Aero-engine blade grinding device and grinding system
By introducing a belt thickness collection device and control and processing unit into the aero engine blade grinding device, the wear degree of the belt is monitored in real time, and combined with flexible force application and belt deviation correction technology, the problem of difficult to meet the polishing accuracy in the existing technology is solved, and a more efficient and accurate polishing process is achieved.
Patent Information
- Application Number
- CN202421790490.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The prior art is difficult to timely and accurately determine the wear degree of the sand belt during the polishing of aircraft engine blades, which makes it difficult to meet the requirements of the polishing accuracy.
An aircraft engine blade grinding device including a belt thickness collection device and a control processing unit is designed. By collecting and analyzing the belt thickness data, the wear degree of the belt is monitored in real time, and the grinding accuracy is improved through a flexible force application device and a belt deviation correction device.
Timely and accurate judgment of the wear degree of the sand belt is achieved, subjective differences in human judgment are avoided, polishing accuracy is improved, and the service life of the sand belt is extended.
Smart Images

Figure CN222818577U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aircraft engine blade production equipment, in particular to an aircraft engine blade grinding device and a grinding system. Background Art
[0002] Aircraft engine blades are the most core and key parts of aircraft engines. They have complex shapes, are difficult to process and require high precision. In the process of using existing belt grinders to grind aircraft engine blades, as the belt grinding time increases, the wear of the belt increases. Furthermore, in the process of using existing belt grinders to grind aircraft engine blades, the wear of the belt is mainly determined by personnel, which easily causes the belt to be scrapped prematurely if the wear degree is still within the usable range. There is also a problem that the belt cannot be found in time when the wear degree of the belt is too large, and the belt with excessive wear degree is mistakenly continued to be used to grind aircraft engine blades, resulting in the grinding accuracy of the aircraft engine blades being difficult to meet the precision requirements. Therefore, there is an urgent need for a belt grinding device that is conducive to timely understanding the wear degree of the belt and improving the grinding accuracy. Summary of the invention
[0003] The purpose of the utility model is to overcome at least one of the shortcomings of the above-mentioned prior art and to provide an aircraft engine blade grinding device that is conducive to timely understanding the degree of belt wear and improving grinding accuracy; in addition, an aircraft engine blade grinding system is also provided.
[0004] The technical solution of the utility model to solve the above technical problems is as follows:
[0005] According to one aspect of the present application, there is provided an aircraft engine blade grinding device, comprising:
[0006] Mounting seat;
[0007] A sand belt driving device, the sand belt driving device comprises a rotating driving body, a sand belt driving driving wheel and a driven wheel, the rotating driving body is mounted on the mounting seat, a rotating driving shaft is provided on the rotating driving body, the sand belt driving driving wheel is mounted on the rotating driving shaft, and the driven wheel is rotatably mounted on the mounting seat;
[0008] A sanding belt, which is wound between the sanding belt driving driving wheel and the driven wheel and can be driven by the sanding belt driving driving wheel;
[0009] A sand belt thickness collection device is arranged close to the sand belt, and the sand belt thickness collection device is used to collect the thickness of the sand belt;
[0010] The control processing unit is electrically connected to the sand belt thickness collection device.
[0011] The beneficial effects of the utility model are as follows: in this embodiment, a sanding belt thickness collection device is provided, and the sanding belt thickness collection device is electrically connected to the control processing unit, so that the sanding belt thickness collection device can be controlled by the control processing unit to collect the thickness size of the sanding belt, and the collected sanding belt thickness size data is transmitted to the control processing unit, thereby facilitating timely determination of the degree of wear of the sanding belt by obtaining the thickness size of the sanding belt, and improving the accuracy and convenience of determining the degree of wear of the sanding belt, and also helping to avoid the problem of inaccurate determination caused by subjective differences in human determination and experience differences; in addition, accurate determination of the degree of wear of the sanding belt is achieved, which is conducive to making full use of the sanding belt for grinding on the premise of ensuring that the sanding belt meets the grinding accuracy of the aircraft engine blades, and also avoiding the use of sanding belts with excessive wear to grind aircraft engine blades, which is conducive to improving the grinding accuracy of the sanding belts for aircraft engine blades.
[0012] In addition, based on the above technical solution, the present invention may also be improved as follows and may have the following additional technical features.
[0013] According to one embodiment of the present application, the aircraft engine blade grinding device further includes:
[0014] A flexible force-applying device, the flexible force-applying device comprises a flexible force-applying driving mechanism and a force-applying wheel, the flexible force-applying driving mechanism is mounted on the mounting seat, the flexible force-applying driving mechanism is electrically connected to the control processing unit, the force-applying wheel is rotatably mounted on the flexible force-applying driving mechanism, the sanding belt passes around the force-applying wheel, and the force-applying wheel can, driven by the flexible force-applying driving mechanism, cause the sanding belt wrapped around its outer circumference to apply an adjustable flexible extrusion force to the aircraft engine blade.
[0015] In the present embodiment, a flexible force-applying device is provided, and the flexible force-applying device includes a flexible force-applying driving mechanism and a force-applying wheel. The flexible force-applying driving mechanism is electrically connected to the control processing unit, so that the flexible force-applying driving mechanism is controlled by the control processing unit to drive the force-applying wheel, so that the sanding belt wrapped around the outer circumference of the force-applying wheel applies an adjustable flexible extrusion force to the aircraft engine blade, which is beneficial for the sanding belt and the aircraft engine blade to have a suitable extrusion force, thereby improving the grinding efficiency and improving the grinding accuracy.
[0016] According to one embodiment of the present application, the aircraft engine blade grinding device further includes:
[0017] An anti-slip support wheel is rotatably mounted on the flexible force-applying driving mechanism, a convex structure is provided in the middle of the anti-slip support wheel, two ends of the anti-slip support wheel are conical structures, and the convex structure and the conical structure are connected by an arc transition;
[0018] The reversing support wheel is rotatably mounted on the flexible force-applying drive mechanism facing the anti-slip support wheel in the vertical direction, the force-applying wheel is located between the anti-slip support wheel and the reversing support wheel in the vertical direction, and the force-applying wheel is located outside the anti-slip support wheel and the reversing support wheel in the horizontal direction, the abrasive belt is wound around the anti-slip support wheel, the reversing support wheel and the force-applying wheel, and the transmission direction of the abrasive belt is to pass through the anti-slip support wheel, the force-applying wheel and the reversing support wheel in sequence.
[0019] The anti-stripping support wheel in the present embodiment is provided with a protruding structure in the middle part, and the two ends of the anti-stripping support wheel are conical structures. During the transmission process of the sanding belt wound around the anti-stripping support wheel, the sanding belt is maintained on the part of the protruding structure according to the principle of going high but not low, thereby preventing the sanding belt from deviating too much and falling off during the transmission process; further, the reversing support wheel in the present embodiment is rotatably installed opposite to the anti-stripping support wheel in the vertical direction, the force applying wheel is located between the anti-stripping support wheel and the reversing support wheel in the vertical direction, and the force applying wheel is located outside the anti-stripping support wheel and the reversing support wheel in the horizontal direction. The transmission direction of the sanding belt is to pass through the anti-stripping support wheel, the force applying wheel and the reversing support wheel in sequence, which is beneficial to preventing the sanding belt from falling off the force applying wheel and is convenient for the force applying wheel to apply extrusion pressure to the sanding belt wound around its outer periphery on the aircraft engine blade to achieve grinding.
[0020] According to one embodiment of the present application, the aircraft engine blade grinding device further includes:
[0021] A sand belt edge detection device is arranged opposite to the sand belt, the sand belt edge detection device is used to detect the width edge of the sand belt, and the sand belt edge detection device is electrically connected to the control processing unit;
[0022] A sanding belt deflection correction device, the sanding belt deflection correction device includes a sanding belt deflection correction drive mechanism and a sanding belt deflection correction wheel, the sanding belt deflection correction drive mechanism is installed on the mounting seat, the sanding belt deflection correction drive mechanism is electrically connected to the control processing unit, the sanding belt deflection correction wheel is rotatably installed on the sanding belt deflection correction drive mechanism, the sanding belt passes around the sanding belt deflection correction wheel, and the sanding belt deflection correction wheel can correct the sanding belt wrapped around its periphery under the drive of the sanding belt deflection correction drive mechanism.
[0023] In this embodiment, a sanding belt edge detection device and a sanding belt deviation correction device are provided, so that the width edge of the sanding belt can be detected in real time by the sanding belt edge detection device, which is beneficial to obtaining the offset condition of the sanding belt and feeding back the offset condition of the sanding belt to the control processing unit, so that the control processing unit can control the sanding belt deviation correction drive mechanism to drive the sanding belt deviation correction wheel to correct the offset of the sanding belt wrapped around the outer periphery of the sanding belt deviation correction wheel according to the offset condition of the sanding belt.
