Extruder device for rock wool processing

By designing a rock wool processing extruder device driven by servo motors and screws, the problem of time-consuming removal of rock wool in the prior art is solved, the automatic drop and transmission of rock wool is realized, and the working efficiency is improved.

CN222819592UActive Publication Date: 2025-05-02QINGDAO QINGLI ENVIRONMENT PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202420415107.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-05-02
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing extruder device for rock wool processing requires manual removal of the extruded rock wool after extrusion, resulting in reduced time consumption and work efficiency.

Method used

An extruder device for rock wool processing is designed. By setting up a servo motor, screw, workbench and guide rod, the servo motor drives the screw to drive the workbench down, so that the rock wool automatically falls under the action of gravity and reduces manual intervention.

Benefits of technology

The automatic drop and transmission of rock wool is realized, the working efficiency of the extruder is improved, and the manual operation time is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an extruder device for rock wool processing, which comprises a rack, a notch is vertically arranged in the rack, a screw rod I is rotatably arranged at a position close to one side in the rack, a servo motor I for driving the screw rod I to rotate is arranged at one end of the rack, and a screw rod II for driving the screw rod I to rotate is arranged at the other end of the rack. And a second guide rod is fixed to the position, close to the other side, in the rack, a workbench is assembled in the notch, the workbench and the first screw rod are in threaded penetration, and a limiting frame is fixed to the rack. When the extruding machine device for rock wool processing is used, through the arrangement of a notch, a first servo motor, a first screw rod, a workbench and a second guide rod, the first screw rod rotates reversely under the condition that an output shaft rotates reversely after the first servo motor is started, and the first screw rod rotates reversely to drive the workbench to be close to one end through cooperation of the second guide rod; in this way, the extruded rock wool falls automatically under the action of gravity, the extruded rock wool does not need to be taken out manually, and then the working efficiency of the extruding machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of extruders, in particular to an extruder device for processing rock wool. Background Art

[0002] As an important component of the building exterior wall insulation system, rock wool needs to be squeezed into a plate shape during the processing of rock wool for subsequent use. During the extrusion process of rock wool, an extruder device is used. Usually, the rock wool material is poured into the extruder and extruded through the extruder to form the rock wool into a plate shape.

[0003] After the current extruder device extrude the rock wool, it is necessary to manually remove the extruded rock wool from the upper limit slot of the extruder, and then extrude the next rock wool again. However, since the rock wool is removed manually, it will consume time and labor, thereby reducing the working efficiency of the extruder. Utility Model Content

[0004] The purpose of the utility model is to provide an extruder device for rock wool processing, so as to solve the problem that the common rock wool processing extruder device on the market currently proposed in the above background technology is that when in use, after the extruder device extrude the rock wool, it is necessary to manually remove the extruded rock wool from the upper limit groove of the extruder, and then extrude the next rock wool again. However, since the rock wool is taken out manually, it will consume time and labor, thereby reducing the working efficiency of the extruder.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an extruder device for rock wool processing, comprising a frame, a notch is vertically opened inside the frame, a screw rod 1 is rotated at a position near one side of the frame, a servo motor 1 for driving the screw rod 1 to rotate is installed at one end of the frame, a guide rod 2 is fixed at a position near the other side of the frame, a workbench is assembled in the notch, and the workbench and the screw rod 1 are threadedly penetrated, and the workbench and the guide rod 2 are slidably penetrated, and a limit frame is fixed on the frame.

[0006] Preferably, a movable plate 2 is slidably disposed at one end of the top of the frame, and a cylinder 3 for driving the movable plate 2 to move is installed at an edge position of the top of the frame close to one end.

[0007] Preferably, a movable plate 1 is slidably provided on one side of the top of the frame, and a cylinder 2 for driving the movable plate 1 to move is installed on one side of the top of the frame.

[0008] Preferably, load-bearing frames are fixed on both sides of the top of the frame, a horizontal plate is slid on the top between the two load-bearing frames, a U-shaped frame is arranged below the horizontal plate, and a rolling wheel is rotated near the bottom end of the U-shaped frame, and a cylinder is installed on the top of the horizontal plate to drive the U-shaped frame to move up and down.

[0009] Preferably, one of the support frames has a second screw that rotates inside, and the second screw and the cross plate are threaded through, and one end of the same support frame connected to the second screw is equipped with a servo motor two that drives the second screw to rotate, and the other support frame has a guide rod one fixed inside, and the guide rod one slides through the side of the cross plate away from the second screw.

