Perfusion device for fan blades

By designing an automated filling equipment for fan blades, and using electronic control valves and flow monitoring components to achieve automated control, it solves the problem of time-consuming and labor-consuming manual operation, difficulty in ensuring the supply of glue and time, and improves the filling efficiency and quality.

CN222819392UActive Publication Date: 2025-05-02SANY (BAYANNUR) WIND POWER EQUIP CO LTD
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Patent Information

Application Number
CN202421777920.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-02
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

When existing infusion equipment vacuum infusing fan blades, they need to manually control the valves on the infusion pipeline, which is time-consuming and labor-intensive, and it is difficult to ensure the amount of glue and the time of glue supply, which affects the quality of filling.

Method used

A filling equipment for fan blades is designed, including a mold body and multiple sets of filling devices. Each set of filling devices includes a bracket, a control assembly and a filling pipeline. An electronic control valve and flow monitoring component are provided on the filling pipeline. Automatic control is achieved through the electronic control valve and control components, instead of manual operation.

Benefits of technology

It realizes automatic infusion control with simple operation and time-saving labor, and can accurately control the opening and closing of the infusion pipeline, ensure the quality of infusion, improve the infusion efficiency, and save 15%-20% of the material usage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filling equipment, and provides filling equipment for a fan blade, and a mold main body is provided with a forming groove along the length direction of the mold main body. The multiple sets of filling devices are arranged at intervals in the length direction of the mold body, and each set of filling device is arranged on the mold body in a crossing mode and located above the forming groove; the pouring device comprises a support, a control assembly and a pouring pipeline, the control assembly and the pouring pipeline are arranged on the support, the pouring pipeline is suitable for being connected with the main pouring pipeline, and a plurality of branch pipelines are connected to the pouring pipeline, arranged in the width direction of the mold body at intervals and used for pouring a forming material into the forming groove; each branch pipeline is provided with an electronic control valve, the electronic control valves are electrically connected with the control assembly, and the control assembly is used for controlling the electronic control valves to act so as to open or close the corresponding branch pipelines. The device is simple to operate, time-saving and labor-saving, and can replace manual operation to open or close the control valve on the filling pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection equipment, in particular to an injection equipment for fan blades. Background Art

[0002] The structural design of the fan blade is based on aerodynamic analysis, making full use of the performance of composite materials, so that the fan blade can obtain the largest wind sweeping area with the smallest mass, so that the fan blade has a higher ability to capture wind. As the rated power of the wind turbine increases, the length of the fan blade increases accordingly.

[0003] The fan blades formed by vacuum infusion resin glue can improve their own rigidity and have a significant effect on reducing the weight of the fan blades. However, the current infusion equipment needs to manually open or close the control valve on the infusion pipeline during vacuum infusion, which is time-consuming and labor-intensive. In addition, the infusion pipeline is not opened or closed in time, resulting in the inability to guarantee the glue supply amount and glue supply time, thus affecting the infusion quality. Utility Model Content

[0004] The utility model provides a pouring device for fan blades, which is used to solve the above defects in the prior art, is simple to operate, saves time and effort, and can replace manual operation to open or close a control valve on a pouring pipeline.

[0005] The utility model provides a pouring device for fan blades, comprising a mold body and a plurality of pouring devices.

[0006] The mold body is configured with a molding groove along its length direction.

[0007] A plurality of groups of pouring devices are arranged at intervals along the length direction of the mold body, and each group of the pouring devices is arranged across the mold body and is located above the molding groove; the pouring device includes a bracket and a control component and a pouring pipeline arranged on the bracket, the pouring pipeline is suitable for being connected to a main pouring pipeline, a plurality of branch pipelines are connected to the pouring pipeline, and the plurality of branch pipelines are arranged at intervals along the width direction of the mold body for pouring molding material into the molding groove; an electronic control valve is provided on each branch pipeline, the electronic control valve is electrically connected to the control component, and the control component is used to control the action of the electronic control valve to open or close the corresponding branch pipeline.