[0024] According to an embodiment of the present application, the flexible force-applying driving mechanism comprises a flexible force-controlling body and a connecting arm, wherein the flexible force-controlling body is mounted on the mounting seat, one end of the connecting arm is connected to the flexible force-controlling body, and the other end of the connecting arm extends away from the flexible force-controlling body to form an extended end, and the force-applying wheel is rotatably mounted on the extended end of the connecting arm;
[0025] The abrasive belt edge detection device comprises:
[0026] A first photoelectric emitter is arranged on one side of the connecting arm in the vertical direction and on one side of the sanding belt in the horizontal direction, and an emission end of the first photoelectric emitter faces the vertical direction;
[0027] A second photoelectric emitter is arranged parallel to the first photoelectric emitter in the vertical direction on one side of the connecting arm in the vertical direction and on the other side of the sanding belt in the horizontal direction, and the emission end of the second photoelectric emitter faces the vertical direction;
[0028] A first photoelectric receiver is arranged on the other side of the connecting arm in the vertical direction directly opposite to the first photoelectric transmitter in the vertical direction, and a receiving end of the first photoelectric receiver is directly opposite to the transmitting end of the first photoelectric transmitter in the vertical direction;
[0029] A second photoelectric receiver is arranged on the other side of the connecting arm in the vertical direction directly facing the second photoelectric transmitter in the vertical direction, and a receiving end of the second photoelectric receiver is directly facing the transmitting end of the second photoelectric transmitter in the vertical direction;
[0030] The first photoelectric transmitter, the second photoelectric transmitter, the first photoelectric receiver, and the second photoelectric receiver are electrically connected to the control processing unit, respectively. The first photoelectric transmitter and the first photoelectric receiver are arranged opposite to each other to detect the deviation of the width edge of the sanding belt to one side in the horizontal direction, and the second photoelectric transmitter and the second photoelectric receiver are arranged opposite to each other to detect the deviation of the width edge of the sanding belt to the other side in the horizontal direction.
[0031] In this embodiment, the receiving end of the first photoelectric receiver is vertically opposite to the transmitting end of the first photoelectric transmitter, and the receiving end of the second photoelectric receiver is vertically opposite to the transmitting end of the second photoelectric transmitter. This facilitates the detection of the offset of the width edge of the sanding belt to one side in the horizontal direction by the first photoelectric transmitter and the first photoelectric receiver that are arranged opposite to each other, and the detection of the offset of the width edge of the sanding belt to the other side in the horizontal direction by the second photoelectric transmitter and the second photoelectric receiver that are arranged opposite to each other, thereby facilitating the detection of the width edges on both sides of the sanding belt and facilitating the accurate acquisition of the width edge offset of the sanding belt.
[0032] According to one embodiment of the present application, the aircraft engine blade grinding device further includes:
[0033] A first mounting base is arranged on one side of the connecting arm in the vertical direction opposite to the sanding belt, the first photoelectric emitter and the second photoelectric emitter are movably mounted on the first mounting base, and the distance between the first photoelectric emitter and the second photoelectric emitter is adjustable;
[0034] The second mounting base is arranged on the other side of the connecting arm in the vertical direction, facing the first mounting base in the vertical direction. The first photoelectric receiver and the second photoelectric receiver are movably mounted on the second mounting base, and the distance between the first photoelectric receiver and the second photoelectric receiver is adjustable.
[0035] In this embodiment, the first photoelectric transmitter and the second photoelectric transmitter are movably mounted on the first mounting base, and the distance between the first photoelectric transmitter and the second photoelectric transmitter is adjustable; in addition, the first photoelectric receiver and the second photoelectric receiver are movably mounted on the second mounting base, and the distance between the first photoelectric receiver and the second photoelectric receiver is adjustable; thus, the distance between the first photoelectric transmitter and the second photoelectric transmitter can be adjusted as needed, and the distance between the first photoelectric receiver and the second photoelectric receiver can be adjusted as needed, so that the sanding belt edge detection device is suitable for detecting the offset of sanding belts with different widths; further, when the offset amount of the sanding belt is allowed to change, the width edge offset of the sanding belt can also be accurately detected by adjusting the distance between the first photoelectric transmitter and the second photoelectric transmitter, and adjusting the distance between the first photoelectric receiver and the second photoelectric receiver, thereby improving the applicability of the sanding belt edge detection device and being able to meet different offset detection requirements.
[0036] According to one embodiment of the present application, the aircraft engine blade grinding device further includes:
[0037] A sanding belt tensioning device, the sanding belt tensioning device comprises a sanding belt tensioning drive mechanism and a tensioning wheel, the sanding belt tensioning drive mechanism is mounted on the mounting seat, the sanding belt tensioning drive mechanism is electrically connected to the control processing unit, the tensioning wheel is rotatably mounted on the sanding belt tensioning drive mechanism, the sanding belt passes around the tensioning wheel and can be adjusted in tension under the drive of the sanding belt tensioning drive mechanism.
[0038] The belt tensioning device in this embodiment includes a belt tensioning drive mechanism and a tensioning wheel. The belt tensioning drive mechanism is electrically connected to the control processing unit, so that the control processing unit controls the belt tensioning drive mechanism to drive the tensioning wheel to adjust the tightness of the belt wound around the outer circumference of the tensioning wheel, so that the tightness of the belt is suitable.
[0039] According to one embodiment of the present application, the aircraft engine blade grinding device further includes:
[0040] A sand belt width collection device is arranged close to the sand belt, the sand belt width collection device is electrically connected to the control processing unit, and the sand belt width collection device is used to collect the width size of the sand belt.
[0041] In this embodiment, a sanding belt width collection device is provided, which facilitates the control processing unit to control the sanding belt width collection device to collect and obtain the width dimension of the sanding belt, which is beneficial to adjust the grinding plan according to the sanding belt width dimension to improve the sanding belt grinding quality of air-to-air engine blades.
[0042] According to one embodiment of the present application, the aircraft engine blade grinding device further includes:
[0043] A temperature collection device is arranged near the abrasive belt, the temperature collection device is electrically connected to the control processing unit, and the temperature collection device is used to collect the temperature of the grinding surface of the abrasive belt;
[0044] A gas cooling device is arranged close to the sanding belt, the gas cooling device is electrically connected to the control processing unit, and the gas cooling device is used to spray cooling gas to the sanding belt to cool the grinding surface of the sanding belt.
[0045] In this embodiment, by providing a temperature collection device, it is convenient for the control processing unit to control the temperature collection device to collect the temperature of the grinding surface of the sanding belt and obtain the temperature of the grinding surface of the sanding belt, which is conducive to real-time understanding of the temperature condition of the grinding surface of the sanding belt; in addition, in this embodiment, by providing a gas cooling device, it is convenient to spray cooling gas to the sanding belt through the gas cooling device to cool the grinding surface of the sanding belt according to the temperature condition of the grinding surface of the sanding belt, so as to avoid the temperature of the grinding surface of the sanding belt being too high, thereby reducing the grinding effect of the sanding belt and reducing the service life of the sanding belt.
[0046] According to another aspect of the present application, an aircraft engine blade grinding system is provided, comprising:
[0047] Control processing systems;
[0048] In the above-mentioned aircraft engine blade grinding device, the control processing unit is connected to the control processing system;
[0049] The mechanical arm is used for installing the aircraft engine blade and controlling the motion trajectory of the aircraft engine blade processing process, and the mechanical arm is electrically connected to the control processing system.
[0050] The aircraft engine blade grinding system in this embodiment includes a control processing system, the above-mentioned aircraft engine blade grinding device and a robotic arm. The control processing unit can control the sand belt thickness collection device to collect the thickness size of the sand belt, and transmit the collected sand belt thickness size data to the control processing unit, so as to facilitate timely determination of the degree of wear of the sand belt by obtaining the thickness size of the sand belt, and improve the accuracy and convenience of determining the degree of wear of the sand belt, and also help to avoid the problem of inaccurate determination caused by subjective differences in human determination and experience differences; in addition, accurate determination of the degree of wear of the sand belt is achieved, which is conducive to making full use of the sand belt for grinding on the premise of ensuring that the sand belt meets the grinding accuracy of the aircraft engine blade, and also avoids using the sand belt with excessive wear to grind the aircraft engine blade, which is conducive to improving the grinding accuracy of the sand belt to the aircraft engine blade; further, the aircraft engine blade can be installed on the robotic arm, and the motion trajectory of the aircraft engine blade processing process can be controlled by the robotic arm, which is conducive to improving the grinding accuracy of the aircraft engine blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] In order to more clearly illustrate the technical solution in the present utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0052] Figure 1 This is a schematic structural diagram of an aircraft engine blade grinding device according to an embodiment of the utility model;
[0053] Figure 2 for Figure 1 The right side view of the aircraft engine blade grinding device after being straightened;
[0054] Figure 3 It is a structural schematic diagram of the abrasive belt deviation correction device of an embodiment of the utility model;
[0055] Figure 4 It is a top view of the force-applying wheel installed on the connecting arm in the embodiment of the utility model;
[0056] Figure 5 It is a structural schematic diagram of the sand belt edge detection device of an embodiment of the utility model;
[0057] Figure 6 for Figure 5 Front view of the abrasive belt edge detection device after it is aligned.
