High-speed vibration disc capable of preventing materials from splashing

Abstract

The utility model discloses a high-speed vibration disc capable of preventing materials from splashing. The high-speed vibration disc comprises a disc body and a splash-proof unit, a vibration base is fixed to the bottom face of the disc body, moving wheels are installed at the four corners of the bottom face of the vibration base, a spiral track is fixed in the disc body, the top end of the spiral track is connected with the front side end of a conveying track, and a dismounting and mounting unit is arranged on the outer side face of the disc body. The splash-proof unit comprises a splash-proof plate, sliding rods and sliding grooves, the two sliding grooves are formed in the two sides of the top face of the tray body respectively, and the sliding rods are fixed to the two sides of the bottom face of the splash-proof plate. The splash-proof plate is matched with the splash-proof shell, so that the problem that parts splash and fall in the conveying process can be effectively solved, meanwhile, noise generated when the vibration disc works can be reduced, and the arranged conveying shell is matched with the inclined material guide plate, so that the parts can be conveniently added without opening the splash-proof plate.

Description

Technical Field

[0001] The utility model relates to the technical field of vibration discs, in particular to a high-speed vibration disc capable of preventing materials from splashing. Background Art

[0002] The vibration plate is an auxiliary feeding device for automatic assembly or automatic processing machinery. It can arrange various products in an orderly manner, and cooperate with automatic assembly equipment to assemble various parts of the product into a complete product, or cooperate with automatic processing machinery to complete the processing of the workpiece. There is a pulse electromagnet under the vibration plate hopper, which can make the hopper vibrate in the vertical direction, and the inclined spring sheet drives the hopper to do torsional vibration around its vertical axis. The parts in the hopper rise along the spiral track due to this vibration. During the rising process, they are screened or changed in posture through a series of tracks. The parts can automatically enter the assembly or processing position in a unified state according to the requirements of assembly or processing. Its working purpose is to automatically and orderly arrange the disordered workpieces in a directional and neat manner and accurately transport them to the next process through vibration.

[0003] However, during the use of the current high-speed vibration plate, parts are prone to splashing due to the high vibration frequency. The traditional method is to put a cover on the top of the plate to prevent splashing, but the cover is prone to fall off due to the vibration, and it is inconvenient to add parts. Therefore, a high-speed vibration plate that prevents material splashing is proposed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a high-speed vibration plate to prevent material splashing. The anti-splash plate is used in combination with the anti-shell to effectively prevent the parts from splashing and falling during the conveying process. At the same time, the noise generated when the vibration plate is working can be reduced. The set conveying shell is combined with the inclined material guide plate to facilitate the addition of parts without opening the anti-splash plate, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-speed vibration plate for preventing material splashing, comprising a plate body and an anti-splashing unit;

[0006] A vibration base is fixed to the bottom surface of the tray, and moving wheels are installed at the four corners of the bottom surface of the vibration base. A spiral track is fixed inside the tray, and the top end of the spiral track is connected to the front end of the conveying track. A disassembly unit is provided on the outer side of the tray;

[0007] The splash-proof unit comprises a splash-proof plate, a slide bar and a slide groove, wherein the slide grooves are two and are respectively opened on both sides of the top surface of the plate body, and slide bars are fixed on both sides of the bottom surface of the splash-proof plate, and the slide bars are slidably connected with the slide grooves;

[0008] The device further comprises a controller, which is arranged on the front side of the disk body. The input end of the vibration base is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power supply.

[0009] Furthermore, the anti-splash unit also includes a screw, a connecting plate, a rotating wheel and an anti-shelling device. The connecting plate is fixed to the right side of the conveying track, and a rotating wheel is installed on the bottom surface of the connecting plate. The top end of the rotating wheel is connected to the bottom end of the screw, and the screw is threadedly connected to the screw hole on the anti-shelling surface. The anti-shelling device is slidably connected to the outer side of the conveying track, and the screw is rotated to adjust the height of the anti-shelling device. In this way, parts of different specifications can be limited and parts can be prevented from falling.

[0010] Furthermore, the splash-proof unit also includes a conveying shell and an inclined material guide plate. The conveying shell is fixed at the middle of the splash-proof plate, and the interior of the splash-proof plate is evenly distributed with corresponding inclined material guide plates on the left and right. The conveying shell makes it convenient for personnel to add parts without opening the splash-proof plate, while the inclined material guide plate can buffer the falling of the parts to prevent the parts from being bumped and damaged.

[0011] Furthermore, the disassembly and assembly unit includes a locking hole, a placement slot, a locking rod, a pull plate and a spring. The placement slot is opened on the outer side of the disk body, and a spring is fixed inside the placement slot. The outer end of the spring is connected to one end of the inner side of the pull plate, and a locking rod is fixed in the middle of the inner side of the pull plate. There are two locking holes, which are respectively opened on the upper and lower sides of the sliding rod surface. The spring contracts to insert the locking rod into the locking hole, which makes it convenient to fix the splash guard and prevents the splash guard from falling due to vibration.

