Double-station straight bar winding machine

Abstract

The utility model relates to the technical field of non-standard equipment, and discloses a double-station straight strip winding machine which is used for winding a straight strip-shaped winding frame with a plurality of winding columns and comprises a rack. The conveying device is arranged on the front side of the machine frame and used for conveying a straight-strip-shaped winding frame left and right, the picking device is arranged on the machine frame and used for picking the straight-strip-shaped winding frame, the fixing device is arranged on the machine frame and used for fixing the straight-strip-shaped winding frame, and the double-station winding device is arranged on the rear side of the fixing device and used for winding. The control system is used for controlling the coordination work of all the devices, the fixing device is arranged on a turnover device, and the turnover device drives the fixing device to turn over by a certain angle when the winding on the winding post is completed, so that the double-station winding device passes through the wire. According to the double-station winding device, winding is conducted on the two stations at the same time through the double-station winding device, the straight-strip-shaped winding frame is fixed to the overturning device, and the two stations pass through wires at the same time through overturning of the overturning device, so that winding is more convenient, and the efficiency is higher.

Description

Technical Field

[0001] The present application belongs to the technical field of non-standard automation equipment, and more specifically, relates to a double-station straight wire winding machine. Background Art

[0002] Currently, in some scenarios, it is necessary to wind the wire on a straight winding frame, on which a plurality of winding posts are arranged at intervals. Since the plurality of winding posts are densely arranged, the winding is performed one by one. After each winding post needle bar assembly is completed, the wire must be flipped over and the wire must be passed to the next winding post, so the winding efficiency is extremely low. Utility Model Content

[0003] The purpose of the embodiments of the present application is to provide a double-station straight strip winding machine to solve the technical problem of low winding efficiency in the related art.

[0004] To achieve the above-mentioned purpose, the technical solution adopted in the embodiment of the present application is: to provide a double-station straight-bar winding machine for winding a straight-bar winding frame with multiple winding poles, including a frame, a conveying device arranged on the front side of the frame for conveying the straight-bar winding frame left and right, a picking device arranged on the frame for picking up the straight-bar winding frame, a fixing device arranged on the frame for fixing the straight-bar winding frame, a double-station winding device arranged on the rear side of the fixing device for winding, and a control system for controlling the coordinated work between the above devices, wherein the fixing device is arranged on a flipping device, and when the winding on the winding pole is completed, the flipping device drives the fixing device to flip a certain angle to allow the double-station winding device to pass the wire.

[0005] Specifically, the fixing device includes a horizontal support plate arranged along the left and right directions of the frame for supporting the straight strip winding frame, a cylinder vertically arranged on the horizontal support plate, a connecting rod assembly connected to the piston rod of the cylinder, a flippable support arm fixed to the connecting rod assembly, and a pressure plate connected to the support arm and capable of tightening / relaxing the straight strip winding frame.

[0006] Specifically, the flipping device includes a driving motor and a rotating fixing member arranged opposite to the driving motor, one end of the horizontal support plate is connected to the output shaft of the driving motor, and the other end of the horizontal support plate is fixedly connected to the rotating fixing member.

[0007] Specifically, the conveying device includes a plurality of conveyor belts arranged along the left-right direction, the straight-bar winding frame is fixed on a straight-bar fixing block, and each of the conveyor belts is provided with a plurality of the straight-bar fixing blocks.

[0008] Specifically, the picking device includes a column arranged on the frame, a first forward and backward translation device arranged on the column, a first manipulator and a second manipulator arranged on the first forward and backward translation device, the first manipulator is used to take the straight strip winding frame to be wound from the conveying device and place it on the fixing device, and the second manipulator is used to place the straight strip winding frame after winding on the fixing device on the conveying device.

[0009] Specifically, the first manipulator and the second manipulator are respectively arranged on the first lifting device and the second lifting device, the first lifting device and the second lifting device are arranged in parallel on the first front-back translation device, the first lifting device is arranged close to the conveying device, and the second lifting device is arranged close to the double-station winding device.

[0010] Specifically, the frame is further provided with a second front-to-back translation device, the second front-to-back translation device is provided with a first left-to-right translation device, and the double-station winding device is provided on the first left-to-right translation device.

[0011] Specifically, the double-station winding device includes a second left-right translation device, a third lifting device arranged on the second left-right translation device, a fixed plate arranged on the third lifting device, and two needle bar assemblies arranged on the fixed plate at intervals.

[0012] Specifically, the second left-right translation device and the third lifting device are both linear modules driven by pulleys.

[0013] Specifically, each of the needle bar assemblies includes a plurality of thread nozzles arranged in parallel.