[0008] According to the perfusion equipment for fan blades provided by the utility model, each group of the perfusion devices also includes a flow monitoring component, and the flow monitoring component is electrically connected to the control component; the flow monitoring component is arranged in the branch pipeline, and is used to monitor the flow of the corresponding branch pipeline, and feed back the monitored flow information to the control component.

[0009] According to the injection device for fan blades provided by the utility model, the electronic control valve includes a base, a driving member and a clamping member.

[0010] The driving member is arranged on the base. The clamping member is arranged at the output end of the driving member, and is suitable for clamping the branch pipeline under the action of the driving member to close the branch pipeline; and is suitable for releasing the clamping of the branch pipeline under the action of the driving member to make the branch pipeline conductive.

[0011] According to the pouring equipment for fan blades provided by the utility model, a guide portion is provided on the base, and the guide portion separates the base into a mounting portion and a clamping portion;

[0012] The driving member includes an electric cylinder, which is arranged on the mounting portion; the clamping member is arranged on the piston rod of the electric cylinder, and the clamping member is passed through the guide portion, suitable for moving along the guide portion and abutting against the inner wall of the clamping portion to close the branch pipeline; or, the clamping member is suitable for moving away from the clamping portion to make the branch pipeline conductive.

[0013] According to the injection device for fan blades provided by the utility model, the electronic control valve further comprises a reinforcement member, and the reinforcement member is arranged on the inner wall and / or the outer wall of the clamping portion.

[0014] According to the injection equipment for fan blades provided by the utility model, the injection device also includes a position adjustment component, the position adjustment component is arranged on the bracket, the electronic control valve is arranged on the position adjustment component, and the position adjustment component is used to adjust the position of the corresponding electronic control valve and the branch pipeline arranged on the electronic control valve.

[0015] According to the perfusion equipment for fan blades provided by the utility model, the branch pipeline includes a first pipeline and a second pipeline, the first pipeline is connected to the perfusion pipeline, one end of the second pipeline is connected to the first pipeline through a pipeline joint, and the other end of the second pipeline is connected to the molding groove; the electronic control valve is arranged on the first pipeline.

[0016] According to the perfusion equipment for fan blades provided by the utility model, the perfusion pipeline includes a plurality of pipeline sections connected in sequence, and the number of the pipeline sections corresponds to the number of the branch pipelines;

[0017] Two adjacent pipeline sections are connected via a tee, and the corresponding branch pipelines are connected to the tee; the pipeline section at the head end is connected to the main perfusion pipeline, and the pipeline section at the tail end is connected to the corresponding branch pipeline via a bend joint.

[0018] According to the casting equipment for wind turbine blades provided by the utility model, at least one side of the mold body is provided with a platform, the platform extends along the length direction of the mold body, and the bracket is fixed to the platform.

[0019] According to the injection equipment for wind turbine blades provided by the utility model, the control assembly of each group of the injection devices is provided with a wireless receiving module and a wireless transmitting module, and the wireless receiving module and the wireless transmitting module are electrically connected to an external overall control system.

[0020] The utility model provides a pouring device for fan blades, which is provided by arranging multiple groups of pouring devices at intervals along the length direction of the mold body, each group of pouring devices is arranged across the mold body and is located above the molding groove; the pouring device includes a bracket and a control component and a pouring pipeline arranged on the bracket, the pouring pipeline is suitable for connecting with the pouring main pipeline, and multiple branch pipelines are connected to the pouring pipeline, and the multiple branch pipelines are arranged at intervals along the width direction of the mold body, which are used to pour molding materials into the molding groove; each branch pipeline is provided with an electronic control valve, which is electrically connected to the control component, and the control component is used to control the action of the electronic control valve to open or close the corresponding branch pipeline. When it is necessary to control the pouring device to open for pouring operation, the control component controls the action of the electronic control valve to make the corresponding branch pipeline conductive, which is simple to operate, saves time and effort, and can replace manual operation to open or close the control valve on the pouring pipeline. In addition, it can accurately control the opening or closing of the branch pipeline, which is convenient for automatic control to perform pouring operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 It is a schematic diagram of the structure of a perfusion device for fan blades provided in an embodiment of the utility model.

