Quality sampling inspection equipment based on two-dimensional code label

Abstract

The utility model relates to the technical field of automobile hub casual inspection, in particular to quality casual inspection equipment based on a two-dimensional code label, which comprises a hub and a conveying belt used for conveying the hub, the hub is provided with a two-dimensional code, a two-dimensional code scanner used for reading the two-dimensional code is arranged above the conveying belt, and the two-dimensional code scanner is used for scanning the two-dimensional code. A movable three-coordinate robot is arranged on one side of the conveying belt, baffles are arranged on the two sides of the conveying belt, supporting rods are symmetrically and fixedly connected to the bottoms of the baffles, driving rods and conveying wheels are symmetrically arranged in the conveying belt, and the driving rods are rotationally connected with the baffles. Basic information, machining information and the like of the wheel type are transmitted to the robot feeding system and the three-coordinate automatic detection system according to production state information, more accurate spot check automation of a first part, a middle part and an end part of machining is achieved through a two-dimensional code digital carrier, human intervention and uncertainty are reduced, and the problems of detection missing and batch quality are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile wheel hub sampling inspection, in particular to a quality sampling inspection device based on two-dimensional code marking. Background Art

[0002] With the rapid development of globalization and informatization, the requirements for product quality are becoming increasingly stringent. As a key link in ensuring product quality, quality inspection is of great significance to the production and market competitiveness of enterprises due to its accuracy and efficiency. In the automobile manufacturing industry, wheels are an important part of vehicles, and their quality is directly related to the safety and service life of vehicles. In order to ensure the quality of wheels, quality sampling is an indispensable part of the production process.

[0003] At present, in the existing technology, the inspection of the first piece, the middle piece and the last piece at the machining inspection station generally relies on inspectors to manually check and confirm the machine-printed work number to determine the production line. This cannot ensure the timeliness and comprehensiveness of the random inspection of each line, which may cause delays or random inspection errors, and the representativeness of the first piece, the middle piece and the last piece is reduced. Therefore, a quality random inspection device based on QR code labeling is proposed. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings in the prior art that the inspection of the first piece, the middle piece and the last piece at the machining inspection station generally adopts the inspector to manually check and confirm the machine-printed work number to determine the production line, which cannot ensure the timeliness and comprehensiveness of the random inspection of each line, may cause delays or random inspection errors, and the representativeness of the first piece, the middle piece and the last piece is reduced. A quality random inspection device based on two-dimensional code labeling is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A quality sampling inspection device based on QR code labeling includes a wheel hub and a conveyor belt for conveying the wheel hub, wherein the wheel hub is provided with a QR code, a QR code scanner for reading the QR code is provided above the conveyor belt, and a movable three-coordinate robot is provided on one side of the conveyor belt.

[0007] Preferably, baffles are provided on both sides of the conveyor belt, and support rods are symmetrically fixedly connected to the bottom of the baffles. Drive rods and conveying wheels are symmetrically arranged inside the conveyor belt. The drive rods are rotatably connected to the baffles, and the drive rods are fixedly connected to the conveying wheels. A drive motor is fixedly connected to one side of one of the baffles, and the output end of the drive motor is connected to one of the drive rods.

[0008] Preferably, the top of the baffle is fixedly connected to a U-shaped fixing plate, the top of the fixing plate is provided with a mounting port, the top of the fixing plate is provided with a mounting plate, the QR code scanner passes through the mounting port and is connected to the bottom of the mounting plate, the top of the mounting plate is symmetrically provided with mounting holes, the top of the fixing plate is symmetrically provided with mounting thread grooves, and mounting bolts threadedly connected to the mounting thread grooves are inserted into the mounting holes.

[0009] Preferably, a support frame is provided on one side of the conveyor belt, a support plate is symmetrically fixedly connected to the bottom of the support frame, a movable groove is opened on the top of the support frame, a movable block is slidably connected to the inner wall of the movable groove, and the top of the movable block is connected to the three-coordinate robot.

[0010] Preferably, the inner wall of the movable groove is rotatably connected with a movable screw, the movable screw is threadedly connected to the movable block, the outer wall of the support frame is fixedly connected with a servo motor, and the output end of the servo motor is connected to the movable screw.