[0014] In the present application, a double-station winding device is used to simultaneously wind wires at two stations, and a straight strip winding frame is fixed on a flipping device. The flipping device is flipped to allow the two stations to pass wires at the same time, making winding more convenient and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or exemplary technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 A schematic diagram of the structure of a double-station straight wire winding machine provided in an embodiment of the present application omitting external sheet metal parts;

[0017] Figure 2A schematic diagram of the installation of a fixing device and a flipping device in a double-station straight wire winding machine provided in an embodiment of the present application;

[0018] Figure 3 A schematic diagram of the structure of a fixing device in a double-station straight wire winding machine provided in an embodiment of the present application;

[0019] Figure 4 A schematic diagram of the structure of a pick-up device in a double-station straight wire winding machine provided in an embodiment of the present application;

[0020] Figure 5 A schematic diagram of the installation of a double-station winding device and a frame in a double-station straight wire winding machine provided in an embodiment of the present application;

[0021] Figure 6 for Figure 5 The schematic diagram of the structure after some installation plates are omitted;

[0022] Figure 7 for Figure 6 Enlarged view of point A in the middle;

[0023] Among them, the main marks of the drawings in the figure are:

[0024] 10-frame; 11-second front-rear translation device; 12-first left-right translation device;

[0025] 20- conveying device; 21- conveyor belt;

[0026] 30-pickup device; 31-column; 32-first front-back translation device; 33-first manipulator; 34-second manipulator; 35-first lifting device; 36-second lifting device;

[0027] 40-fixing device; 41-horizontal support plate; 42-cylinder; 43-connecting rod assembly; 44-support arm; 45-pressing plate;

[0028] 50-double-station winding device; 51-second left and right translation device; 52-third lifting device; 53-fixed plate; 54-needle bar assembly; 541-thread nozzle; 55-pulley; 56-left and right linear modules; 57-upper and lower linear modules;

[0029] 60-turning device; 61-driving motor; 62-rotating fixing member;

[0030] 70-Straight bar fixing block. DETAILED DESCRIPTION

[0031] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0032] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" means two or more, unless otherwise clearly and specifically defined. "Several" means one or more, unless otherwise clearly and specifically defined.

[0034] In the description of the present application, it should be understood that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0035] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0036] Reference throughout the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Thus, when the phrases "in one embodiment" or "in some embodiments" appear in various places throughout the specification, not all references are to the same embodiment. Furthermore, in one or more embodiments, the particular features, structures, or characteristics may be combined in any suitable manner.

[0037] Reference Figure 1 A double-station straight wire winding machine provided in an embodiment of the present application is used for winding a straight wire winding frame having a plurality of winding posts, and includes a frame 10, a conveying device 20 provided on the front side of the frame 10 for conveying the straight wire winding frame to the left and right, a picking device 30 provided on the frame 10 for picking up the straight wire winding frame, a fixing device 40 provided on the frame 10 for fixing the straight wire winding frame, a double-station winding device 50 provided on the rear side of the fixing device 40 for winding, and a control system for controlling the coordinated work between the above devices, wherein the fixing device 40 is provided on a flipping device 60, and when the winding on the winding post is completed, the flipping device 60 drives the fixing device 40 to flip a certain angle so that the double-station winding device 50 passes the wire.

[0038] In the embodiment of the present application, the double-station winding device 50 is used to wind the wires at two stations at the same time, and the straight strip winding frame is fixed on the flipping device 60. The flipping of the flipping device 60 allows the wires to be passed at the two stations at the same time, making the winding more convenient and more efficient.

[0039] Reference Figure 1 The conveying device 20 includes a plurality of conveyor belts 21 arranged in the left-right direction, and a straight-bar winding frame (not shown in the figure) is fixed on a straight-bar fixing block 70, and a plurality of straight-bar fixing blocks 70 are provided on each conveyor belt 21. That is, the straight-bar winding frame and the straight-bar fixing block 70 are conveyed on the conveyor belt 21 together, and are simultaneously picked up by the picking device 30 and placed on the flipping device 60. The provision of a plurality of conveyor belts 21 can simultaneously convey a plurality of straight-bar winding frames to be wound, which is convenient for the picking device 30 to pick up, and is also convenient for conveying the straight-bar winding frames that have been wound.