[0012] Furthermore, it also includes a transparent window and an observation window. The transparent window is installed on the top surface of the anti-shelling plate, and the observation window is installed on the top surface of the splash plate. The transparent window and the observation window are convenient for personnel to check the conveying track and the parts inside the disc body.

[0013] Furthermore, it also includes lighting lamps, two of which are fixed on the bottom surface of the splash guard in front and back correspondence, and the input end of the lighting lamp is electrically connected to the output end of the controller. The lighting lamp can illuminate the interior of the disk to solve the problem of insufficient light.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The height of the anti-shelling can be adjusted by turning the screw, so that parts of different specifications can be limited and parts can be prevented from falling. The slide bar slides inside the slide groove to cover the splash plate on the top surface of the tray, which can prevent the parts from splashing during the conveying process.

[0016] 2. The conveyor shell allows personnel to add parts without opening the splash guard, while the inclined guide plate can buffer the falling of parts to prevent them from being damaged by bumps. The transparent window and observation window allow personnel to view the parts inside the conveyor track and the tray.

[0017] 3. The locking rod is inserted into the locking hole by contracting the spring, which makes it easier to fix the splash guard and prevents the splash guard from falling due to vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the splash plate of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the splash-proof unit of the utility model.

[0021] In the figure: 1 disc body, 2 splash-proof unit, 21 splash-proof plate, 22 slide bar, 23 slide groove, 24 screw rod, 25 connecting plate, 26 rotating wheel, 27 anti-shelling, 28 conveying shell, 29 inclined material guide plate, 3 disassembly unit, 31 locking hole, 32 placement groove, 33 locking rod, 34 pull plate, 35 spring, 4 vibration base, 5 moving wheel, 6 spiral track, 7 conveying track, 8 transparent window, 9 observation window, 10 lighting lamp, 11 controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 The present embodiment provides a high-speed vibration disk for preventing material splashing, including a disk body 1 and an anti-splash unit 2; a vibration base 4 is fixed to the bottom surface of the disk body 1, and moving wheels 5 are installed at the four corners of the bottom surface of the vibration base 4, and a spiral track 6 is fixed inside the disk body 1, and the top of the spiral track 6 is connected to the front side end of the conveying track 7; it also includes a controller 11, the controller 11 is arranged on the front side of the disk body 1, the input end of the vibration base 4 is electrically connected to the output end of the controller 11, and the input end of the controller 11 is electrically connected to the output end of the external power supply.

[0024] The outer side of the disk body 1 is provided with a disassembly unit 3, which includes a locking hole 31, a placement groove 32, a locking rod 33, a pull plate 34 and a spring 35. The placement groove 32 is opened on the outer side of the disk body 1, and a spring 35 is fixed inside the placement groove 32. The outer end of the spring 35 is connected to one end of the inner side of the pull plate 34. The middle part of the inner side of the pull plate 34 is fixed with a locking rod 33. There are two locking holes 31, which are respectively opened on the upper and lower sides of the surface of the slide bar 22. The spring 35 contracts to insert the locking rod 33 into the locking hole 31.

[0025] Among them, the splash-proof unit 2 includes a splash-proof plate 21, a slide bar 22 and a slide groove 23. There are two slide grooves 23, which are respectively opened on both sides of the top surface of the disk body 1. Slide bars 22 are fixed on both sides of the bottom surface of the splash-proof plate 21. The slide bars 22 are slidably connected with the slide grooves 23. The splash-proof unit 2 also includes a screw 24, a connecting plate 25, a rotating wheel 26 and an anti-shelling 27. The connecting plate 25 is fixed to the right side of the conveying track 7. The bottom surface of the connecting plate 25 is equipped with a rotating wheel 26. The top end of the rotating wheel 26 is connected to the bottom end of the screw 24. The screw 2 4 is threadedly connected with the screw hole on the surface of the anti-stripping shell 27, and the anti-stripping shell 27 is slidably connected with the outer side of the conveying track 7; the splash-proof unit 2 also includes a conveying shell 28 and an inclined material guide plate 29, the conveying shell 28 is fixed to the middle of the splash-proof plate 21, and the inside of the splash-proof plate 21 is evenly distributed with left and right corresponding inclined material guide plates 29, the conveying shell 28 is convenient for personnel to add parts without opening the splash-proof plate 21, and the inclined material guide plate 29 can buffer the falling of the parts to prevent the parts from being bumped and damaged.

