Tower crane jacking balance monitoring and adjusting device
By introducing incline measuring components and hydraulic cylinder systems into the tower crane hoist balance monitoring device, the balance status of the tower crane is detected and adjusted in real time, the problem of insensitive detection in the prior art is solved, and the safety of tower crane usage is significantly improved.
Patent Information
- Application Number
- CN202420861199.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing tower crane hoist balance monitoring device is not sensitive enough when detecting balance, resulting in an increased risk of tower crane use.
A tower crane hoisting balance monitoring and adjustment device is designed, including an inclination measuring assembly and a hydraulic cylinder system. The inclination measuring assembly detects the inclination of the vertical frame and the control room in real time through the coordination of the balance plate, ball and wind chime, and adjusts the angle of the vertical frame through the hydraulic cylinder to ensure the horizontal placement of the balance plate.
It improves the balance detection sensitivity during the lifting of the tower crane and reduces the safety risks during the use of the tower crane.
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Figure CN222821144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tower crane lifting balance, in particular to a tower crane lifting balance monitoring and adjusting device. Background Art
[0002] In order to adapt to the heights of different floors, the height of the tower crane is constantly increasing as the number of floors in high-rise buildings continues to increase. During the jacking process of the tower crane, it is necessary to ensure that all components in the jacking system are complete and in place to ensure the normal jacking.
[0003] Application No. CN202021627259.6 discloses a real-time monitoring balance adjustment device for tower crane lifting. The device includes a dual-axis inclination sensor for obtaining the verticality signal of the outer climbing frame during the lifting process. The outer climbing frame is provided with an upper adjustable wheel group and a lower adjustable wheel group. The upper adjustable wheel group and the lower adjustable wheel group respectively include a plurality of roller seats, rollers and a balance adjustment cylinder. The dual-axis inclination sensor is connected to the main controller, which is used to receive the verticality signal and set the verticality threshold of the outer climbing frame. When the verticality signal exceeds the verticality threshold, the main controller controls the balance adjustment cylinder to adjust the outer climbing frame to within the verticality threshold range. The upper adjustable wheel group and the lower adjustable wheel group of the utility model can be adjusted according to the real-time feedback on the site, and are automatically controlled by a programmable controller and a hydraulic system, which effectively solves the verticality and balance problems during the tower crane lifting process. The device has a simple structure and is universal. It can be used for different tower crane models, which improves the safety of the tower crane during the lifting process. When the application detects balance, the detection is not sensitive, which increases the risk of tower crane use. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted in this utility model is:
[0006] A tower crane lifting balance monitoring and adjustment device comprises a tower body including a vertical frame, a horizontal frame connected to the vertical frame, a base assembly arranged at the bottom of the vertical frame, and a control room connected to the horizontal frame, wherein an inclinometer assembly is arranged on the control room, the base assembly comprises a lower base plate arranged at the bottom of the vertical frame, an upper support plate connected between the vertical frame and the lower base plate, a plurality of pads connected between the lower base plate and the upper support plate, a hydraulic cylinder connected to the outer end of the pad, a gasket connected to the movable end of the hydraulic cylinder, and the plurality of hydraulic cylinders are electrically connected to the control room, and the inclinometer assembly comprises a positioning bead embedded in the top of the control room, a balance plate movably sleeved on the top of the positioning bead, two wind chimes connected to the bottom of the balance plate, a box body sleeved on the outside of the wind chime and connected to the control room, and a ball bearing slidably embedded in the top of the balance plate.
[0007] By adopting the above technical solution, once the vertical frame or the control room tilts, the ball bearings on the balance board will roll toward the tilted direction, and then one end of the horizontally placed balance board will tilt downward, and then the other end of the balance board will lift the wind chime at the bottom of that end, and the wind chime will swing in the air and make a sound to remind the staff. Then the staff will start the hydraulic cylinder in the control room, and the hydraulic cylinder will adjust the vertical frame until the balance board is placed horizontally. The detection method is sensitive, which improves the safety of tower crane use.