[0040] Reference Figure 2 and Figure 3The fixing device 40 includes a horizontal support plate 41 arranged along the left and right directions of the frame 10, a cylinder 42 vertically arranged on the horizontal support plate 41, a connecting rod assembly 43 connected to the piston rod of the cylinder 42, a flippable support arm 44 fixed to the connecting rod assembly 43, and a pressing plate 45 connected to the support arm 44. Among them, the horizontal support plate 41 is used to carry a straight strip winding frame. The movement of the piston rod of the cylinder 42 drives the connecting rod assembly 43 to move, thereby driving the support arm 44 and the pressing plate 45 to flip. When the winding is completed, the support arm 44 and the pressing plate 45 flip upward and open, and the picking device 30 takes away the straight strip winding frame that has completed the winding. When the next straight strip winding frame is placed on the horizontal support plate 41, the support arm 44 and the pressing plate 45 will flip again to press it on the horizontal support plate 41.

[0041] In this embodiment, the flipping device 60 includes a driving motor 61 and a rotating fixing member 62 arranged opposite to the driving motor 61. One end of the horizontal support plate 41 is connected to the output shaft of the driving motor 61, and the other end of the horizontal support plate 41 is fixedly connected to the rotating fixing member 62. When the driving motor 61 drives the horizontal support plate 41 to rotate, it also drives the straight strip winding frame to rotate. Figure 2 It can be seen that two straight winding frames are arranged on the horizontal support plate 41 at the same time, and the double-station winding device 50 winds the straight winding frames of the two stations at the same time. After completing one winding, the straight winding frames of the two stations are flipped at the same time to facilitate the double-station winding device 50 to pass the wire. There is no need for each winding device to flip over and pass the wire alone. This structure is simpler and also improves the winding efficiency.

[0042] Reference Figure 1 , Figure 4 In this embodiment, the picking device 30 includes a column 31 provided on the frame 10, a first front-to-back translation device 32 provided on the column 31, a first manipulator 33 and a second manipulator 34 provided on the first front-to-back translation device 32, the first manipulator 33 is used to take the straight strip winding frame to be wound from the conveying device 20 and place it on the fixing device 40, and the second manipulator 34 is used to place the straight strip winding frame wound on the fixing device 40 on the conveying device 20. The first manipulator 33 and the second manipulator 34 are respectively provided on the first lifting device 35 and the second lifting device 36, the first lifting device 35 and the second lifting device 36 are arranged in parallel on the first front-to-back translation device 32, the first lifting device 35 is arranged close to the conveying device 20, and the second lifting device 36 is arranged close to the double-station winding device 50.

[0043] In this embodiment, in order to perform winding at both workstations simultaneously, two groups of picking structures are provided on the first front-rear translation device 32 , and each group of picking structures includes the first manipulator 33 and the second manipulator 34 mentioned above.

[0044] For the picking structure of each workstation, after the current straight-strip winding frame is wound, the second lifting device 36 drives the second manipulator 34 to move and pick up the straight-strip winding frame, and moves out of the way driven by the first front-to-back translation device 32. At this time, the first lifting device 35 and the first manipulator 33 move synchronously to the top of the fixing device 40. The first manipulator 33 places the unwound straight-strip winding frame on the fixing device 40 driven by the first lifting device 35 to fix it. When the winding device is winding, the first front-to-back translation device 32 drives the first manipulator 33 and the second manipulator 34 to move to the top of the conveying device 20. The first manipulator 33 picks up a new straight-strip winding frame to be wound on a conveyor belt 21, and the second manipulator 34 places the straight-strip winding frame that has been wound on another conveyor belt 21 to transport it away... Repeat the above loading and unloading actions. With the above structure, material picking and unloading can be carried out almost simultaneously, which greatly improves the loading and unloading speed and the winding efficiency.

[0045] Reference Figure 5 The frame 10 is also provided with a second front-to-back translation device 11, the second front-to-back translation device 11 is provided with a first left-to-right translation device 12, and the double-station winding device 50 is provided on the first left-to-right translation device 12. The double-station winding device 50 realizes left-to-right and front-to-back movement on the horizontal plane through the first left-to-right translation device 12 and the second front-to-back translation device 11.

[0046] Reference Figure 6 and Figure 7 The double-station winding device 50 includes a second left-right translation device 51, a third lifting device 52 disposed on the second left-right translation device 51, a fixed plate 53 disposed on the third lifting device 52, and two needle bar assemblies 54 disposed on the fixed plate 53 at intervals. The two needle bar assemblies 54 are used to simultaneously wind the straight strip winding frames of the two stations, and the cooperation of the third lifting device 52 and the second left-right translation device 51 simultaneously drives the needle bar assembly 54 to move in the up-down and left-right directions. The motion trajectory of the needle bar assembly 54 can be in the shape of a racetrack or an ellipse, and its motion trajectory matches the cross-sectional shape of the winding column.