[0058] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0059] 1. Mounting seat, 2. Sanding belt driving device, 3. Sanding belt tensioning device, 4. Sanding belt correction device, 5. Flexible force device, 6. Sanding belt, 7. Industrial camera 1, 8. Industrial camera 2, 9. Air nozzle, 10. Mounting support plate, 11. Support seat 1, 12. Support seat 2, 13. Support seat 3, 20. Rotating drive shaft, 21. Sanding belt driving active wheel, 22. Rubber sleeve, 30. Support seat 4, 31. Driving cylinder 1, 32. Sliding support seat, 33. Tensioning wheel, 40. Fixed support plate, 41. Connecting support block, 42. Rotating support plate, 43. Driving cylinder 2, 44. Sanding belt correction wheel, 45. Rotating limit rod, 50. Fixed connecting seat, 51. Flexible force control driving part, 52. Movable connection Connecting seat, 53, anti-slip support wheel, 54, force wheel, 55, reversing support wheel, 56, first mounting base, 57, second mounting base, 101, supporting driven wheel, 311, push rod one, 312, supporting slide plate, 321, guide convex rail, 421, rotating support shaft, 422, rotating limit groove, 521, horizontal connecting plate, 522, bending connecting plate, 561, first photoelectric transmitter, 562, second photoelectric transmitter, 571, first photoelectric receiver, 572, second photoelectric receiver, 573, third adjusting avoidance groove, 574, fourth adjusting avoidance groove, 5211, bending connecting beam, 5212, vertical connecting plate one, 5213, vertical connecting plate two, 5221, vertical connecting plate three. DETAILED DESCRIPTION
[0060] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below in conjunction with the accompanying drawings.
[0061] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0062] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0063] In one aspect of the present application, an aircraft engine blade grinding device is provided, such as Figure 1 and Figure 2 As shown, including:
[0064] Mounting seat 1;
[0065] The sanding belt driving device 2 includes a rotating driving body, a sanding belt driving driving wheel 21 and a driven wheel. The rotating driving body is mounted on the mounting seat 1. The rotating driving body is provided with a rotating driving shaft 20. The sanding belt driving driving wheel 21 is mounted on the rotating driving shaft 20. The driven wheel is rotatably mounted on the mounting seat 1.
[0066] The sanding belt 6 is wound between the sanding belt driving driving wheel 21 and the driven wheel and can be driven by the sanding belt driving driving wheel 21;
[0067] A sand belt thickness collection device is provided close to the sand belt 6, and is used to collect the thickness of the sand belt 6;
[0068] The control processing unit and the sand belt thickness collecting device are electrically connected to the control processing unit.
[0069] In this embodiment, if Figure 1 and Figure 2 As shown, in this embodiment, a sanding belt thickness collection device is provided, and the sanding belt thickness collection device is electrically connected to the control processing unit. The sanding belt thickness collection device can be controlled by the control processing unit to collect the thickness size of the sanding belt 6, and the collected thickness size data of the sanding belt 6 is transmitted to the control processing unit, so as to facilitate timely determination of the degree of wear of the sanding belt 6 by obtaining the thickness size of the sanding belt 6, and improve the accuracy and convenience of determining the degree of wear of the sanding belt 6, and also help to avoid the problem of inaccurate determination caused by subjective differences in human determination and experience differences; in addition, accurate determination of the degree of wear of the sanding belt 6 is achieved, which is conducive to making full use of the sanding belt 6 for grinding on the premise of ensuring that the sanding belt 6 meets the grinding accuracy of the aircraft engine blades, and also avoids using the sanding belt 6 with excessive wear to grind the aircraft engine blades, which is conducive to improving the grinding accuracy of the sanding belt 6 for the aircraft engine blades.
[0070] In this embodiment, if Figure 1 and Figure 2 As shown, the mounting seat 1 in this embodiment is an L-shaped structure, and the mounting seat 1 includes a right mounting plate and a front mounting plate connected to each other; the sanding belt driving device 2 in this embodiment is installed at the lower rear end of the right mounting plate; the rotary drive body in this embodiment is specifically a rotary drive motor, and the rotary drive motor is installed on the left side of the right mounting plate through a fixing frame, and the rotary drive shaft 20 provided on the rotary drive motor passes through the right mounting plate to the right, and the sanding belt driving driving wheel 21 is fixedly installed on the rotary drive shaft 20. Further, the rotary drive motor in this embodiment is electrically connected to the control processing unit, and the operating condition of the rotary drive motor is controlled by the control processing unit; in addition, the mounting seat 1 in this embodiment can also be set to other various structures, and the rotary drive body can also adopt other rotary drive devices.
[0071] Further, such as Figure 1 and Figure 2 As shown, in order to improve the driving effect of the sand belt driving active wheel 21 on the sand belt 6 in this embodiment, a rubber sleeve 22 is sleeved on the outer periphery of the sand belt driving active wheel 21, and the sand belt 6 is wound around the outer periphery of the rubber sleeve 22. The friction coefficient between the sand belt 6 and the rubber sleeve 22 is relatively large, thereby improving the driving effect of the sand belt driving active wheel 21 on the sand belt 6; the rubber sleeve 22 in this embodiment is regarded as a part of the sand belt driving active wheel 21.
[0072] In this embodiment, if Figure 1 and Figure 2 As shown, the sanding belt thickness acquisition device in this embodiment includes an industrial camera 7, which is mounted on a support seat 11, and the support seat 11 is mounted on the upper part of the right mounting plate of the mounting seat 1. In addition, the support seat 11 in this embodiment is a Z-shaped structure, and the camera provided on the industrial camera 7 faces the right side and is directly facing the thickness end face of the sanding belt 6. The industrial camera 7 is electrically connected to the control processing unit, and the camera on the industrial camera 7 photographs the thickness end face of the sanding belt 6 to obtain the thickness end face image of the sanding belt 6, and the obtained thickness end face image of the sanding belt 6 is transmitted to the control processing unit, and the control processing unit processes the thickness end face image of the sanding belt 6 to obtain the thickness of the sanding belt 6.
[0073] Furthermore, the structure and working principle of the industrial camera 7 in this embodiment can refer to the industrial camera in the prior art, and the method for the control processing unit to process the thickness end face image of the sanding belt 6 to obtain the thickness of the sanding belt 6 can adopt the image processing method in the prior art, which will not be repeated here.
[0074] Furthermore, the installation method of the industrial camera 7 in this embodiment can also have many other ways, so as to easily photograph the thickness end face of the sanding belt 6 to obtain the thickness end face image of the sanding belt 6; in addition, the sanding belt thickness acquisition device can also use other acquisition equipment that can acquire the thickness size of the sanding belt 6.
[0075] An embodiment of the present application, such as Figure 1 , Figure 2 and Figure 4 As shown, the aircraft engine blade grinding device also includes:
[0076] The flexible force-applying device 5 comprises a flexible force-applying driving mechanism and a force-applying wheel 54. The flexible force-applying driving mechanism is mounted on the mounting seat 1. The flexible force-applying driving mechanism is electrically connected to the control processing unit. The force-applying wheel 54 is rotatably mounted on the flexible force-applying driving mechanism. The sanding belt 6 passes around the force-applying wheel 54. The force-applying wheel 54 can, under the drive of the flexible force-applying driving mechanism, enable the sanding belt 6 wrapped around its periphery to apply an adjustable flexible extrusion force to the aircraft engine blade.
[0077] In this embodiment, if Figure 1 , Figure 2 and Figure 4 As shown, in this embodiment, a flexible force-applying device 5 is provided, and the flexible force-applying device 5 includes a flexible force-applying driving mechanism and a force-applying wheel 54. The flexible force-applying driving mechanism is electrically connected to the control processing unit, so that the flexible force-applying driving mechanism is controlled by the control processing unit to drive the force-applying wheel 54, so that the sanding belt 6 wrapped around the outer circumference of the force-applying wheel 54 applies an adjustable flexible squeezing force to the aircraft engine blade, which is beneficial for the sanding belt 6 and the aircraft engine blade to have a suitable squeezing force, thereby improving the grinding efficiency and improving the grinding accuracy.