[0008] In a preferred example, the present invention can be further configured as follows: a plurality of pads are arranged in a matrix, and the pads are made of alloy material.
[0009] In a preferred example, the utility model can be further configured as follows: the hydraulic cylinder and the gasket are both located outside the lower base plate, and the bottom of the gasket is flush with the bottom of the lower base plate.
[0010] In a preferred example, the utility model can be further configured as follows: two box bodies are respectively located at the front and rear sides of the control room, and the box bodies are made of the same material as the cushion block.
[0011] In a preferred example, the utility model can be further configured as follows: a climbing frame is installed at the rear side of the vertical frame.
[0012] In a preferred example, the utility model can be further configured as follows: a platform is provided on the top of the climbing frame, and the platform is fixedly connected to the vertical frame.
[0013] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0014] In the utility model, once the vertical frame or the control room tilts, the ball bearings on the balance board will roll toward the tilted direction, and then one end of the horizontally placed balance board will tilt downward, and then the other end of the balance board will lift the wind chime at the bottom of that end, and the wind chime will swing in the air and make a sound to remind the staff, and then the staff will start the hydraulic cylinder in the control room, and the hydraulic cylinder will adjust the vertical frame until the balance board is placed horizontally. The detection method is sensitive, and the safety of tower crane use is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the base assembly of the utility model;
[0017] Figure 3 This is a schematic diagram of the connection relationship between the control room and the inclinometer assembly of the utility model;
[0018] Figure 4 This is a bottom view of the inclinometer assembly of the utility model.
[0019] Reference numerals:
[0020] 100, tower body; 110, vertical frame; 120, horizontal frame; 130, base assembly; 131, lower base plate; 132, upper support plate; 133, cushion block; 134, hydraulic cylinder; 135, gasket; 140, control room; 150, inclinometer assembly; 151, positioning bead; 152, balance board; 153, wind chime; 154, box body; 155, ball bearing;
[0021] 200, climbing frame;
[0022] 300. Platform. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0024] It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention.
[0025] A tower crane lifting balance monitoring and adjustment device provided by some embodiments of the utility model will be described below in conjunction with the accompanying drawings.
[0026] Embodiment 1:
[0027] Combination Figure 1-4 As shown, the utility model provides a tower crane lifting balance monitoring and adjustment device, comprising a tower body 100 including a vertical frame 110, a horizontal frame 120 connected to the vertical frame 110, a base assembly 130 arranged at the bottom of the vertical frame 110, and a control room 140 connected to the horizontal frame 120, wherein the control room 140 is provided with an inclinometer assembly 150;
[0028] The base assembly 130 includes a lower base plate 131 disposed at the bottom of the vertical frame 110, an upper support plate 132 connected between the vertical frame 110 and the lower base plate 131, a plurality of cushion blocks 133 connected between the lower base plate 131 and the upper support plate 132, a hydraulic cylinder 134 connected to the outer end of the cushion block 133, and a gasket 135 connected to the movable end of the hydraulic cylinder 134. The plurality of hydraulic cylinders 134 are electrically connected to the control room 140.
[0029] The inclinometer assembly 150 includes a positioning bead 151 embedded in the top of the control chamber 140, a balance plate 152 movably sleeved on the top of the positioning bead 151, two wind chimes 153 connected to the bottom of the balance plate 152, a box body 154 sleeved on the outside of the wind chimes 153 and connected to the control chamber 140, and a ball 155 slidably embedded in the top of the balance plate 152.
[0030] Furthermore, a plurality of pads 133 are arranged in a matrix, and the pads 133 are made of alloy material. This layout design can improve the stability of the upper support plate 132 when it is placed.
[0031] Furthermore, the hydraulic cylinder 134 and the gasket 135 are both located outside the lower base plate 131, and the bottom of the gasket 135 is flush with the bottom of the lower base plate 131. With this layout design, the movable end of the hydraulic cylinder 134 is extended, and the angle of the vertical frame 110 can be adjusted with the help of the gasket 135, thereby improving the stability of the tower crane during use.