[0023] Figure 2 It is a side view of a perfusion device for fan blades provided by an embodiment of the utility model.

[0024] Figure 3 It is a structural schematic diagram of the perfusion device in the embodiment of the utility model.

[0025] Figure 4 It is a structural schematic diagram of the electronic control valve in the embodiment of the utility model.

[0026] Figure 5It is a state schematic diagram of a perfusion device for fan blades provided in an embodiment of the utility model.

[0027] Figure 6 It is a schematic flow chart of the perfusion method provided in the embodiment of the utility model.

[0028] Figure 7 It is a structural schematic diagram of the electronic equipment provided by the utility model.

[0029] Reference numerals:

[0030] 100, mold body; 110, molding groove;

[0031] 200, perfusion device; 210, bracket; 211, stand; 212, truss; 220, control assembly; 230, perfusion pipeline; 240, branch pipeline; 241, first pipeline; 242, second pipeline; 250, electronic control valve; 251, base; 2511, guide part; 2512, mounting part; 2513, clamping part; 252, driving member; 253, clamping member; 254, reinforcing member;

[0032] 300. Platform. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0035] In the embodiments of the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0036] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0037] Figure 1 It is a schematic diagram of the structure of a perfusion device for fan blades provided in an embodiment of the utility model. Figure 2 It is a side view of a perfusion device for fan blades provided by an embodiment of the utility model. Figure 3 It is a structural schematic diagram of the perfusion device in the embodiment of the utility model.

[0038] See also Figures 1 to 3 An embodiment of the utility model provides a casting device for wind turbine blades, which includes a mold body 100 and a plurality of casting devices 200 .

[0039] The mold body 100 is adaptively designed according to the length and shape of the fan blade. The mold body 100 is a carrier for making the fan blade to be molded. Under the action of external force, the injection molding material is formed into a fan blade with a specific shape and size. The mold body 100 is configured with a molding groove 110 along its length direction.

[0040] A plurality of groups of pouring devices 200 are arranged at intervals along the length direction of the mold body 100, and each group of pouring devices 200 is arranged across the mold body 100 and is located above the molding groove 110; the pouring device 200 includes a bracket 210, a control component 220 and a pouring pipeline 230 arranged on the bracket 210, and the pouring pipeline 230 is connected to the pouring main pipeline. A plurality of branch pipelines 240 are connected to the pouring pipeline 230, and the plurality of branch pipelines 240 are arranged at intervals along the width direction of the mold body 100, and are used to pour molding materials into the molding groove 110, and the molding materials can be epoxy resin or other system resin materials. An electronic control valve 250 is provided on each branch pipeline 240, and the electronic control valve 250 is electrically connected to the control component 220, and the control component 220 is used to control the action of the electronic control valve 250 to open or close the corresponding branch pipeline 240.

[0041] The embodiment of the utility model is described by taking a pouring device as an example, that is, the pouring device includes a mold body 100 and multiple groups of pouring devices 200 arranged at intervals on the mold body 100. In the actual processing process, multiple groups of pouring devices can be arranged side by side, and the control components 220 on each group of pouring devices are connected to the overall control system in communication, and the communication connection can be a wired connection or a wireless connection.

[0042] The number of the pouring devices 200 can be determined according to the length of the mold body 100 or the parameter requirements of each part of the fan blade. For example, a group of pouring devices 200 are arranged at intervals of 400mm to 500mm along the length direction of the mold body 100, and the structure of each group of pouring devices 200 is the same.

[0043] The electronic control valve 250 can be any type of switch element capable of controlling the opening or closing of the corresponding branch pipeline 240 and suitable for being controlled by a signal. For example, the electronic control valve 250 can be a solenoid valve, or can be improved by a corresponding mechanical structure.