[0078] Further, such as Figure 1 , Figure 2 and Figure 4 As shown, the flexible force control body in this embodiment is installed on the front mounting plate of the mounting seat 1, and the flexible force control body is located in the middle position of the front mounting plate of the mounting seat 1. The flexible force control body includes a fixed connecting seat 50, a flexible force control driving part 51 and a movable connecting seat 52. The fixed connecting seat 50 is fixedly installed on the front mounting plate of the mounting seat 1, and the flexible force control driving part 51 is installed between the fixed connecting seat 50 and the movable connecting seat 52. The flexible force control driving part 51 includes a movable telescopic cover and a flexible force control driving component. The movable telescopic cover is installed between the fixed connecting seat 50 and the movable connecting seat 52. The flexible force control driving component is arranged in the movable telescopic cover. The movable connecting seat 52 can accurately control the magnitude of the grinding force under the drive of the flexible force control driving component. Furthermore, the structure of the flexible force control driving component in this embodiment can refer to the flexible force control device in the prior art, and the specific control of the flexible force driving mechanism can also refer to the prior art in this field, which will not be repeated here.
[0079] An embodiment of the present application, such as Figure 1 , Figure 2 and Figure 4 As shown, the aircraft engine blade grinding device also includes:
[0080] The anti-slip support wheel 53 is rotatably mounted on the flexible force-applying driving mechanism. A convex structure is provided in the middle of the anti-slip support wheel 53. Both ends of the anti-slip support wheel 53 are conical structures. The convex structure and the conical structure are connected by an arc transition.
[0081] The reversing support wheel 55 is rotatably mounted on the flexible force driving mechanism facing the anti-slip support wheel 53 in the vertical direction. The force wheel 54 is located between the anti-slip support wheel 53 and the reversing support wheel 55 in the vertical direction, and the force wheel 54 is located on the outside of the anti-slip support wheel 53 and the reversing support wheel 55 in the horizontal direction. The sanding belt 6 is wound around the outer periphery of the anti-slip support wheel 53, the reversing support wheel 55 and the force wheel 54. The transmission direction of the sanding belt 6 is to pass through the anti-slip support wheel 53, the force wheel 54 and the reversing support wheel 55 in sequence.
[0082] In this embodiment, if Figure 1 , Figure 2 and Figure 4 As shown, a convex structure is provided in the middle of the anti-slip support wheel 53 in the present embodiment, and both ends of the anti-slip support wheel 53 are conical structures. During the transmission process of the abrasive belt 6 wound around the anti-slip support wheel 53, the abrasive belt 6 is maintained at the part of the convex structure according to the principle of going high but not low, thereby preventing the abrasive belt 6 from being deviated too much and falling off during the transmission process; further, the reversing support wheel 55 in the present embodiment is rotatably installed directly opposite the anti-slip support wheel 53 in the vertical direction, and the force wheel 54 is located between the anti-slip support wheel 53 and the reversing support wheel 55 in the vertical direction, and the force wheel 54 is located on the outside of the anti-slip support wheel 53 and the reversing support wheel 55 in the horizontal direction. The transmission direction of the abrasive belt 6 is to pass through the anti-slip support wheel 53, the force wheel 54 and the reversing support wheel 55 in sequence, which is beneficial to preventing the abrasive belt 6 from falling off from the force wheel 54, and is convenient for the force wheel 54 to apply extrusion force to the abrasive belt 6 wound around its outer circumference on the aircraft engine blade to achieve grinding.
[0083] In this embodiment, if Figure 1 , Figure 2 and Figure 4 As shown, the flexible force-applying driving mechanism includes a flexible force-control body and a connecting arm. The flexible force-control body includes a fixed connecting seat 50, a flexible force-control driving part 51 and a movable connecting seat 52. The fixed connecting seat 50 is fixedly mounted on the front mounting plate of the mounting seat 1, and the flexible force-control driving part 51 is installed between the fixed connecting seat 50 and the movable connecting seat 52.
[0084] In this embodiment, if Figure 1 , Figure 2 and Figure 4As shown, in this embodiment, a horizontal connecting plate 521 is connected to the right end of the movable connecting seat 52, and the horizontal connecting plate 521 extends horizontally to the right to form an extended end. A vertical connecting plate 1 5212 and a vertical connecting plate 2 5213 are connected to the extended end of the horizontal connecting plate 521. The vertical connecting plate 1 5212 extends vertically upward, and the vertical connecting plate 2 5213 extends vertically downward. The right side surface of the upper end of the vertical connecting plate 1 5212 is connected to a horizontal axle 1, and the anti-slip support wheel 53 is rotatably installed on the horizontal axle 1; the right side surface of the lower end of the vertical connecting plate 2 5213 is connected to a horizontal axle 2, and the reversing support wheel 55 is rotatably installed on the horizontal axle 2.
[0085] In this embodiment, if Figure 1 , Figure 2 and Figure 4 As shown, the connecting arm in this embodiment is connected to the right end of the horizontal connecting plate 521 and extends forward, and the connecting arm includes two bent connecting beams 5211 arranged opposite to each other, and there is a gap between the middle parts of the two bent connecting beams 5211 arranged opposite to each other, and the force wheel 54 is installed on the front end of the two bent connecting beams 5211 through a rotating shaft and is located between the two bent connecting beams 5211.
[0086] Further, such as Figure 1 , Figure 2 and Figure 4 As shown, the rear wheel surface of the anti-slip support wheel 53 in this embodiment is flush with the rear wheel surface of the reversing support wheel 55 in the vertical direction, and the center lines of the force wheel 54, the anti-slip support wheel 53 and the reversing support wheel 55 in the left and right directions are located on the same plane, and the sanding belt 6 passes around the rear wheel surface of the anti-slip support wheel 53, the rear wheel surface of the reversing support wheel 55 and the front wheel surface of the force wheel 54 respectively.
[0087] An embodiment of the present application, such as Figures 1 to 4 As shown, the aircraft engine blade grinding device also includes:
[0088] A sand belt edge detection device is arranged opposite to the sand belt 6, and is used to detect the width edge of the sand belt 6. The sand belt edge detection device is electrically connected to the control processing unit;
[0089] The sanding belt deflection correction device 4 includes a sanding belt deflection correction drive mechanism and a sanding belt deflection correction wheel 44. The sanding belt deflection correction drive mechanism is installed on the mounting seat 1. The sanding belt deflection correction drive mechanism is electrically connected to the control processing unit. The sanding belt deflection correction wheel 44 is rotatably installed on the sanding belt deflection correction drive mechanism. The sanding belt 6 passes around the sanding belt deflection correction wheel 44. The sanding belt deflection correction wheel 44 can correct the sanding belt 6 wrapped around its periphery under the drive of the sanding belt deflection correction drive mechanism.
[0090] In this embodiment, if Figures 1 to 4As shown, in this embodiment, by providing a sanding belt edge detection device and a sanding belt correcting device 4, it is convenient to detect the width edge of the sanding belt 6 in real time through the sanding belt edge detection device, which is beneficial to obtain the offset condition of the sanding belt 6 and feed back the offset condition of the sanding belt 6 to the control processing unit, so that the control processing unit can control the sanding belt correcting drive mechanism to drive the sanding belt correcting wheel 44 according to the offset condition of the sanding belt 6 to correct the sanding belt 6 wound around the outer periphery of the sanding belt correcting wheel 44.
[0091] In this embodiment, if Figure 1 , Figure 2 and Figure 3 As shown, the sand belt deviation correction device 4 in this embodiment is installed on the upper front end of the right side mounting plate of the mounting seat 1, and the sand belt deviation correction driving mechanism included in the sand belt deviation correction device 4 is specifically a driving cylinder 2 43.
[0092] Further, such as Figure 1 , Figure 2 and Figure 3 As shown, a fixed support plate 40 is installed on the upper front end of the right side mounting plate of the mounting seat 1 in this embodiment, and the fixed support plate 40 is fixedly installed on the upper front end of the right side mounting plate of the mounting seat 1 by bolts, and the front end of the fixed support plate 40 extends forward and protrudes out of the front side mounting plate of the mounting seat 1; further, the upper end of the fixed support plate 40 is fixedly connected to a connecting support block 41, and a rotating mounting groove is provided in the middle part of the connecting support block 41, and a rotating support plate 42 is rotatably installed in the rotating mounting groove, and the upper end of the rotating support plate 42 is rotatably installed on the connecting support block 41 through a rotating support shaft 421.
[0093] Further, such as Figure 1 , Figure 2 and Figure 3 As shown, the driving cylinder 2 43 in this embodiment is horizontally installed on the lower end of the right side surface of the rotating support plate 42, and the push rod 2 provided on the driving cylinder 2 43 passes through the rotating support plate 42 horizontally to the left. The end of the push rod 2 passing through one end of the rotating support plate 42 can be stopped with the fixed support plate 40 under the drive of the driving cylinder 2 43. The upper end of the right side surface of the rotating support plate 42 is horizontally connected with the support shaft 2, and the support shaft 2 extends horizontally to the right. The sanding belt correction wheel 44 is rotatably installed on the right end of the support shaft 2 through the bearing sleeve.