[0011] Preferably, the hub is arranged on the surface of the conveyor belt.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] Through the upgrade and transformation of the three-coordinate robot feeding automation system, each machining production line is equipped with a QR code reader to ensure that the incoming products have a unique traceability QR code, and automatic sampling and material separation are carried out according to the pre-set sampling rules. The basic information and processing information of the wheel type are transmitted to the robot feeding system and the three-coordinate automatic detection system based on the production status information. Through the QR code digital carrier, more accurate sampling automation of the first, middle and last pieces of machining can be achieved, reducing human intervention and uncertainty, and avoiding inspection omissions and batch quality problems. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the front three-dimensional structure of a quality sampling inspection device based on QR code labeling proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the back three-dimensional structure of a quality sampling inspection device based on QR code labeling proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of a three-coordinate robot in a quality sampling inspection device based on a two-dimensional code label proposed by the utility model;

[0017] Figure 4 This is a workflow diagram of a quality sampling inspection device based on QR code labeling proposed by the utility model.

[0018] In the figure: 1 wheel hub, 2 conveyor belt, 3 QR code scanner, 4 three-dimensional robot, 5 baffle, 6 support rod, 7 drive motor, 8 fixed plate, 9 mounting plate, 10 mounting bolt, 11 support frame, 12 support plate, 13 moving groove, 14 moving block, 15 moving screw, 16 servo motor. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] Reference Figure 1-Figure 3 A quality sampling device based on QR code labeling includes a wheel hub 1 and a conveyor belt 2 for conveying the wheel hub 1, a QR code is arranged on the wheel hub 1, a QR code scanner 3 for reading the QR code is arranged above the conveyor belt 2, and a movable three-coordinate robot 4 is arranged on one side of the conveyor belt 2.

[0021] It should be noted that the specific model specifications of the drive motor 7, the servo motor 16, the QR code scanner 3, and the three-dimensional robot 4 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it is not explained, and all can be powered by external devices and controlled to be turned on and off;

[0022] It should be noted that the QR code label is attached to the top of the wheel hub 1 to facilitate vertical scanning by the QR code scanner 3;

[0023] Furthermore, baffles 5 are provided on both sides of the conveyor belt 2, and support rods 6 are symmetrically fixedly connected to the bottom of the baffles 5. Drive rods and conveying wheels are symmetrically arranged inside the conveyor belt 2. The drive rods are rotatably connected to the baffles 5, and the drive rods are fixedly connected to the conveying wheels. A drive motor 7 is fixedly connected to one side of one of the baffles 5, and the output end of the drive motor 7 is connected to one of the drive rods.

[0024] It should be noted that the driving motor 7 controls the movement of the conveyor belt 2 through two driving rods and two conveyor wheels. Figure 1 The moving direction of the conveyor belt 2 is from right to left, and the hub 1 can be scanned and collected by the QR code scanner 3.

[0025] Furthermore, a U-shaped fixing plate 8 is fixedly connected to the top of the baffle 5, a mounting opening is opened on the top of the fixing plate 8, a mounting plate 9 is arranged on the top of the fixing plate 8, the two-dimensional code scanner 3 passes through the mounting opening and is connected to the bottom of the mounting plate 9, mounting holes are symmetrically opened on the top of the mounting plate 9, mounting thread grooves are symmetrically opened on the top of the fixing plate 8, and mounting bolts 10 threadedly connected to the mounting thread grooves are inserted into the inside of the mounting holes;

[0026] It should be noted that by inserting the mounting bolt 10 into the mounting hole and screwing it into the interior of the mounting thread groove, the position of the two-dimensional code scanner 3 can be installed and fixed, and it is also convenient to disassemble and remove it.

[0027] Furthermore, a support frame 11 is provided on one side of the conveyor belt 2, a support plate 12 is symmetrically fixedly connected to the bottom of the support frame 11, a moving groove 13 is provided on the top of the support frame 11, a moving block 14 is slidably connected to the inner wall of the moving groove 13, and the top of the moving block 14 is connected to the three-coordinate robot 4;

[0028] It should be noted that the three-coordinate robot 4 is a prior art and can rotate, and the gripper on the three-coordinate robot 4 can grab and move the hub 1 on the conveyor belt 2, so as to facilitate mobile mixed sampling of the hub 1, which is more convenient.

[0029] Furthermore, a moving screw 15 is rotatably connected to the inner wall of the moving groove 13, and the moving screw 15 is threadedly connected to the moving block 14. A servo motor 16 is fixedly connected to the outer wall of the support frame 11, and the output end of the servo motor 16 is connected to the moving screw 15.

[0030] It should be noted that the servo motor 16 controls the movement of the moving block 14 by moving the screw rod 15 . When the moving block 14 moves, the movement of the three-coordinate robot 4 can be controlled, so as to facilitate the movement of the position of the three-coordinate robot 4 .

[0031] Furthermore, the hub 1 is arranged on the surface of the conveyor belt 2 .

[0032] It should be noted that the feeding system and the three-coordinate automatic detection system transmit the basic information and processing information of the wheel type.