[0044] The support 210 may be a gantry structure, including two oppositely arranged uprights 211 and a truss 212, the two uprights 211 being installed on both sides of the mold body 100, and the truss 212 being erected on the two uprights 211. The control assembly 220 is arranged on the truss 212, and the pouring pipeline 230 may be laid along the length direction of the truss 212.

[0045] It can be understood that the pouring equipment for fan blades provided by the embodiment of the utility model is provided by arranging multiple groups of pouring devices 200 at intervals along the length direction of the mold body 100, each group of pouring devices 200 is straddled on the mold body 100 and is located above the molding groove 110; the pouring device 200 includes a bracket 210 and a control component 220 and a pouring pipeline 230 arranged on the bracket 210, the pouring pipeline 230 is suitable for connecting to the main pouring pipeline, and a plurality of branch pipelines 240 are connected to the pouring pipeline 230, and the plurality of branch pipelines 240 are arranged at intervals along the width direction of the mold body 100, and are used to pour molding materials into the molding groove 110; each branch pipeline 240 is provided with an electronic control valve 250, and the electronic control valve 250 is electrically connected to the control component 220, and the control component 220 is used to control the action of the electronic control valve 250 to open or close the corresponding branch pipeline 240. When the filling device 200 needs to be controlled to open for filling operation, the control component 220 controls the electronic control valve 250 to make the corresponding branch pipeline 240 conductive, which is simple to operate, saves time and effort, and can replace manual opening or closing of the control valve on the filling pipeline 230. In addition, the opening or closing of the branch pipeline 240 can be accurately controlled, which is convenient for automatic control to perform filling operation.

[0046] In some embodiments of the present invention, each group of perfusion devices 200 also includes a flow monitoring component, which is electrically connected to the control component 220; the flow monitoring component is arranged in the branch pipeline 240, for monitoring the flow of the corresponding branch pipeline 240, and feeding back the monitored flow information to the control component 220.

[0047] Among them, the above-mentioned flow monitoring component can be a flow sensor, which is installed at the pipe mouth position of the branch pipeline 240 to monitor the flow of the molding material passing through this position, which serves as the basis for the control component 220 to calculate the injection volume of the corresponding branch pipeline 240.

[0048] For example, the control component 220 can control the closing of the electronic control valve 250 on the corresponding branch pipeline 240 according to the flow of the branch pipeline 240 monitored by the flow sensor, thereby cutting off the branch pipeline 240.

[0049] The above-mentioned flow monitoring component can also be other combined sensors, such as a sensor for monitoring flow rate and a timer for monitoring time, etc., which can determine the volume flowing through a unit area by flow rate and time, and thus determine the flow of the branch pipeline 240 according to the total flow time.

[0050] It should be noted that, when no flow monitoring component is provided on the branch pipeline 240 , the control component 220 can control the closing of the electronic control valve 250 on the corresponding branch pipeline 240 according to the perfusion time, thereby cutting off the branch pipeline 240 .

[0051] Figure 4 It is a schematic diagram of the structure of the electronic control valve 250 in the embodiment of the utility model.

[0052] See also Figure 4 In some embodiments of the present invention, the electronic control valve 250 includes a base 251 , a driving member 252 and a clamping member 253 .

[0053] The base 251 serves as a mounting carrier of the electronic control valve 250 , and its structure can be adjusted according to the mounting positions of the driving member 252 and the clamping member 253 . For example, the cross-sectional shape of the base 251 is “L”-shaped.

[0054] The driving member 252 is disposed on the base 251 and is used to provide clamping power for the clamping member 253. The driving member 252 can be a cylinder, an electric cylinder or an oil cylinder, etc. The driving member 252 can provide linear reciprocating power, and can also provide rotational or swinging power.

[0055] The clamping member 253 is arranged at the output end of the driving member 252, and is suitable for clamping the branch pipeline 240 under the action of the driving member 252 to close the branch pipeline 240; and is suitable for releasing the clamping of the branch pipeline 240 under the action of the driving member 252 to make the branch pipeline 240 conductive.