[0094] In this embodiment, if Figure 1 , Figure 2 and Figure 3As shown, the working condition of the driving gas introduced into the driving cylinder 2 43 is controlled by the control processing unit, so that the driving cylinder 2 43 drives the push rod 2 to extend and retract so as to stop against the fixed support plate 40, and under the pressure of the sand belt 6 wound around the outer circumference of the sand belt deviation correction wheel 44, the inclination direction and the inclination angle of the rotating support plate 42 are adjusted, and the sand belt 6 deviates on the sand belt deviation correction wheel 44 according to the principle of going up but not down during the transmission process, thereby, the sand belt 6 is corrected by adjusting the inclination direction and the inclination angle of the rotating support plate 42.
[0095] Further, such as Figure 1 , Figure 2 and Figure 3 As shown, when the sanding belt 6 deviates to the right, the control processing unit controls the driving cylinder 2 43 to drive the push rod 2 to retract. Under the pressure of the sanding belt 6 wound around the outer circumference of the sanding belt correcting wheel 44, the lower end of the rotating support plate 42 deflects toward the side close to the fixed support plate 40, so that the left end of the sanding belt correcting wheel 44 is lifted to form a high end, so that the sanding belt 6 deviates to the left until it is aligned; in addition, when the sanding belt 6 deviates to the left, the control processing unit controls the driving cylinder 2 43 to drive the push rod 2 to extend, and the push rod 2 and the fixed support plate 40 push, so that the lower end of the rotating support plate 42 deflects toward the side away from the fixed support plate 40, so that the right end of the sanding belt correcting wheel 44 is lifted to form a high end, so that the sanding belt 6 deviates to the right until it is aligned; in addition, the control processing unit controls the working condition of the driving cylinder 2 43 to control the detection offset result obtained by the sanding belt edge detection device detecting the width edge of the sanding belt 6.
[0096] Further, such as Figure 1 , Figure 2 and Figure 3 As shown, the driving cylinder 2 43 in this embodiment is connected to the air supply device through the air supply pipe. The specific structure of the driving cylinder 2 43 and the air supply device and the connection method with the air supply device can refer to the relevant existing technology and will not be repeated here. In addition, the air supply device is not shown in the figure in this embodiment. Further, the driving cylinder 2 43 in this embodiment can also adopt other driving devices that can realize linear telescopic drive, and the installation method of the sand belt correction device 4 can also adopt other installation methods, so as to facilitate the correction of the sand belt 6.
[0097] Further, such as Figure 1 , Figure 2 and Figure 3As shown, the lower end of the fixed support plate 40 in this embodiment is connected to a rotation limit rod 45, which extends horizontally to the right, and the lower end of the rotation support plate 42 is provided with a rotation limit groove 422 opposite to the rotation limit rod 45, and the lower end of the rotation limit groove 422 is open. When the control processing unit controls the driving cylinder 2 43 to drive the push rod 2 to retract, under the pressure of the sanding belt 6 wound around the outer periphery of the sanding belt deviation correction wheel 44, the lower end of the rotation support plate 42 deflects toward the side close to the fixed support plate 40. When the inner top wall of the rotation limit groove 422 on the rotation support plate 42 stops the rotation limit rod 45, the deflection limit position of the lower end of the rotation support plate 42 deflects toward the side close to the fixed support plate 40 is reached, so as to prevent the lower end of the rotation support plate 42 from excessively deflecting toward the side close to the fixed support plate 40.
[0098] Further, such as Figure 1 and Figure 2 As shown, a support driven wheel 101 is installed at the lower front end of the right mounting plate of the mounting seat 1 in this embodiment, and the support driven wheel 101 is specifically installed on the right mounting plate of the mounting seat 1 through the mounting support plate 10, and the mounting support plate 10 is fixedly installed on the right mounting plate of the mounting seat 1 by bolts. Further, the right side of the front end of the mounting support plate 10 is connected to the support shaft three, and the support driven wheel 101 is rotatably installed on the right end of the support shaft three through the bearing sleeve.
[0099] In this embodiment, if Figure 1 and Figure 2 As shown, the front wheel surface of the support driven wheel 101 in this embodiment is flush with the front wheel surface of the abrasive belt correcting wheel 44, and the abrasive belt 6 respectively passes over the front wheel surface of the support driven wheel 101 and the front wheel surface of the abrasive belt correcting wheel 44. Further, the support driven wheel 101 in this embodiment belongs to the driven wheel, and the reversing support wheel 55 also belongs to the driven wheel. In addition, other driven wheels can be provided as needed.
[0100] An embodiment of the present application, such as Figure 1 , Figure 2 , Figures 4 to 6 As shown, the flexible force-applying driving mechanism includes a flexible force-controlling body and a connecting arm, wherein the flexible force-controlling body is mounted on a mounting seat 1, one end of the connecting arm is connected to the flexible force-controlling body, and the other end of the connecting arm extends away from the flexible force-controlling body to form an extended end, and the force-applying wheel 54 is rotatably mounted on the extended end of the connecting arm;
[0101] The sanding belt edge detection device includes:
[0102] A first photoelectric emitter 561 is disposed on one side of the connecting arm in the vertical direction and on one side of the sanding belt 6 in the horizontal direction, and an emission end of the first photoelectric emitter 561 faces the vertical direction;
[0103] The second photoelectric emitter 562 is arranged parallel to the first photoelectric emitter 561 on one side of the connecting arm in the vertical direction and on the other side of the sanding belt 6 in the horizontal direction, and the emission end of the second photoelectric emitter 562 faces the vertical direction;
[0104] The first photoelectric receiver 571 is arranged on the other side of the connecting arm in the vertical direction, facing the first photoelectric transmitter 561 in the vertical direction, and the receiving end of the first photoelectric receiver 571 faces the transmitting end of the first photoelectric transmitter 561 in the vertical direction;
[0105] The second photoelectric receiver 572 is arranged on the other side of the connecting arm in the vertical direction, facing the second photoelectric transmitter 562 in the vertical direction, and the receiving end of the second photoelectric receiver 572 faces the transmitting end of the second photoelectric transmitter 562 in the vertical direction;
[0106] The first photoelectric transmitter 561, the second photoelectric transmitter 562, the first photoelectric receiver 571, and the second photoelectric receiver 572 are electrically connected to the control processing unit, respectively. The first photoelectric transmitter 561 and the first photoelectric receiver 571 that are arranged opposite to each other detect the deviation of the width edge of the sanding belt 6 to one side in the horizontal direction, and the second photoelectric transmitter 562 and the second photoelectric receiver 572 that are arranged opposite to each other detect the deviation of the width edge of the sanding belt 6 to the other side in the horizontal direction.
[0107] In this embodiment, if Figure 1 , Figure 2 , Figures 4 to 6 As shown, the receiving end of the first photoelectric receiver 571 in the present embodiment is vertically opposite to the transmitting end of the first photoelectric transmitter 561, and the receiving end of the second photoelectric receiver 572 is vertically opposite to the transmitting end of the second photoelectric transmitter 562, so that the displacement of the width edge of the sanding belt 6 to one side in the horizontal direction can be detected by the first photoelectric transmitter 561 and the first photoelectric receiver 571 which are arranged opposite to each other, and the displacement of the width edge of the sanding belt 6 to the other side in the horizontal direction can be detected by the second photoelectric transmitter 562 and the second photoelectric receiver 572 which are arranged opposite to each other, so as to facilitate the detection of the width edges on both sides of the sanding belt 6 and to accurately obtain the displacement of the width edge of the sanding belt 6.
[0108] In this embodiment, if Figure 1 , Figure 2 , Figures 4 to 6As shown, the first photoelectric transmitter 561 emits light to the first photoelectric receiver 571 arranged opposite thereto. When the sanding belt 6 does not block the light emitted by the first photoelectric transmitter 561, the first photoelectric receiver 571 receives the light emitted by the first photoelectric transmitter 561, and the first photoelectric receiver 571 outputs a first signal to the control processing unit. The control processing unit determines that the sanding belt 6 has not shifted to the detection position of the first photoelectric transmitter 561 according to the first signal; and when the sanding belt 6 blocks the light emitted by the first photoelectric transmitter, the first photoelectric receiver 571 cannot receive the light emitted by the first photoelectric transmitter 561, and the first photoelectric receiver 571 outputs a second signal to the control processing unit. The control processing unit determines that the sanding belt 6 has shifted to the detection position of the first photoelectric transmitter 561 according to the second signal, wherein the first signal is different from the second signal, for example, the first signal is a high level, and the second signal is a low level.