[0010] Preferably, a support plate is fixed at one end of the bottom of the frame, and a conveyor belt rotates inside the support plate, and a driving motor for driving the conveyor belt is installed on one side of the support plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. By setting a notch, a servo motor 1, a screw 1, a workbench and a guide rod 2, when the output shaft of the servo motor 1 is reversed after starting, the screw 1 is reversed, and the screw 1 reverses to drive the workbench to approach one end through the cooperation of the guide rod 2, so that the extruded rock wool automatically falls under the action of gravity, and there is no need to manually take out the extruded rock wool, thereby improving the working efficiency of the extruder;

[0013] 2. By setting up a driving motor and a conveyor belt, the fallen rock wool falls onto the conveyor belt, and the driving motor starts the lower conveyor belt to transport the rock wool. By moving the rock wool out from directly under the rack, it is convenient for subsequent staff to carry the completed rock wool. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the workbench of the utility model being located below the limit frame;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the workbench of the utility model being located below a non-limiting frame;

[0016] Figure 3 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the utility model.

[0018] In the figure: 1. frame; 2. servo motor 1; 3. notch; 4. drive motor; 5. support plate; 6. conveyor belt; 7. cylinder 1; 8. cross plate; 9. carrier frame; 10. screw 1; 11. workbench; 12. limit frame; 13. cylinder 2; 14. moving plate 1; 15. moving plate 2; 16. cylinder 3; 17. screw 2; 18. servo motor 2; 19. U-shaped frame; 20. rolling wheel; 21. guide rod 1; 22. guide rod 2. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides a technical solution: an extruder device for rock wool processing, including a frame 1, a notch 3 is vertically opened inside the frame 1, a screw 10 is rotated near one side of the frame 1, a servo motor 2 is installed at one end of the frame 1 to drive the screw 10 to rotate, and a guide rod 22 is fixed near the other side of the frame 1, and the guide rod 22 guides the workbench 11. The workbench 11 is assembled in the notch 3, and the workbench 11 and the screw 10 are threadedly penetrated, and the workbench 11 and the guide rod 22 are slidably penetrated, and a limit frame 12 is fixed on the frame 1. By reversing the output shaft of the servo motor 2, the screw 10 is reversed, and the workbench 11 is moved out from under the limit frame 12 with the cooperation of the guide rod 22. At this time, the rock wool formed under the limit frame 12, the movable plate 14 and the movable plate 2 15 will lose its bearing capacity, and the rock wool falls downward under the action of gravity. There is no need for personnel to manually take out the completed rock wool, thereby reducing labor and improving the working efficiency of the extruder.

[0021] See also Figure 1-3, a movable plate 2 15 is slidably mounted on one end of the top of the frame 1, and a cylinder 3 16 for driving the movable plate 2 15 to move is installed at the edge of the top of the frame 1 near one end. The cylinder 3 16 is used to start, and after the cylinder 3 16 is started, it is unfolded to push the movable plate 2 15, and the distance between the movable plate 2 15 and the limiting frame 12 is adjusted, so that the movable plate 2 15 can be reasonably adjusted according to the required size of the rock wool; a movable plate 14 is slidably mounted on one side of the top of the frame 1, and a cylinder 2 13 for driving the movable plate 14 to move is installed on one side of the top of the frame 1. The movable plate 14 can be pushed by unfolding the cylinder 2 13, and the movable plate 14 closes one side of the movable plate 2 15 and the limiting frame 12, and the movable plate 14, the movable plate 2 15 and the limiting frame 12 are rectangular when viewed from above, which can have a shaping effect on the rock wool.

[0022] See also Figure 1-4 A load-bearing frame 9 is fixed on both sides of the top of the frame 1, a U-shaped groove is opened inside the cross section of the load-bearing frame 9, and the two load-bearing frames 9 are symmetrically distributed about the vertical center line of the frame 1; a cross plate 8 is slid on the top between the two load-bearing frames 9, a U-shaped frame 19 is arranged below the cross plate 8, and a rolling wheel 20 is rotated near the bottom end of the U-shaped frame 19, and a cylinder 7 for driving the U-shaped frame 19 to move up and down is installed on the top of the cross plate 8. After the cylinder 17 is started, the U-shaped frame 19 is pushed downward during the unfolding process until the rolling wheel 20 contacts the rock wool below. The U-shaped frame 19 is moved upward when the cylinder 17 is contracted, so that the height of the rolling wheel 20 can be reasonably adjusted according to the required thickness of the rock wool; a screw rod 2 17 is rotated inside one of the bearing frames 9, and the screw rod 2 17 and the cross plate 8 are threaded, and a servo motor 2 18 driving the screw rod 2 17 to rotate is installed at one end of the same bearing frame 9 connected to the screw rod 2 17, and a guide rod 1 21 is fixed inside the other bearing frame 9, and the guide rod 1 21 slides through the side of the cross plate 8 away from the screw rod 2 17. The guide rod 1 21 guides the cross plate 8. When the output shaft of the servo motor 2 18 rotates forward and reversely, the screw rod 2 17 rotates and the cross plate 8 moves forward and backward with the cooperation of the guide rod 1 21. In the process of the cross plate 8 moving forward and backward, the rock wool can be squeezed by the rolling wheel 20.