[0056] For example, the driving member 252 may be a swing arm cylinder, and the clamping member 253 may be a clamping claw disposed on the swing arm cylinder, or may be a clamping plate or other components independent of the swing arm cylinder and disposed on the corresponding clamping claw. When the swing arm cylinder drives the clamping claws to approach each other and have a tendency to abut, the branch pipeline 240 passing through the two clamping claws disposed opposite to each other is cut off, and the injection glue cannot flow through the branch pipeline 240.

[0057] Specifically, in the embodiment of the utility model, a guide portion 2511 is provided on the base 251 , and the guide portion 2511 separates the base 251 into a mounting portion 2512 and a clamping portion 2513 , and a guide hole is opened on the guide portion 2511 .

[0058] The driving member 252 includes an electric cylinder, which is arranged on the mounting portion 2512; the clamping member 253 is arranged on the piston rod of the electric cylinder, and the clamping member 253 can be a clamping block with a conical surface. The clamping member 253 passes through the guide hole on the guide portion 2511, and moves along the hole wall of the guide hole, abutting against the inner wall of the clamping member 2513 to close the branch pipeline 240; or, the clamping member 253 is suitable for moving away from the inner wall of the clamping member 2513 to make the branch pipeline 240 conductive.

[0059] In some embodiments of the present invention, the electronic control valve 250 further includes a reinforcement member 254 , and the reinforcement member 254 is disposed on the inner wall or the outer wall of the clamping portion 2513 .

[0060] Since the clamping portion 2513 needs to cooperate with the clamping member 253 to provide a clamping effect, a reinforcing member 254 is provided on at least one of the inner wall and the outer wall of the clamping portion 2513 to improve the structural strength of the base 251. The reinforcing member 254 can also be a baffle or a mounting member adapted to the structural installation setting.

[0061] In some embodiments of the utility model, each group of perfusion devices 200 also includes a position adjustment component (not shown in the figure), the position adjustment component is arranged on the bracket 210, the electronic control valve 250 is arranged on the position adjustment component, and the position adjustment component is used to adjust the position of the corresponding electronic control valve 250 and the branch pipeline 240 arranged on the electronic control valve 250.

[0062] Since the electronic control valve 250 can not only control the corresponding branch pipeline 240 to be turned on or off, but also the base 251 of the electronic control valve 250 can be fixed on the bracket 210 by bolts and other structures, the branch pipeline 240 can be positioned by passing through the electronic control valve 250.

[0063] When the position of the electronic control valve 250 can be adjusted, it is equivalent to that the position of the branch pipeline 240 passing through the electronic control valve 250 can be adjusted, so that the position of the branch pipeline 240 can be quickly matched and adjusted according to the position of the injection port, so that the branch pipeline 240 can be quickly connected to the injection port.

[0064] Among them, the position adjustment component can include two linear motors, namely linear motor A and linear motor B. Linear motor A is set on the bracket 210, and linear motor B is vertically connected to the load end of linear motor A. The base 251 of the electronic control valve 250 is connected to the linear motor B. Therefore, the electronic control valve 250 can adjust the position in the horizontal direction through linear motor A, and the electronic control valve 250 can adjust the position in the vertical direction through linear motor B.

[0065] In addition, the position adjustment component can also be composed of two sets of screw nut pairs, and the specific setting is the same as the setting method using the linear motor, and the above setting method can be referred to in detail. As long as the adjustment component can adjust the electronic control valve 250 in the horizontal direction and the vertical direction, it can be used.

[0066] Continue reading Figure 2 and Figure 3 In some embodiments of the utility model, the branch pipeline 240 includes a first pipeline 241 and a second pipeline 242, the first pipeline 241 is connected to the perfusion pipeline 230, one end of the second pipeline 242 is connected to the first pipeline 241 through a pipeline joint, and the other end of the second pipeline 242 is connected to the molding groove 110; the electronic control valve 250 is arranged in the first pipeline 241.