[0047] Depend on Figure 7 As can be seen from the figure, the second left-right translation device 51 includes two left-right belt pulleys 55 and left-right linear modules 56 driven by the two belt pulleys, and the third lifting device 52 includes two upper and lower belt pulleys 55 and upper and lower linear modules 57 driven by the two belt pulleys. The upper, lower, left and right movements all adopt the belt pulley transmission mode, which makes the movement more stable and the coordination in the two directions better.

[0048] In this embodiment, each needle bar assembly 54 has multiple thread nozzles 541 arranged in parallel. The figure shows three thread nozzles 541. That is, each winding device can wind three winding posts on the straight winding frame at the same time. When the three winding posts are wound, the flipping device 60 drives the straight winding frame to flip a certain angle, and the three thread nozzles 541 of the needle bar assembly 54 are pulled out of the winding groove. The flipping device 60 flips and resets again, and the first left and right translation device 12 drives the double-station winding device 50 to translate a certain distance left and right to wind the other three adjacent winding posts.

[0049] In summary, in the present application, when winding the straight strip winding frame, double-station winding is performed simultaneously, and multiple wire nozzles 541 at each station are winding at the same time, and loading and unloading are performed simultaneously in the picking device 30. The coordination degree of each part is high, and the overall winding efficiency is greatly improved.

[0050] The above description is only an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A double-station straight wire winding machine, used for winding a straight wire winding frame having a plurality of winding posts, characterized in that: It includes a frame, a conveying device arranged on the front side of the frame for conveying the straight strip winding frame to the left and right, a picking device arranged on the frame for picking up the straight strip winding frame, a fixing device arranged on the frame for fixing the straight strip winding frame, a double-station winding device arranged on the rear side of the fixing device for winding, and a control system for controlling the coordinated work between the above devices, the fixing device is arranged on a flipping device, and when the winding on the winding column is completed, the flipping device drives the fixing device to flip a certain angle to allow the double-station winding device to pass the wire.

2. The double-station straight wire winding machine according to claim 1, characterized in that: The fixing device includes a horizontal support plate arranged along the left and right directions of the frame for supporting the straight strip winding frame, a cylinder vertically arranged on the horizontal support plate, a connecting rod assembly connected to the piston rod of the cylinder, a flippable support arm fixed to the connecting rod assembly, and a pressing plate connected to the support arm and capable of pressing / relaxing the straight strip winding frame.

3. The double-station straight wire winding machine according to claim 2, characterized in that: The flipping device includes a driving motor and a rotating fixing member arranged opposite to the driving motor. One end of the horizontal supporting plate is connected to the output shaft of the driving motor, and the other end of the horizontal supporting plate is fixedly connected to the rotating fixing member.

4. The double-station straight wire winding machine according to claim 1, characterized in that: The conveying device comprises a plurality of conveyor belts arranged along the left-right direction, the straight-bar winding frame is fixed on a straight-bar fixing block, and a plurality of the straight-bar fixing blocks are arranged on each of the conveyor belts.

5. The double-station straight wire winding machine according to any one of claims 1 to 4, characterized in that: The picking device includes a column arranged on the frame, a first forward and backward translation device arranged on the column, a first manipulator and a second manipulator arranged on the first forward and backward translation device, the first manipulator is used to take the straight strip winding frame to be wound from the conveying device and place it on the fixing device, and the second manipulator is used to place the straight strip winding frame after winding on the fixing device on the conveying device.

6. The double-station straight wire winding machine according to claim 5, characterized in that: The first manipulator and the second manipulator are respectively arranged on the first lifting device and the second lifting device. The first lifting device and the second lifting device are arranged in parallel on the first front-back translation device. The first lifting device is arranged close to the conveying device, and the second lifting device is arranged close to the double-station winding device.

7. The double-station straight wire winding machine according to claim 1, characterized in that: The frame is also provided with a second front-to-back translation device, the second front-to-back translation device is provided with a first left-to-right translation device, and the double-station winding device is provided on the first left-to-right translation device.

8. The double-station straight wire winding machine according to claim 7, characterized in that: The double-station winding device includes a second left-right translation device, a third lifting device arranged on the second left-right translation device, a fixed plate arranged on the third lifting device, and two needle bar assemblies arranged on the fixed plate at intervals.

9. The double-station straight wire winding machine according to claim 8, characterized in that: The second left-right translation device and the third lifting device are both linear modules driven by pulleys.

10. The double-station straight wire winding machine according to claim 8, characterized in that: Each of the needle bar assemblies comprises a plurality of thread nozzles arranged in parallel.

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