[0109] Similarly, the second photoelectric transmitter 562 emits light to the second photoelectric receiver 572 arranged opposite thereto. When the sand belt 6 does not block the light emitted by the second photoelectric transmitter 562, the second photoelectric receiver 572 receives the light emitted by the second photoelectric transmitter 562, and the second photoelectric receiver 572 outputs a third signal to the control processing unit. The control processing unit determines that the sand belt 6 has not shifted to the detection position of the second photoelectric transmitter 562 according to the third signal. When the sand belt 6 blocks the light emitted by the second photoelectric transmitter 562, the second photoelectric receiver 572 cannot receive the light emitted by the second photoelectric transmitter 562, and the second photoelectric receiver 572 outputs a fourth signal to the control processing unit. The control processing unit determines that the sand belt 6 shifts to the detection position of the second photoelectric transmitter 562 according to the fourth signal, wherein the third signal is different from the fourth signal, for example, the third signal is a high level, and the fourth signal is a low level. Thus, the offset position of the sand belt 6 can be detected by the signal conditions output by the first photoelectric receiver 571 and the second photoelectric receiver 572 arranged on both sides of the sand belt 6 to obtain the width edge offset of the sand belt 6. It should be noted that when both sides of the sanding belt 6 do not exceed the allowable offset, it indicates that the sanding belt 6 does not deviate during the transmission process or the offset is within the allowable range. At this time, the first photoelectric receiver 571 and the second photoelectric receiver 572 both output high-level signals.
[0110] An embodiment of the present application, such as Figure 1 , Figure 2 , Figures 4 to 6 As shown, the aircraft engine blade grinding device also includes:
[0111] A first mounting base 56 is arranged on one side of the connecting arm in the vertical direction opposite to the sanding belt 6, and a first photoelectric emitter 561 and a second photoelectric emitter 562 are movably mounted on the first mounting base 56, and a distance between the first photoelectric emitter 561 and the second photoelectric emitter 562 is adjustable;
[0112] The second mounting base 57 is arranged on the other side of the connecting arm in the vertical direction opposite to the first mounting base 56 in the vertical direction. The first photoelectric receiver 571 and the second photoelectric receiver 572 are movably mounted on the second mounting base 57, and the distance between the first photoelectric receiver 571 and the second photoelectric receiver 572 is adjustable.
[0113] In this embodiment, if Figure 5 and Figure 6 As shown, in this embodiment, the first photoelectric transmitter 561 and the second photoelectric transmitter 562 are movably mounted on the first mounting base 56, and the distance between the first photoelectric transmitter 561 and the second photoelectric transmitter 562 is adjustable; in addition, the first photoelectric receiver 571 and the second photoelectric receiver 572 are movably mounted on the second mounting base 57, and the distance between the first photoelectric receiver 571 and the second photoelectric receiver 572 is adjustable; thus, the distance between the first photoelectric transmitter 561 and the second photoelectric transmitter 562 can be adjusted as needed, and the distance between the first photoelectric receiver 571 and the second photoelectric receiver 572 can be adjusted as needed, so that the sanding belt edge detection device is suitable for detecting the offset of the sanding belt 6 with different widths; further, when the offset amount of the sanding belt 6 is allowed to change, the width edge offset of the sanding belt 6 can also be accurately detected by adjusting the distance between the first photoelectric transmitter 561 and the second photoelectric transmitter 562, and adjusting the distance between the first photoelectric receiver 571 and the second photoelectric receiver 572, thereby improving the applicability of the sanding belt edge detection device and meeting different offset detection requirements.
[0114] In this embodiment, if Figure 1 , Figure 2 , Figures 4 to 6As shown, the flexible force-applying driving mechanism in this embodiment includes a flexible force-control body and a connecting arm. The flexible force-control body includes a fixed connecting seat 50, a flexible force-control driving part 51 and a movable connecting seat 52. The fixed connecting seat 50 is fixedly mounted on the front mounting plate of the mounting seat 1, and the flexible force-control driving part 51 is installed between the fixed connecting seat 50 and the movable connecting seat 52. Furthermore, the front end of the movable connecting seat 52 is connected to a bent connecting plate 522, and the bent connecting plate 522 is an L-shaped structure. One end of the bent connecting plate 522 is connected to the front end of the movable connecting seat 52, and the other end of the bent connecting plate 522 extends to the right to form an extended end, and the extended end of the bent connecting plate 522 is connected to a vertical connecting plate three 5221. In this embodiment, the first mounting base 56 is mounted on the upper end of the vertical connecting plate three 5221, and the second mounting base 57 is mounted on the lower end of the vertical connecting plate three 5221, and the first mounting base 56 and the second mounting base 57 are respectively located on the upper and lower sides of the two bent connecting beams 5211 in the vertical direction.
[0115] In this embodiment, if Figure 5 and Figure 6 As shown, the first photoelectric transmitter 561 is movably mounted on the left side of the first mounting base 56, and the second photoelectric transmitter 562 is movably mounted on the right side of the first mounting base 56; the second photoelectric receiver 571 is movably mounted on the left side of the second mounting base 57, and the second photoelectric receiver 572 is movably mounted on the right side of the second mounting base 57; there is a gap between the middle parts of the two bent connecting beams 5211 arranged opposite to each other, and the light emitted by the first photoelectric transmitter 561 and the second photoelectric transmitter 562 vertically passes through the space formed by the gap between the middle parts of the two bent connecting beams 5211.
[0116] In this embodiment, if Figure 5 and Figure 6 As shown, the first mounting base 56 and the second mounting base 57 in this embodiment are both rectangular structures, and the first mounting base 56 is provided with a first adjustment avoidance groove and a second adjustment avoidance groove on the lower side, the first photoelectric transmitter 561 is movably installed in the first adjustment avoidance groove, and the second photoelectric transmitter 562 is movably installed in the second adjustment avoidance groove; in addition, the second mounting base 57 is provided with a third adjustment avoidance groove 573 on the upper side facing the first adjustment avoidance groove, and the second mounting base 57 is provided with a fourth adjustment avoidance groove 574 on the upper side facing the second adjustment avoidance groove, the first photoelectric receiver 571 is movably installed in the third adjustment avoidance groove 573, and the second photoelectric receiver 572 is movably installed in the fourth adjustment avoidance groove 574.
[0117] In this embodiment, the first mounting base 56 is equipped with a displacement driver 1 for driving the first photoelectric transmitter 561 to move, and the displacement driver 1 is electrically connected to the control processing unit; the first mounting base 56 is also equipped with a displacement driver 2 for driving the second photoelectric transmitter 562 to move, and the displacement driver 2 is electrically connected to the control processing unit; further, the second mounting base 57 is equipped with a displacement driver 3 for driving the first photoelectric receiver 571 to move, and the displacement driver 3 is electrically connected to the control processing unit; the second mounting base 57 is also equipped with a displacement driver 4 for driving the second photoelectric receiver 572 to move, and the displacement driver 4 is electrically connected to the control processing unit. Under the control of the control processing unit, the displacement drivers 1 to 4 respectively drive the first photoelectric transmitter 561, the second photoelectric transmitter 562, the first photoelectric receiver 571 and the second photoelectric receiver 572 to automatically adjust their positions, so as to adjust the spacing between the first photoelectric receiver 571 and the second photoelectric receiver 572, and to adjust the spacing between the first photoelectric receiver 571 and the second photoelectric receiver 572. Furthermore, the displacement drivers 1 to 4 in this embodiment use miniature telescopic drive motors, and the displacement drivers 1 to 4 may also use other applicable linear telescopic drive devices.
[0118] An embodiment of the present application, such as Figure 1 and Figure 2 As shown, the aircraft engine blade grinding device also includes:
[0119] The sanding belt tensioning device 3 includes a sanding belt tensioning drive mechanism and a tensioning wheel 33. The sanding belt tensioning drive mechanism is installed on the mounting seat 1. The sanding belt tensioning drive mechanism is electrically connected to the control processing unit. The tensioning wheel 33 is rotatably installed on the sanding belt tensioning drive mechanism. The sanding belt 6 passes around the tensioning wheel 33 and can be adjusted in tension under the drive of the sanding belt tensioning drive mechanism.
[0120] In this embodiment, if Figure 1 and Figure 2 As shown, the belt tensioning device 3 in this embodiment includes a belt tensioning driving mechanism and a tensioning wheel 33. The belt tensioning driving mechanism is electrically connected to the control processing unit, so that the control processing unit controls the belt tensioning driving mechanism to drive the tensioning wheel 33 to adjust the tightness of the belt 6 wound around the outer circumference of the tensioning wheel 33, so that the tightness of the belt 6 is suitable.
[0121] In this embodiment, if Figure 1 and Figure 2As shown, the belt tensioning device 3 in this embodiment is installed on the upper rear end of the right side mounting plate of the mounting base 1, and the belt tensioning driving mechanism included in the belt tensioning device 3 is specifically a driving cylinder 31, and the driving cylinder 31 is installed on the right side mounting plate of the mounting base 1 through a support base 4 30, and the support base 4 30 is an L-shaped structure; further, the driving cylinder 31 in this embodiment is installed at an angle of 45 degrees relative to the horizontal plane, and a push rod 311 provided on the driving cylinder 31 extends toward the upper rear corner.