[0067] By configuring the branch pipeline 240 to be composed of two detachable parts, the electronic control valve 250 can be arranged on the pipeline which remains fixed therein, and the pipeline connected to the molding groove 110 can be adaptively changed and adjusted to match the injection ports at different positions. In other words, the injection device provided by the embodiment of the utility model can arrange the position of the injection port according to the on-site injection flow channel, and the position of the injection port can be flexibly adjusted.

[0068] Continue reading Figure 2 and Figure 3 In some embodiments of the present invention, the perfusion pipeline 230 includes a plurality of pipeline sections connected in sequence, and the number of pipeline sections corresponds to the number of branch pipelines 240. Two adjacent pipeline sections are connected through a tee, and the corresponding branch pipeline 240 is connected to the tee; the pipeline section at the head end is connected to the perfusion main pipeline, and the pipeline section at the tail end is connected to the corresponding branch pipeline 240 through an elbow joint.

[0069] This is equivalent to arranging the perfusion pipeline 230 in sections, so that each pipeline section is connected to a corresponding branch pipeline 240, which is convenient for later maintenance and replacement. Compared with arranging the perfusion pipeline 230 in one piece, the entire perfusion pipeline 230 will not be replaced due to damage to some sections, which can save maintenance costs.

[0070] Continue reading Figure 1 and Figure 2 In some embodiments of the present invention, a platform 300 is provided on at least one side of the mold body 100 , the platform 300 extends along the length direction of the mold body 100 , and the bracket 210 is fixed on the platform 300 .

[0071] The platform 300 is provided to facilitate maintenance and installation by the staff. Meanwhile, the bracket 210 is fixed on the platform 300 to facilitate installation.

[0072] Figure 5 It is a state schematic diagram of a perfusion device for fan blades provided in an embodiment of the utility model.

[0073] See also Figure 5 In some embodiments of the present invention, the control assembly 220 of each perfusion device 200 is provided with a wireless receiving module and a wireless transmitting module, and the wireless receiving module and the wireless transmitting module are electrically connected to an external overall control system.

[0074] By wirelessly connecting the overall control system and each group of perfusion devices 200 using a wireless communication module, each group of perfusion devices 200 can be remotely controlled to perform perfusion operations simultaneously, or a certain group of perfusion devices 200 can be individually controlled to perform perfusion operations.

[0075] Figure 6It is a schematic flow chart of the perfusion method provided in the embodiment of the utility model.

[0076] See also Figure 6 The utility model also provides a method for pouring wind turbine blades. The method is controlled based on the above-mentioned pouring equipment and includes the following steps S100 and S200.

[0077] Step S100: Open the corresponding electronic control valve 250 based on preset conditions to make the branch pipeline 240 corresponding to the electronic control valve 250 conductive; wherein the preset conditions include the vacuum degree of the molding groove 110 meeting the preset vacuum conditions, or the preset conditions include the system's set program.

[0078] Step S200: determining that the filling time of the branch pipeline 240 reaches the preset filling time, and controlling the electronic control valve 250 to operate so that the corresponding branch pipeline 240 is closed.

[0079] It can be understood that the infusion equipment provided in the embodiment of the utility model directly lays the fiber-reinforced material on the molding groove 110 of the mold body 100, and lays a peeling layer on the fiber-reinforced material. The peeling layer is usually a very thin layer of low-porosity, low-permeability fiber fabric, and a high-permeability medium is laid on the peeling layer, which is then covered and sealed with a vacuum film.

[0080] That is, the mold body 100 is sealed with a film, and the vacuum pump is evacuated to a negative pressure state. A vacuum detection component can be set on the infusion equipment, and the vacuum detection component is used to detect the vacuum pressure in the product. When the vacuum detection component detects that the vacuum degree of the product meets the requirement, the detection information is fed back to the control component 220. The control component 220 controls the electronic control valve 250 of each group of infusion devices 200 to open, so that the corresponding branch pipeline 240 is connected, and the resin enters the entire vacuum infusion system through the branch pipeline 240. The main direction of the resin flow is guided by the guide pipe, and the guide cloth distributes the resin to every corner of the layer. After curing, the demoulding cloth is peeled off, thereby obtaining a layer structure with high density and low glue content.

