Chassis structure of pure electric light dumper

By designing a pure electric light-duty dump truck chassis structure with reasonably arranged components, the problem of low chassis universalization in the prior art is solved, the commonality of chassis structure and uniformity of gravity distribution are achieved, production efficiency is improved and costs are reduced.

CN222820135UActive Publication Date: 2025-05-02HUBEI DAYUN AUTOMOBILE
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Patent Information

Application Number
CN202421606509.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-02
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The chassis layout of existing pure electric vehicles is unreasonable, resulting in low degree of chassis universalization and difficult production organization.

Method used

A pure electric light-duty dump truck chassis structure is designed, including a frame, power battery frame, motor assembly, power battery control box, dryer, external air storage cylinder and hydraulic oil tank. By rationally arranging these components, the chassis is universalized.

Benefits of technology

It realizes the universalization of the chassis structure and the uniformity of gravity distribution, meets the needs of different wheelbase models, improves production organization efficiency and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a chassis structure of a pure electric light dumper. The chassis structure comprises a frame, a power battery frame, a motor assembly, a power battery control box, a dryer, an external air cylinder and a hydraulic oil tank, the two power battery frames are symmetrically arranged along the two outer side walls of a longitudinal beam on the frame, and the motor assembly is arranged in the longitudinal beam of the frame; the power battery control box and the dryer are integrated through a support, the support is fixedly connected with one power battery frame, and the power battery frame on the other side, the external air cylinder and the hydraulic oil tank are sequentially arranged at intervals. The utility model has the beneficial effects that the chassis arrangement is not influenced by directly adjusting the length of the corresponding wheelbase for different wheelbase vehicle types; and the universal integration level is high, various loading lifting mechanisms are met, the organization efficiency is improved, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of arrangement of chassis accessories of dump trucks, in particular to a chassis structure of a pure electric light dump truck. Background Art

[0002] As environmental and energy issues become increasingly prominent, the development of new energy vehicles has become the main measure to accelerate the strategic transformation of transportation energy. Major automobile manufacturers have also increased their research and development and industrialization efforts. Pure electric vehicles only use electricity as a power source and have many advantages such as high efficiency, low noise, stable driving and zero emissions.

[0003] At present, most pure electric vehicle chassis have replaced the engine with an electric motor, and the frame and chassis layout is unreasonable. For example, due to the limitations of the power battery and motor assembly, the dryer and air tank will be arranged on the inside of the frame longitudinal beam, resulting in the need to change the chassis layout when the lifting structure and wheelbase are different. The degree of chassis commonality is low, and production organization is difficult. Utility Model Content

[0004] The utility model aims at the technical problems existing in the prior art and provides a chassis structure of a pure electric light dump truck, so that the chassis structure layout can be universalized.

[0005] The utility model solves the above technical problems with the following technical solutions: A pure electric light dump truck chassis structure, including a frame, a power battery frame, a motor assembly, a power battery control box, a dryer, an external air storage cylinder, and a hydraulic oil tank;

[0006] The power battery frame is provided with two and is symmetrically arranged along the two outer side walls of the upper longitudinal beam of the frame.

[0007] The motor assembly is arranged inside the longitudinal beam of the frame;

[0008] The power battery control box and the dryer are integrated into one body through a support, and the support is fixedly connected to one of the power battery frames, and the power battery frame on the other side is arranged in sequence with the external air cylinder and the hydraulic oil tank.

[0009] As a further technical solution, the support portion of the support separates the power battery control box from the dryer.

[0010] As a further technical solution, the motor assembly is located between the two power battery frames.

[0011] As a further technical solution, the external air reservoir is fixed to the corresponding rear plate of the power battery frame, and the hydraulic oil tank is fixed to the outer belly surface of the frame longitudinal beam through a bracket.

[0012] As a further technical solution, the external air storage cylinder is provided with a fixing portion and a connecting piece;

[0013] The fixing part is sleeved along the outer circumference of the external gas storage cylinder, and one end of the connecting piece is inserted into the fixing part, and the other end is fixed to the rear plate of the power battery frame by bolts;

[0014] Wherein, the connecting piece is a frame-shaped structure with an opening on one side, and the bottom of the frame-shaped structure is open.

[0015] As a further technical solution, the fixing part is an elastic fastener, and the fixing part is pulled to form a gap with the outer wall of the external air storage cylinder, so that the connecting member can be inserted into the gap.

[0016] As a further technical solution, at least two fixing parts are provided and are arranged at intervals along the length direction of the external air storage cylinder.

[0017] As a further technical solution, the outer sleeve of the hydraulic oil tank is provided with a protective sleeve adaptably connected thereto.

[0018] As a further technical solution, the protective cover is made of rubber.