[0122] Further, such as Figure 1 and Figure 2 As shown, the belt tensioning device 3 in this embodiment also includes a sliding support seat 32, which is installed on the rear end side of the push rod 311. The sliding support seat 32 is provided with two guide convex rails 321, and the two guide convex rails 321 are arranged relatively parallel to the push rod 311; the belt tensioning device 3 also includes a supporting slide plate 312, and the supporting slide plate 312 is respectively connected with two sliding blocks facing the two guide convex rails 321 provided on the sliding support seat 32. The two sliding blocks are respectively slidably installed on the two guide convex rails 321, and the middle part of the supporting slide plate 312 is connected to the support shaft 1, and the tensioning wheel 33 is rotatably installed on the right end of the support shaft 1 through a bearing sleeve.
[0123] In this embodiment, the driving gas introduced into the driving cylinder 31 is controlled by the control processing unit, and the driving cylinder 31 drives the push rod 311 to extend and retract, thereby pushing the tensioning wheel 33, adjusting the position of the tensioning wheel 33 and adjusting the tightness of the sanding belt 6 wound on the tensioning wheel 33. In addition, the driving cylinder 31 in this embodiment is connected to the air supply device through the air supply pipe. The specific structure of the driving cylinder 31 and the air supply device and the connection method with the air supply device can refer to the relevant existing technology and will not be repeated here; in addition, the air supply device is not illustrated in this embodiment. Further, the driving cylinder 31 in this embodiment can also adopt other driving devices that can realize linear telescopic drive, and the installation method of the sanding belt tensioning device 3 can also adopt other installation methods, so as to facilitate the adjustment of the tightness of the sanding belt 6.
[0124] In this embodiment, if Figure 1 and Figure 2 As shown, the transmission direction of the sanding belt 6 is counterclockwise, and the sanding belt 6 is wound around the sanding belt driving active wheel 21, the tensioning wheel 33, the sanding belt deviation correction wheel 44, the anti-slip support wheel 53, the reversing support wheel 55, the force applying wheel 54 and the wheel surface of the supporting driven wheel 101.
[0125] An embodiment of the present application, such as Figure 1 and Figure 2 As shown, the aircraft engine blade grinding device also includes:
[0126] The sand belt width collection device is arranged close to the sand belt 6 . The sand belt width collection device is electrically connected to the control processing unit. The sand belt width collection device is used to collect the width dimension of the sand belt 6 .
[0127] In this embodiment, if Figure 1 and Figure 2 As shown, in this embodiment, by providing a sanding belt width collection device, it is convenient to control the sanding belt width collection device through the control processing unit to collect the width dimension of the sanding belt 6 and obtain the width dimension of the sanding belt 6, which is beneficial to adjust the grinding plan according to the width dimension of the sanding belt 6 to improve the grinding quality of the sanding belt 6 for air engine blades.
[0128] In this embodiment, if Figure 1 and Figure 2 As shown, the sanding belt width acquisition device in this embodiment includes an industrial camera 2 8, which is mounted on a support seat 2 12, and the support seat 2 12 is mounted on the upper end of the right mounting plate of the mounting seat 1. In addition, the support seat 2 12 in this embodiment is an L-shaped structure, and the camera provided on the industrial camera 2 8 is vertically downward. The industrial camera 2 8 is electrically connected to the control processing unit. The camera on the industrial camera 2 8 photographs the polishing surface of the sanding belt 6 to obtain the width image of the sanding belt 6, and transmits the obtained width image of the sanding belt 6 to the control processing unit. The control processing unit processes the width image of the sanding belt 6 to obtain the width size of the sanding belt 6.
[0129] Furthermore, the structure and working principle of the industrial camera 28 in this embodiment can refer to the industrial camera in the prior art, and the method for the control processing unit to process the width image of the sanding belt 6 to obtain the width of the sanding belt 6 can adopt the image processing method in the prior art, which will not be repeated here.
[0130] Furthermore, the installation method of the industrial camera 2 8 in this embodiment can also have other various methods, so as to easily photograph the grinding surface of the sanding belt 6 to obtain the width image of the sanding belt 6; in addition, the sanding belt width acquisition device can also use other acquisition equipment that can acquire the width size of the sanding belt 6.
[0131] An embodiment of the present application, such as Figure 1 and Figure 2 As shown, the aircraft engine blade grinding device also includes:
[0132] A temperature collection device is provided near the abrasive belt 6, the temperature collection device is electrically connected to the control processing unit, and the temperature collection device is used to collect the temperature of the grinding surface of the abrasive belt 6;
[0133] The gas cooling device is arranged close to the sanding belt 6 . The gas cooling device is electrically connected to the control processing unit. The gas cooling device is used to spray cooling gas to the sanding belt 6 to cool the grinding surface of the sanding belt 6 .
[0134] In this embodiment, if Figure 1 and Figure 2 As shown, in this embodiment, by providing a temperature acquisition device, it is convenient for the control processing unit to control the temperature acquisition device to collect the temperature of the grinding surface of the sanding belt 6 and obtain the temperature of the grinding surface of the sanding belt 6, which is conducive to real-time understanding of the temperature condition of the grinding surface of the sanding belt 6; in addition, in this embodiment, by providing a gas cooling device, it is convenient to spray cooling gas to the sanding belt 6 through the gas cooling device to cool the grinding surface of the sanding belt 6 according to the temperature condition of the grinding surface of the sanding belt 6, so as to avoid the temperature of the grinding surface of the sanding belt 6 being too high, thereby reducing the grinding effect of the sanding belt 6 and reducing the service life of the sanding belt 6.
[0135] In this embodiment, the temperature acquisition device includes a temperature sensor, which is arranged near the sand belt 6. The temperature sensor is used to acquire the temperature of the grinding surface of the sand belt 6 and obtain the temperature of the grinding surface of the sand belt 6. In addition, the temperature sensor transmits the acquired temperature data of the grinding surface of the sand belt 6 to the control processing unit. It should be noted that the temperature sensor is not shown in the figure in this embodiment, and the temperature sensor can be installed in a variety of ways, so as to acquire the temperature of the grinding surface of the sand belt 6 and obtain the temperature of the grinding surface of the sand belt 6.
[0136] In this embodiment, if Figure 1 and Figure 2 As shown, the gas cooling device in this embodiment includes a cooling gas supply device and a plurality of air nozzles 9. The plurality of air nozzles 9 are respectively connected to the cooling gas supply device through air supply pipes. The cooling gas supply device is electrically connected to the control processing unit. The control processing unit controls the cooling gas supply device to supply air to the plurality of air nozzles 9 according to the temperature of the sanding belt 6 and the cooling demand, and sprays cooling gas to the sanding belt 6 to cool the polishing surface of the sanding belt 6.
[0137] In this embodiment, a plurality of air nozzles 9 are arranged at the lower end of the right side mounting plate of the mounting seat 1, and the plurality of air nozzles 9 are installed at intervals on the support seat three 13; specifically, the support seat three 13 is provided with a plurality of mounting ports for installing the air nozzles 9, and the plurality of air nozzles 9 are installed on the mounting ports respectively, and the air outlet directions of the plurality of air nozzles 9 are facing the grinding surface of the sanding belt 6; the support seat three 13 is fixedly connected to the lower end of the right side mounting plate. Furthermore, the support seat three 13 in this embodiment is a T-shaped structure, and the support seat three 13 can also be set to other structures to facilitate the installation of a plurality of air nozzles 9. Furthermore, the arrangement of the plurality of air nozzles 9 can also be various. In addition, the air supply pipe and the cooling gas supply device are not illustrated in the present embodiment, and the specific structure and working principle of the cooling gas supply device can refer to the existing cooling gas supply equipment, which will not be described in detail here.
[0138] Another aspect of the present application provides an aircraft engine blade grinding system, comprising:
[0139] Control processing systems;
[0140] The above-mentioned aircraft engine blade grinding device, the control processing unit is connected to the control processing system;
[0141] The mechanical arm is used for installing aircraft engine blades and controlling the motion trajectory of the aircraft engine blade processing process. The mechanical arm is electrically connected to the control processing system.