[0081] Alternatively, the control component 220 opens the corresponding electronic control valve 250 based on a set program to make the branch pipeline 240 corresponding to the electronic control valve 250 conductive.

[0082] Before the start of infusion, the initial states of all electronic control valves 250 are closed; the vacuum bag film is evacuated by a vacuum pump so that the vacuum bag film and the mold body 100 are in a vacuum state, that is, when the vacuum degree is 0.098-0.101MPa, the vacuum pump is turned on to evacuate the main infusion pipeline so that the interior of the main infusion pipeline is in a vacuum state, and the negative pressure in the main infusion pipeline is used to continuously suck the resin glue in the glue barrel into the main infusion pipeline.

[0083] The injection equipment is adjusted to the corresponding position on the mold body 100 by means of a crane, the injection port is set according to the injection channel layout, the branch pipelines 240 are placed in turn at the positions of the corresponding injection ports of each cross section, and each branch pipeline 240 is placed between the clamping piece 253 and the clamping portion 2513 of the electronic control valve 250. According to the spacing requirements of the branch pipelines 240, the position adjustment component is controlled to adjust the position of the corresponding electronic control valve 250 to ensure the followability of the branch pipeline 240 located between the clamping piece 253 and the clamping portion 2513.

[0084] By clicking on the remote control, the program runs automatically (i.e., according to the set program, the perfusion equipment opens the corresponding electronic control valves 250 one by one in sequence, thereby opening the corresponding branch pipelines 240). When the electronic control valves 250 are opened continuously for a preset time, the electronic control valves 250 are controlled by the remote control to close synchronously or sequentially, so that the corresponding branch pipelines 240 are closed.

[0085] The set program is that the glue in the main perfusion pipeline will flow to the perfusion pipeline 230 of each group of perfusion devices 200 on the cross-section of the mold body 100, and the glue in each row of perfusion pipelines 230 will flow to each branch pipeline 240. The electronic control valves 250 located on the branch pipelines 240 are opened in sequence according to the program set in the background; the glue enters the mold body 100 in sequence according to different time points, and the entire perfusion process can be precisely controlled to ensure that the glue can be evenly combined with the product during the entire perfusion and infiltration process, thereby ensuring the quality of the perfused product and the amount of material used, so as to achieve the original intention of this set of automatic perfusion equipment.

[0086] The pouring equipment for fan blades provided by the embodiment of the utility model, combined with the process parameters designed in the background, can realize automatic pouring through the pouring equipment, which can not only ensure the pouring quality, but also improve the traditional pouring efficiency by 2-3 times, and save 15%-20% of the pouring material.

[0087] In addition, since a flow sensor is provided on the branch pipeline 240, the opening and closing of the electronic control valve 250 on the branch pipeline 240 can be controlled by the flow information monitored by the flow sensor, so that the perfusion equipment can achieve accurate perfusion and improve the perfusion quality.

[0088] Figure 7 An example physical structure diagram of an electronic device is provided.

[0089] like Figure 7As shown, the electronic device may include: a processor 810, a communication interface 820, a memory 830 and a communication bus 840, wherein the processor 810, the communication interface 820 and the memory 830 communicate with each other through the communication bus 840. The processor 810 may call the logic instructions in the memory 830 to execute the method of step S100 and step S200.

[0090] In addition, the logic instructions in the above-mentioned memory 830 can be implemented in the form of a software functional unit and can be stored in a computer-readable storage medium when it is sold or used as an independent product. Based on this understanding, the technical solution of the utility model can be essentially or in other words, the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including a number of instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the utility model. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk and other media that can store program codes.

[0091] On the other hand, the utility model also provides a computer program product, which includes a computer program. The computer program can be stored on a non-transitory computer-readable storage medium. When the computer program is executed by a processor, the computer can execute the perfusion method provided by the above methods, which includes step S100 and step S200.

[0092] On the other hand, the utility model also provides a non-transitory computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the perfusion method provided by the above methods is implemented, and the method includes step S100 and step S200.