[0019] The beneficial effects of the utility model are as follows: the motor assembly is arranged inside the longitudinal beam of the frame, and the power battery frame is symmetrically arranged outside the longitudinal beam of the frame, and the motor assembly is located between the two power battery frames, so that the gravity distribution on the chassis is uniform;

[0020] In addition, the power battery control box is integrated with the dryer, and the external air tank is integrated with the hydraulic oil tank. The position distribution of the power battery frame further strengthens the gravity distribution on the chassis structure. There are no large parts between the motor assembly and the rear axle of the frame, and the front top, middle double top and middle single top lifting structures are satisfied at the same time.

[0021] For models with different wheelbases, the corresponding wheelbase length can be directly adjusted without affecting the chassis layout; the level of universal integration is high, which can meet the needs of various upper body lifting mechanisms, improve organizational efficiency and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the layout of a chassis structure of a pure electric light dump truck of the utility model;

[0023] Figure 2 This is another schematic diagram of the layout of the chassis structure of a pure electric light dump truck of the utility model;

[0024] Figure 3 for Figure 1 A schematic diagram of the enlarged structure of the middle part A;

[0025] Figure 4 This is a partially enlarged structural schematic diagram of the power battery frame.

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] Frame 1, power battery frame 2, support rod 2a, motor assembly 3, power battery control box 4, dryer 5, external air reservoir 6, hydraulic oil tank 7, bracket 8, internal air reservoir 9, protective cover 10, fixing part 11, connecting piece 12. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of this application.

[0029] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise clearly and specifically defined.

[0030] In the description of the present application, the term "for example" is used to mean "used as an example, illustration or description". Any embodiment described as "for example" in the present application is not necessarily to be construed as being more preferred or advantageous than other embodiments. In order to enable any technician in the field to implement and use the utility model, the following description is given. In the following description, details are listed for the purpose of explanation. It should be understood that a person of ordinary skill in the art can recognize that the utility model can be implemented without using these specific details. In other examples, well-known structures and processes will not be elaborated in detail to avoid unnecessary details that make the description of the utility model obscure. Therefore, the utility model is not intended to be limited to the embodiments shown, but is consistent with the widest range of principles and features disclosed in the present application.

[0031] To realize the universalization of the chassis structure of pure electric light dump trucks, see Figure 1-Figure 2 , Figure 4The present embodiment provides a pure electric light dump truck chassis structure, including a frame 1, a power battery frame 2, a motor assembly 3, a power battery control box 4, a dryer 5, an external air cylinder 6, and a hydraulic oil tank 7; the power battery frame 2 is provided with two and is symmetrically arranged along the two outer side walls of the upper longitudinal beam of the frame 1, and each of the power battery frames 2 is provided with at least one power battery, and for sufficient power support, the long side of the power battery frame 2 corresponds to the longitudinal beam of the frame 1, so that a plurality of power batteries are laid along the long side in the power battery frame 2, and further, a plurality of spaced support rods 2a are arranged in the power battery frame 2 to divide the plurality of power batteries, and the two ends of the support rod 2a are detachably connected to the power battery frame 2. The motor assembly 3 is arranged inside the longitudinal beam of the frame 1. Preferably, the motor assembly 3 is located between the two power battery frames 2, so that the gravity distribution of the frame 1 is more uniform and the length of the wiring harness is reduced to a certain extent, that is, the distance when the power battery supplies power to the motor assembly 3 is the shortest. A transmission is provided in the power assembly 3.

[0032] In order to further generalize and integrate the chassis structure, the power battery control box 4 and the dryer 5 are integrated into one body through a support, and the support is fixedly connected to one of the power battery frames, while the power battery frame 2 on the other side and the external gas cylinder 6 and the hydraulic oil tank 7 are arranged in sequence; and the positions of the power battery control box 4 and the dryer 5 on the frame 1 can be interchanged with the positions of the external gas cylinder 6 and the hydraulic oil tank 7 according to actual conditions. Furthermore, the support portion of the support separates the power battery control 4 from the dryer 5.

[0033] In the specific implementation process, refer to Figure 1-Figure 2 , the external gas cylinder 6 is fixed to the corresponding rear plate of the power battery frame 2, and the hydraulic oil tank 7 is fixed to the outer belly surface of the longitudinal beam of the frame 1 through a bracket 8. An internal gas cylinder 9 is arranged behind the rear axle of the frame 1, and the external gas cylinder 6 and the internal gas cylinder 9 are both slender cylinders and are arranged in parallel along the width direction of the longitudinal beam of the frame 1; the cross-section of the power battery frame 2 is a rectangular structure, and the wide side of the rectangle is parallel to the long side of the external gas cylinder 6 and the hydraulic oil tank 7. It can be seen that the hydraulic oil tank 7 is a rectangular box structure.