[0023] See also Figure 1-2 A support plate 5 is fixed at one end of the bottom of the frame 1, and a conveyor belt 6 rotates inside the support plate 5. The conveyor belt 6 is a prior art, mainly composed of two rotating shafts and a rubber conveyor belt. A driving motor 4 for driving the conveyor belt 6 is installed on one side of the support plate 5. After the driving motor 4 is started, the output shaft of the driving motor 4 drives the conveyor belt 6 to rotate, thereby conveying the object; after the extruder device is connected to an external controller, the extruder device is reasonably controlled by the external controller.

[0024] Working principle: servo motor 12 is started, and the output shaft of servo motor 12 drives screw 10 to rotate and move the workbench 11 to the bottom end between moving plate 2 15, moving plate 14 and limiting frame 12, and cylinder 3 16 is started to push moving plate 2 15 to a suitable position, and then cylinder 2 13 is started to seal moving plate 14 and moving plate 2 15 with one side of limiting frame 12, and then rock wool material is poured between limiting frame 12, moving plate 14 and moving plate 2 15, and then cylinder 17 is started to move U-shaped frame 19 downward, and rolling wheel 20 contacts rock wool, and then servo motor 2 18 is started, and servo motor 3 16 is started to push moving plate 2 15 to a suitable position, and then cylinder 2 13 is started to seal moving plate 14 and moving plate 2 15 with one side of limiting frame 12, and then rock wool material is poured into between limiting frame 12, moving plate 14 and moving plate 2 15, and then cylinder 7 is started to move U-shaped frame 19 downward, and rolling wheel 20 contacts rock wool, and then servo motor 2 18 is started, and servo motor 2 The output end of the servo motor 18 drives the screw 2 17 to rotate and then drives the cross plate 8 to move. At this time, the rolling wheel 20 extrude the rock wool. After the extrusion is completed, the cylinder 1 7 resets and contracts, the cylinder 2 13 starts to contract, and the cylinder 3 16 starts to contract at the same time. The servo motor 2 is started again, and the output shaft of the servo motor 2 reverses to drive the screw 10 to rotate. At this time, the workbench 11 moves out from under the limit frame 12, and the rock wool that has been extruded above falls onto the conveyor belt 6. The drive motor 4 is started, and the output shaft of the drive motor 4 rotates to drive the conveyor belt 6 to move, and the completed rock wool that has fallen on the conveyor belt 6 is transported.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An extruder device for rock wool processing, comprising a frame (1), characterized in that: A notch (3) is vertically opened inside the frame (1), a screw rod (10) is rotated at a position close to one side in the frame (1), a servo motor (2) for driving the screw rod (10) to rotate is installed at one end of the frame (1), a guide rod (22) is fixed at a position close to the other side in the frame (1), a workbench (11) is assembled in the notch (3), the workbench (11) and the screw rod (10) are threadedly penetrated, and the workbench (11) and the guide rod (22) are slidably penetrated, and a limit frame (12) is fixed on the frame (1).

2. The rock wool processing extruder device according to claim 1, characterized in that: A second moving plate (15) is slidably mounted at one end of the top of the frame (1), and a third cylinder (16) for driving the second moving plate (15) to move is installed at an edge position of the top of the frame (1) close to one end.

3. The rock wool processing extruder device according to claim 1, characterized in that: A movable plate (14) is slidably mounted on one side of the top of the frame (1), and a cylinder (13) for driving the movable plate (14) to move is installed on one side of the top of the frame (1).

4. The rock wool processing extruder device according to claim 1, characterized in that: A load-bearing frame (9) is fixed on both sides of the top of the frame (1), a horizontal plate (8) is slidably provided on the top between the two load-bearing frames (9), a U-shaped frame (19) is arranged below the horizontal plate (8), and a rolling wheel (20) is rotated at a position near the bottom end of the U-shaped frame (19), and a cylinder (7) for driving the U-shaped frame (19) to move up and down is installed at the top of the horizontal plate (8).

5. The rock wool processing extruder device according to claim 4, characterized in that: A second screw rod (17) is rotatably mounted inside one of the carriers (9), and the second screw rod (17) and the cross plate (8) are threadedly penetrated, and a servo motor (18) for driving the second screw rod (17) to rotate is installed at one end of the same carrier (9) connected to the second screw rod (17), and a guide rod (21) is fixed inside the other carrier (9), and the guide rod (21) slides through the side of the cross plate (8) away from the second screw rod (17).

6. The rock wool processing extruder device according to claim 1, characterized in that: A support plate (5) is fixed to one end of the bottom of the frame (1), and a transmission belt (6) rotates inside the support plate (5). A driving motor (4) for driving the transmission belt (6) is installed on one side of the support plate (5).