[0142] In this embodiment, the aircraft engine blade grinding system in this embodiment includes a control processing system, the above-mentioned aircraft engine blade grinding device and a robotic arm. The control processing unit can control the sand belt thickness collection device to collect the thickness size of the sand belt 6, and transmit the collected thickness size data of the sand belt 6 to the control processing unit, so as to facilitate timely determination of the degree of wear of the sand belt 6 by obtaining the thickness size of the sand belt 6, and improve the accuracy and convenience of determining the degree of wear of the sand belt 6, and also help to avoid the subjective differences in human determination and the problem of inaccurate determination caused by experience differences; in addition, accurate determination of the degree of wear of the sand belt 6 is achieved, which is conducive to making full use of the sand belt 6 for grinding while ensuring that the sand belt 6 meets the grinding accuracy of the aircraft engine blade, and also avoids using the sand belt 6 with excessive wear to grind the aircraft engine blade, which is conducive to improving the grinding accuracy of the sand belt 6 to the aircraft engine blade; further, the aircraft engine blade can be installed on the robotic arm, and the motion trajectory of the aircraft engine blade processing process can be controlled by the robotic arm, which is conducive to improving the grinding accuracy of the aircraft engine blade.
[0143] In this embodiment, the control processing system includes a PLC control system, which can be improved and upgraded on the basis of the existing PLC system based on the technical solution of the present application. In addition, the robotic arm in this embodiment is a product in the prior art and will not be described in detail here.
[0144] In addition, in addition to the technical solutions disclosed in this embodiment, the sanding belt 6, control processing system, control processing unit, temperature sensor, robotic arm and its working principle in the utility model can refer to the conventional technical solutions in this technical field, and these conventional technical solutions are not the focus of the utility model, and the utility model will not be described in detail here.
[0145] In the present invention, the term "plurality" means two or more than two, unless otherwise clearly defined. The terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0146] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "rear", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation on the present application.
[0147] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0148] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An aero-engine blade grinding device, characterized in that: include: Mounting seat; A sand belt driving device, the sand belt driving device comprises a rotating driving body, a sand belt driving driving wheel and a driven wheel, the rotating driving body is mounted on the mounting seat, a rotating driving shaft is provided on the rotating driving body, the sand belt driving driving wheel is mounted on the rotating driving shaft, and the driven wheel is rotatably mounted on the mounting seat; A sanding belt, which is wound between the sanding belt driving driving wheel and the driven wheel and can be driven by the sanding belt driving driving wheel; A sand belt thickness collection device is arranged close to the sand belt, and the sand belt thickness collection device is used to collect the thickness of the sand belt; The control processing unit is electrically connected to the sand belt thickness collection device.
2. The aeroengine blade grinding device according to claim 1, characterized in that: Also includes: A flexible force-applying device, the flexible force-applying device comprises a flexible force-applying driving mechanism and a force-applying wheel, the flexible force-applying driving mechanism is mounted on the mounting seat, the flexible force-applying driving mechanism is electrically connected to the control processing unit, the force-applying wheel is rotatably mounted on the flexible force-applying driving mechanism, the sanding belt passes around the force-applying wheel, and the force-applying wheel can, driven by the flexible force-applying driving mechanism, cause the sanding belt wrapped around its outer circumference to apply an adjustable flexible extrusion force to the aircraft engine blade.
3. The aeroengine blade grinding device according to claim 2, characterized in that: Also includes: An anti-slip support wheel is rotatably mounted on the flexible force-applying driving mechanism, a convex structure is provided in the middle of the anti-slip support wheel, two ends of the anti-slip support wheel are conical structures, and the convex structure and the conical structure are connected by an arc transition; The reversing support wheel is rotatably mounted on the flexible force-applying drive mechanism facing the anti-slip support wheel in the vertical direction, the force-applying wheel is located between the anti-slip support wheel and the reversing support wheel in the vertical direction, and the force-applying wheel is located outside the anti-slip support wheel and the reversing support wheel in the horizontal direction, the abrasive belt is wound around the anti-slip support wheel, the reversing support wheel and the force-applying wheel, and the transmission direction of the abrasive belt is to pass through the anti-slip support wheel, the force-applying wheel and the reversing support wheel in sequence.
4. The aeroengine blade grinding device according to claim 3, characterized in that: Also includes: A sand belt edge detection device is arranged opposite to the sand belt, the sand belt edge detection device is used to detect the width edge of the sand belt, and the sand belt edge detection device is electrically connected to the control processing unit; A sanding belt deflection correction device, the sanding belt deflection correction device includes a sanding belt deflection correction drive mechanism and a sanding belt deflection correction wheel, the sanding belt deflection correction drive mechanism is installed on the mounting seat, the sanding belt deflection correction drive mechanism is electrically connected to the control processing unit, the sanding belt deflection correction wheel is rotatably installed on the sanding belt deflection correction drive mechanism, the sanding belt passes around the sanding belt deflection correction wheel, and the sanding belt deflection correction wheel can correct the sanding belt wrapped around its periphery under the drive of the sanding belt deflection correction drive mechanism.
5. The aeroengine blade grinding device according to claim 4, characterized in that: The flexible force-applying driving mechanism comprises a flexible force-controlling body and a connecting arm, wherein the flexible force-controlling body is mounted on the mounting seat, one end of the connecting arm is connected to the flexible force-controlling body, and the other end of the connecting arm extends away from the flexible force-controlling body to form an extended end, and the force-applying wheel is rotatably mounted on the extended end of the connecting arm; The abrasive belt edge detection device comprises: A first photoelectric emitter is arranged on one side of the connecting arm in the vertical direction and on one side of the sanding belt in the horizontal direction, and an emission end of the first photoelectric emitter faces the vertical direction; A second photoelectric emitter is arranged parallel to the first photoelectric emitter in the vertical direction on one side of the connecting arm in the vertical direction and on the other side of the sanding belt in the horizontal direction, and the emission end of the second photoelectric emitter faces the vertical direction; A first photoelectric receiver is arranged on the other side of the connecting arm in the vertical direction directly opposite to the first photoelectric transmitter in the vertical direction, and a receiving end of the first photoelectric receiver is directly opposite to the transmitting end of the first photoelectric transmitter in the vertical direction; A second photoelectric receiver is arranged on the other side of the connecting arm in the vertical direction directly facing the second photoelectric transmitter in the vertical direction, and a receiving end of the second photoelectric receiver is directly facing the transmitting end of the second photoelectric transmitter in the vertical direction; The first photoelectric transmitter, the second photoelectric transmitter, the first photoelectric receiver, and the second photoelectric receiver are electrically connected to the control processing unit, respectively. The first photoelectric transmitter and the first photoelectric receiver are arranged opposite to each other to detect the deviation of the width edge of the sanding belt to one side in the horizontal direction, and the second photoelectric transmitter and the second photoelectric receiver are arranged opposite to each other to detect the deviation of the width edge of the sanding belt to the other side in the horizontal direction.
6. The aircraft engine blade grinding device according to claim 5, characterized in that: Also includes: A first mounting base is arranged on one side of the connecting arm in the vertical direction opposite to the sanding belt, the first photoelectric emitter and the second photoelectric emitter are movably mounted on the first mounting base, and the distance between the first photoelectric emitter and the second photoelectric emitter is adjustable; The second mounting base is arranged on the other side of the connecting arm in the vertical direction, facing the first mounting base in the vertical direction. The first photoelectric receiver and the second photoelectric receiver are movably mounted on the second mounting base, and the distance between the first photoelectric receiver and the second photoelectric receiver is adjustable.
7. The aeroengine blade grinding device according to any one of claims 1 to 6, characterized in that: Also includes: A sanding belt tensioning device, the sanding belt tensioning device comprises a sanding belt tensioning drive mechanism and a tensioning wheel, the sanding belt tensioning drive mechanism is mounted on the mounting seat, the sanding belt tensioning drive mechanism is electrically connected to the control processing unit, the tensioning wheel is rotatably mounted on the sanding belt tensioning drive mechanism, the sanding belt passes around the tensioning wheel and can be adjusted in tension under the drive of the sanding belt tensioning drive mechanism.
8. The aeroengine blade grinding device according to any one of claims 1 to 6, characterized in that: Also includes: A sand belt width collection device is arranged close to the sand belt, the sand belt width collection device is electrically connected to the control processing unit, and the sand belt width collection device is used to collect the width size of the sand belt.
9. The aircraft engine blade grinding device according to any one of claims 1 to 6, characterized in that: Also includes: A temperature collection device is arranged near the abrasive belt, the temperature collection device is electrically connected to the control processing unit, and the temperature collection device is used to collect the temperature of the grinding surface of the abrasive belt; A gas cooling device is arranged close to the sanding belt, the gas cooling device is electrically connected to the control processing unit, and the gas cooling device is used to spray cooling gas to the sanding belt to cool the grinding surface of the sanding belt.
10. An aircraft engine blade grinding system, characterized in that: include: Control processing systems; The aircraft engine blade grinding device according to any one of claims 1 to 9 above, wherein the control processing unit is connected to the control processing system; The mechanical arm is used for installing the aircraft engine blade and controlling the motion trajectory of the aircraft engine blade processing process, and the mechanical arm is electrically connected to the control processing system.
Citation Information
Cited By
Aero-engine blade grinding method and grinding system
CN118744382A