[0034] For more details, see Figure 3 The outer cover of the hydraulic oil tank 7 is provided with a protective cover 10 adapted to be connected thereto, which can protect the hydraulic oil tank 7 on the one hand and prevent the oil in the hydraulic oil tank 7 from leaking out on the other hand. Preferably, the protective cover 10 is made of rubber material, which is convenient for installation and can reduce the weight of the chassis to a certain extent.

[0035] In the specific implementation process, see Figure 3 The external gas cylinder 6 is provided with a fixing portion 11 and a connecting member 12; the fixing portion 11 is sleeved along the outer circumference of the external gas cylinder 6, and one end of the connecting member 12 is inserted into the fixing portion 11, and the other end is fixed to the rear plate of the power battery frame 2 by bolts; wherein the connecting member 12 is a frame-type structure with one side open, and the bottom of the frame-type structure is open. Preferably, the fixing portion 11 is an elastic fastener, such as a belt loop, and the fixing portion 11 is pulled to form a gap with the outer wall of the external gas cylinder 6 so as to insert the connecting member 12 into the gap. During the specific operation, the bottom opening is obliquely inserted into the aforementioned gap so that the two pairs of side surfaces of the connecting member 12 of the frame-type structure are respectively located on the rear plate of the power battery frame 2 and the outer wall of the external gas cylinder 6 (wherein, the side of the connecting member 12 in contact with the outer wall is adapted to it to enhance the stability between the external gas cylinder 6 and the connecting member 12).

[0036] In order to enhance the stability of the connection between the external gas cylinder 6 and the power battery frame 2, at least two fixing parts 11 are provided and are arranged at intervals along the length direction of the external gas cylinder 6, and there is at least one connecting member 12. When there are multiple connecting members 12, one fixing part 11 is configured for one connecting member 12 to facilitate the disassembly and assembly of the external gas cylinder 6.

[0037] It should be noted that in the above embodiments, the description of each embodiment has its own emphasis, and for parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0038] Although the preferred embodiments of the utility model have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the utility model.

[0039] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A pure electric light dump truck chassis structure, characterized in that: It comprises a vehicle frame (1), a power battery frame (2), a motor assembly (3), a power battery control box (4), a dryer (5), an external air storage cylinder (6), and a hydraulic oil tank (7); The power battery frame (2) is provided with two and is symmetrically arranged along the two outer side walls of the upper longitudinal beam of the vehicle frame (1). The motor assembly (3) is arranged inside the longitudinal beam of the vehicle frame (1); The power battery control box (4) and the dryer (5) are integrated into one body via a support, and the support is fixedly connected to one of the power battery frames, and the power battery frame (2) on the other side and the external air storage cylinder (6) and the hydraulic oil tank (7) are arranged in sequence and spaced apart.

2. A pure electric light dump truck chassis structure according to claim 1, characterized in that: The support portion of the support separates the power battery control box (4) from the dryer (5).

3. The chassis structure of a pure electric light dump truck according to claim 1, characterized in that: The motor assembly (3) is located between the two power battery frames (2).

4. A pure electric light dump truck chassis structure according to claim 1, characterized in that: The external air storage cylinder (6) is fixed to the rear plate of the corresponding power battery frame (2), and the hydraulic oil tank (7) is fixed to the outer belly surface of the longitudinal beam of the vehicle frame (1) via a bracket (8).

5. A pure electric light dump truck chassis structure according to claim 4, characterized in that: The external air storage cylinder (6) is provided with a fixing portion (11) and a connecting piece (12); The fixing portion (11) is sleeved along the outer circumference of the external gas storage cylinder (6), and one end of the connecting member (12) is inserted into the fixing portion (11), and the other end is fixed to the rear plate of the power battery frame (2) by means of bolts; Wherein, the connecting member (12) is a frame-shaped structure with one side open, and the bottom of the frame-shaped structure is open.

6. A pure electric light dump truck chassis structure according to claim 5, characterized in that: The fixing part (11) is an elastic fastener, and a gap is formed between the fixing part (11) and the outer wall of the external air storage cylinder (6) by pulling the fixing part (11), so that the connecting part (12) can be inserted into the gap.

7. The pure electric light dump truck chassis structure according to claim 5, characterized in that: At least two fixing parts (11) are provided and are arranged at intervals along the length direction of the external air storage cylinder (6).

8. The pure electric light dump truck chassis structure according to claim 4, characterized in that: The outer shell of the hydraulic oil tank (7) is provided with a protective sleeve (10) which is adaptably connected thereto.

9. A pure electric light dump truck chassis structure according to claim 8, characterized in that: The protective cover (10) is made of rubber.