[0033] The specific workflow is as follows:

[0034] 1. Before the wheel hub of the machining production line enters the processing unit, the QR code is read to record the product and the corresponding production line status and production batch (online time, shift, operator information, etc.).

[0035] 2. Carry out random inspection according to the first, middle and last time periods set by the random inspection automation system. When the wheel passes through the front / rear code reading device of MD860, determine whether it is the first, middle and last piece that needs to be inspected based on the code reading time of the wheel before the machining production line. If it is a random inspection wheel, a signal is given to the roller system, and the roller's material separation and pushing system pushes the wheel to the three-coordinate automatic loading system for inspection; if it is not a random inspection wheel, it is transferred downward in the normal logistics mode.

[0036] 3. Adjust the production status of the preceding machining production line according to the test results (quality adjustment, normal batch production, etc.).

[0037] 4. The system has the function of managing the frequency of random inspections in batch production of products.

[0038] 5. Modify the barcode reading client program to automatically mark the information of the products that need to be inspected according to the status of the production line.

[0039] 6. Products generated during the process from sampling to completion of sampling shall be specially marked, and those that pass the test shall be released, and those that fail the test shall be marked with quality. Unqualified products shall be pushed out of the material channel using the QR code reader (a quality traceability containment interface is reserved, and the cancellation of the quality mark can be automatic or manual).

[0040] 7. The random inspection can be set to pause and start functions. After clicking pause, the random inspection function will no longer be enabled.

[0041] Working principle of this utility model:

[0042] Through the upgrade and transformation of the three-coordinate robot 4 feeding automation system, each machining production line is equipped with a QR code reader to ensure that the incoming products have a unique traceability QR code, and automatic sampling and material separation are carried out according to the pre-set sampling rules. The basic information and processing information of the wheel type are transmitted to the robot feeding system and the three-coordinate automatic detection system based on the production status information. Through the QR code digital carrier, more accurate sampling automation of the first, middle and last parts of machining can be achieved, reducing human intervention and uncertainty, and avoiding inspection omissions and batch quality problems.

[0043] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A quality sampling device based on two-dimensional code labeling, comprising a wheel hub (1) and a conveyor belt (2) for conveying the wheel hub (1), characterized in that: A two-dimensional code is arranged on the wheel hub (1), a two-dimensional code scanner (3) for reading the two-dimensional code is arranged above the conveyor belt (2), and a movable three-coordinate robot (4) is arranged on one side of the conveyor belt (2).

2. A quality sampling inspection device based on two-dimensional code labeling according to claim 1, characterized in that: Baffles (5) are provided on both sides of the conveyor belt (2), and support rods (6) are symmetrically fixedly connected to the bottom of the baffles (5). Drive rods and conveying wheels are symmetrically arranged inside the conveyor belt (2), and the drive rods are rotatably connected to the baffles (5). The drive rods are fixedly connected to the conveying wheels through, and a drive motor (7) is fixedly connected to one side of one of the baffles (5), and the output end of the drive motor (7) is connected to one of the drive rods.

3. A quality sampling inspection device based on two-dimensional code labeling according to claim 2, characterized in that: A U-shaped fixing plate (8) is fixedly connected to the top of the baffle (5); a mounting opening is provided on the top of the fixing plate (8); a mounting plate (9) is provided on the top of the fixing plate (8); the two-dimensional code scanner (3) passes through the mounting opening and is connected to the bottom of the mounting plate (9); mounting holes are symmetrically provided on the top of the mounting plate (9); mounting thread grooves are symmetrically provided on the top of the fixing plate (8); mounting bolts (10) threadedly connected to the mounting thread grooves are inserted into the interior of the mounting holes.

4. A quality sampling inspection device based on two-dimensional code labeling according to claim 1, characterized in that: A support frame (11) is provided on one side of the conveyor belt (2); a support plate (12) is symmetrically fixedly connected to the bottom of the support frame (11); a moving groove (13) is provided on the top of the support frame (11); a moving block (14) is slidably connected to the inner wall of the moving groove (13); and the top of the moving block (14) is connected to the three-coordinate robot (4).

5. A quality sampling inspection device based on two-dimensional code labeling according to claim 4, characterized in that: The inner wall of the movable groove (13) is rotatably connected to a movable screw rod (15), the movable screw rod (15) is threadedly connected to the movable block (14), the outer wall of the support frame (11) is fixedly connected to a servo motor (16), and the output end of the servo motor (16) is connected to the movable screw rod (15).

6. A quality sampling inspection device based on two-dimensional code labeling according to claim 1, characterized in that: The hub (1) is arranged on the surface of the conveyor belt (2).

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