[0032] Furthermore, the two box bodies 154 are respectively located at the front and rear sides of the control room 140. The box bodies 154 are made of the same material as the cushion block 133. The selection of the same material can reduce the difficulty of material selection when manufacturing the device.
[0033] Embodiment 2:
[0034] Combination Figure 1 As shown, on the basis of the first embodiment, a climbing frame 200 is installed at the rear side of the vertical frame 110 , and the climbing frame 200 is provided to facilitate the staff to move into the control room 140 .
[0035] Embodiment three:
[0036] Combination Figure 1 As shown, in the above embodiment, a platform 300 is provided on the top of the climbing frame 200, and the platform 300 is fixedly connected to the vertical frame 110. The platform 300 is provided for workers to stand and rest.
[0037] The working principle and use process of the utility model are as follows: when the device is put into actual use, the staff sits in the control room 140 and then controls the tower crane to lift the construction objects. During this process, once the vertical frame 110 tilts or the control room 140 tilts, the ball 155 on the balance plate 152 will roll toward the tilted direction, and then one end of the horizontally placed balance plate 152 will tilt downward, and then the other end of the balance plate 152 will lift the wind chime 153 at the bottom of this end, and the wind chime 153 will swing in the air and make a sound to remind the staff, and then the staff will start the hydraulic cylinder 134 in the control room 140, and the hydraulic cylinder 134 will adjust the vertical frame 110 to be upright until the balance plate 152 is placed horizontally.
[0038] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A tower crane lifting balance monitoring and adjustment device, characterized in that: It comprises a tower body (100), the tower body (100) is connected to a control room (140), and the control room (140) is provided with an inclinometer assembly (150); The inclinometer assembly (150) comprises a positioning bead (151) embedded in the top of the control chamber (140), a balancing plate (152) movably sleeved on the top of the positioning bead (151), two wind chimes (153) connected to the bottom of the balancing plate (152), a box body (154) sleeved on the outside of the wind chimes (153) and connected to the control chamber (140), and a ball (155) slidably embedded in the top of the balancing plate (152).
2. A tower crane lifting balance monitoring and adjustment device according to claim 1, characterized in that: The tower body (100) comprises a vertical frame (110), a horizontal frame (120) connected to the vertical frame (110), and a base assembly (130) arranged at the bottom of the vertical frame (110); the control room (140) is connected to the horizontal frame (120).
3. A tower crane lifting balance monitoring and adjustment device according to claim 2, characterized in that: The base assembly (130) comprises a lower base plate (131) disposed at the bottom of the vertical frame (110), an upper support plate (132) connected between the vertical frame (110) and the lower base plate (131), a plurality of cushion blocks (133) connected between the lower base plate (131) and the upper support plate (132), a hydraulic cylinder (134) connected to the outer end of the cushion block (133), and a gasket (135) connected to the movable end of the hydraulic cylinder (134). The plurality of hydraulic cylinders (134) are all electrically connected to the control room (140).
4. A tower crane lifting balance monitoring and adjustment device according to claim 3, characterized in that: A plurality of spacers (133) are arranged in a matrix, and the spacers (133) are made of alloy material.
5. The tower crane lifting balance monitoring and adjustment device according to claim 3 is characterized in that: The hydraulic cylinder (134) and the gasket (135) are both located outside the lower base plate (131), and the bottom of the gasket (135) is flush with the bottom of the lower base plate (131).
6. The tower crane lifting balance monitoring and adjustment device according to claim 1 is characterized in that: The two box bodies (154) are respectively located at the front and rear sides of the control room (140), and the box bodies (154) are made of the same material as the cushion block (133).
7. The tower crane lifting balance monitoring and adjustment device according to claim 2 is characterized in that: A climbing frame (200) is installed on the rear side of the vertical frame (110).
8. The tower crane lifting balance monitoring and adjustment device according to claim 7 is characterized in that: A platform (300) is provided on the top of the climbing frame (200), and the platform (300) is fixedly connected to the vertical frame (110).
Citation Information
Patent Citations
Tower crane jacking real-time monitoring balance adjusting device
CN212669007U