[0026] Among them, it also includes a transparent window 8 and an observation window 9. The transparent window 8 is installed on the top surface of the anti-shelling 27, and the observation window 9 is installed on the top surface of the splash plate 21. The transparent window 8 and the observation window 9 are convenient for personnel to check the conveying track 7 and the parts inside the disk body 1. It also includes a lighting lamp 10. There are two lighting lamps 10 and they are fixed on the bottom surface of the splash plate 21 in front and back correspondence. The input end of the lighting lamp 10 is electrically connected to the output end of the controller 11. The lighting lamp 10 can illuminate the interior of the disk body 1 to solve the problem of insufficient light.

[0027] The working principle of the utility model is as follows:

[0028] First, the slide bar 22 slides inside the slide groove 23 to cover the splash guard 21 on the top surface of the disk body 1, and the spring 35 contracts to insert the locking rod 33 into the locking hole 31, which is convenient for fixing the splash guard 21 and preventing the splash guard 21 from falling due to vibration. Then, the screw 24 is rotated to adjust the height of the anti-shell 27, which can prevent the parts from splashing during the transportation process, and at the same time, it can limit the parts of different specifications and prevent the parts from falling. The provided conveying shell 28 is convenient for personnel to add parts without opening the splash guard 21, and the inclined guide plate 29 can buffer the falling of the parts to prevent the parts from being bumped and damaged. The installed transparent window 8 and observation window 9 are convenient for personnel to check the conveying track 7 and the parts inside the disk body 1.

[0029] It is worth noting that the controller 11 disclosed in the above embodiment uses the model S7-200, and the lighting lamp 10 can be freely configured according to the actual application scenario. It is recommended to use the lighting lamp of model XQS-XTD-3048. The controller 11 controls the vibration base 4 and the lighting lamp 10 using the common method in the prior art.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A high-speed vibrating plate for preventing material splashing, characterized in that: It comprises a disk body (1) and a splash-proof unit (2); A vibration base (4) is fixed to the bottom surface of the disk body (1), and moving wheels (5) are installed at the four corners of the bottom surface of the vibration base (4). A spiral track (6) is fixed inside the disk body (1), and the top end of the spiral track (6) is connected to the front end of the conveying track (7). A disassembly unit (3) is provided on the outer side surface of the disk body (1); The splash-proof unit (2) comprises a splash-proof plate (21), a slide bar (22) and a slide groove (23), wherein the slide grooves (23) are provided in two pieces and are respectively arranged on two sides of the top surface of the disk body (1), and slide bars (22) are fixed on both sides of the bottom surface of the splash-proof plate (21), and the slide bars (22) are slidably connected to the slide grooves (23); The device further comprises a controller (11), wherein the controller (11) is arranged on the front side of the disk body (1), the input end of the vibration base (4) is electrically connected to the output end of the controller (11), and the input end of the controller (11) is electrically connected to the output end of an external power supply.

2. The high-speed vibration plate for preventing material splashing according to claim 1, characterized in that: The splash-proof unit (2) further comprises a screw rod (24), a connecting plate (25), a rotating wheel (26) and an anti-shelling (27); the connecting plate (25) is fixed to the right side of the conveying track (7); the bottom surface of the connecting plate (25) is provided with a rotating wheel (26); the top end of the rotating wheel (26) is connected to the bottom end of the screw rod (24); the screw rod (24) is threadedly connected to a screw hole on the surface of the anti-shelling (27); and the anti-shelling (27) is slidably connected to the outer side of the conveying track (7).

3. The high-speed vibration plate for preventing material splashing according to claim 1, characterized in that: The splash-proof unit (2) further comprises a conveying shell (28) and an inclined material guide plate (29); the conveying shell (28) is fixed to the middle of the splash-proof plate (21); and the inside of the splash-proof plate (21) is evenly distributed with corresponding inclined material guide plates (29) on the left and right.

4. The high-speed vibration plate for preventing material splashing according to claim 1, characterized in that: The disassembly and assembly unit (3) comprises a locking hole (31), a placement groove (32), a locking rod (33), a pull plate (34) and a spring (35); the placement groove (32) is arranged on the outer side surface of the disk body (1); a spring (35) is fixed inside the placement groove (32); the outer end of the spring (35) is connected to one end of the inner side surface of the pull plate (34); a locking rod (33) is fixed in the middle of the inner side surface of the pull plate (34); there are two locking holes (31) which are respectively arranged on the upper and lower sides of the surface of the slide bar (22).

5. The high-speed vibration plate for preventing material splashing according to claim 2, characterized in that: It also comprises a transparent window (8) and an observation window (9), wherein the transparent window (8) is installed on the top surface of the anti-shelling (27), and the observation window (9) is installed on the top surface of the splash plate (21).

6. The high-speed vibration plate for preventing material splashing according to claim 1, characterized in that: It also includes lighting lamps (10), wherein two lighting lamps (10) are fixed to the bottom surface of the splash plate (21) in front and back correspondence, and the input end of the lighting lamp (10) is electrically connected to the output end of the controller (11).

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