[0093] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0094] Through the description of the above implementation methods, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus a necessary general hardware platform, and of course, can also be implemented by hardware. Based on this understanding, the above technical solution is essentially or the part that contributes to the prior art can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc., including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each embodiment or some parts of the embodiments.

[0095] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A perfusion device for fan blades, characterized in that: include: The mold body is provided with a molding groove along its length direction; A plurality of groups of pouring devices are arranged at intervals along the length direction of the mold body, and each group of the pouring devices is arranged across the mold body and is located above the molding groove; the pouring device includes a bracket and a control component and a pouring pipeline arranged on the bracket, the pouring pipeline is suitable for being connected to a main pouring pipeline, a plurality of branch pipelines are connected to the pouring pipeline, and the plurality of branch pipelines are arranged at intervals along the width direction of the mold body for pouring molding material into the molding groove; each branch pipeline is provided with an electronic control valve, the electronic control valve is electrically connected to the control component, and the control component is used to control the action of the electronic control valve to open or close the corresponding branch pipeline.

2. The injection molding device for fan blades according to claim 1, characterized in that: Each group of the perfusion devices also includes a flow monitoring component, which is electrically connected to the control component; the flow monitoring component is arranged in the branch pipeline, and is used to monitor the flow of the corresponding branch pipeline and feed back the monitored flow information to the control component.

3. The injection molding device for fan blades according to claim 1, characterized in that: The electronic control valve comprises: Pedestal; A driving member, disposed on the base; The clamping member is arranged at the output end of the driving member, and is suitable for clamping the branch pipeline under the action of the driving member to close the branch pipeline; and is suitable for releasing the clamping of the branch pipeline under the action of the driving member to make the branch pipeline conductive.

4. The injection device for fan blades according to claim 3, characterized in that: The base is provided with a guide portion, and the guide portion separates the base into a mounting portion and a clamping portion; The driving member includes an electric cylinder, which is arranged on the mounting portion; the clamping member is arranged on the piston rod of the electric cylinder, and the clamping member is passed through the guide portion, suitable for moving along the guide portion and abutting against the inner wall of the clamping portion to close the branch pipeline; or, the clamping member is suitable for moving away from the clamping portion to make the branch pipeline conductive.

5. The injection device for fan blades according to claim 4, characterized in that: The electronic control valve further comprises a reinforcement member, and the reinforcement member is arranged on the inner wall and / or the outer wall of the clamping portion.

6. The injection molding device for fan blades according to claim 3, characterized in that: The perfusion device also includes a position adjustment component, which is arranged on the bracket, and the electronic control valve is arranged on the position adjustment component. The position adjustment component is used to adjust the position of the corresponding electronic control valve and the branch pipeline passing through the electronic control valve.

7. The injection molding device for fan blades according to claim 1, characterized in that: The branch pipeline includes a first pipeline and a second pipeline, the first pipeline is connected to the perfusion pipeline, one end of the second pipeline is connected to the first pipeline through a pipeline joint, and the other end of the second pipeline is communicated with the molding tank; The electronic control valve is arranged on the first pipeline.

8. The injection molding device for fan blades according to claim 1, characterized in that: The perfusion pipeline includes a plurality of pipeline sections connected in sequence, and the number of the pipeline sections corresponds to the number of the branch pipelines; Two adjacent pipeline sections are connected via a tee, and the corresponding branch pipelines are connected to the tee; the pipeline section at the head end is connected to the main perfusion pipeline, and the pipeline section at the tail end is connected to the corresponding branch pipeline via a bend joint.

9. The injection molding device for wind turbine blades according to any one of claims 1 to 8, characterized in that: A platform is provided on at least one side of the mold body. The platform extends along the length direction of the mold body, and the bracket is fixed to the platform.

10. The injection molding device for wind turbine blades according to any one of claims 1 to 8, characterized in that: Each group of control components of the perfusion device is provided with a wireless receiving module and a wireless transmitting module, and the wireless receiving module and the wireless transmitting module are electrically connected to an external overall control system.