Adjustable steel part galvanizing hanging bracket

Abstract

The utility model is suitable for the technical field of steel part processing, and provides an adjustable steel part galvanization hanging bracket which comprises a bracket, and a liftable mounting disc is arranged on the bracket; the air cylinder is used for regulating and controlling the lifting of the mounting disc and is fixedly mounted on the bracket; the device comprises a mounting plate and a rotatable mounting plate, the mounting plate is arranged above the mounting plate, a plurality of connecting rods are symmetrically and fixedly mounted at the bottom of the mounting plate, an assembly frame is fixedly mounted at the bottom ends of the connecting rods, and a plurality of lifting ropes are fixedly mounted on the assembly frame. According to the adjustable steel part galvanization hanging bracket provided by the scheme, small steel parts can be hoisted and immersed into a zinc bath, the labor intensity of operators is greatly relieved, and the galvanization machining efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel processing, and in particular relates to an adjustable steel galvanized hanger. Background Art

[0002] In the production and processing of steel parts, galvanizing is a key surface treatment process. By immersing the steel parts in a molten zinc pool, a zinc-iron alloy covering layer is formed on the surface of the steel parts, thereby significantly improving the corrosion resistance and wear resistance of the steel parts and extending their service life.

[0003] However, the traditional galvanizing processing method, especially for small steel parts, usually relies on manual lifting and immersion of the steel parts into the zinc pool. This method is troublesome and laborious, and there are many inconveniences and safety hazards. Utility Model Content

[0004] The utility model provides an adjustable steel galvanizing hanger, aiming to solve the problem that the current steel galvanizing is troublesome and laborious.

[0005] The utility model is implemented as follows: an adjustable steel galvanizing hanger comprises: a bracket, on which a liftable mounting plate is arranged; a cylinder for regulating the lifting and lowering of the mounting plate, the cylinder being fixedly mounted on the bracket; a rotatable mounting plate, the mounting plate being arranged above the mounting plate, a plurality of connecting rods being symmetrically fixedly mounted on the bottom of the mounting plate, an assembly frame being fixedly mounted on the bottom ends of the connecting rods, a plurality of lifting ropes being fixedly mounted on the assembly frame; a plurality of lifting hooks, a plurality of the lifting hooks being respectively fixedly mounted on the bottom ends of the corresponding lifting ropes, the lifting hooks being used for lifting the steel body to be galvanized; a driving mechanism for regulating the rotation of the mounting plate, the driving mechanism being arranged on the mounting plate.

[0006] Preferably, the driving mechanism comprises: a motor fixed on the top of the mounting plate; a coupling fixed on the output shaft of the motor for transmission; a rotating shaft fixedly mounted on the coupling, and the rotating shaft is fixedly connected to the mounting plate.

[0007] Preferably, support rods are symmetrically fixedly mounted on the bottom of the mounting plate, balls are embedded at the bottom ends of the support rods, and an annular groove is opened on the top of the mounting plate, and the annular groove is adapted to fit the balls.

[0008] Preferably, a sleeve block is fixedly mounted on the bottom of the mounting plate, a plug-in block is arranged inside the sleeve block, and the bottom end of the plug-in block is fixedly connected to the top end of the output rod of the cylinder.

[0009] Preferably, a bolt for limiting position is provided on the plug-in block, and one end of the bolt is threadedly passed through the plug-in block.

[0010] Preferably, a slide groove is provided on the bracket, a guide rod is slidably installed in the slide groove, and the top end of the guide rod is fixedly connected to the bottom end of the mounting plate.

[0011] Preferably, a counterweight seat is fixedly mounted on the bottom of the bracket, and a reinforcing rib is fixedly mounted on the counterweight seat.

[0012] Compared with the related art, the adjustable steel galvanized hanger provided by the utility model has the following beneficial effects:

[0013] By using a stable bracket as the basic structure, the stability and safety of the entire hanger during the galvanizing process are ensured, shaking or tilting is avoided, and a solid foundation is provided for operation; the uniformity and quality of galvanizing are improved, and the liftable design of the mounting plate, combined with the precise control of the cylinder, enables the steel parts to be accurately immersed in the zinc pool, improving the uniformity and quality of galvanizing, while avoiding the problem of zinc liquid splashing; the introduction of the driving mechanism, especially the coordinated work of the motor, coupling and shaft, realizes the automatic rotation of the mounting plate, greatly reduces the labor intensity of the operator, and improves the automation and efficiency of the galvanizing operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of an adjustable steel galvanized hanger provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a structural schematic diagram of the installation disk in the utility model.

[0018] Figure numerals: 1. bracket; 2. mounting plate; 3. cylinder; 4. mounting plate; 5. connecting rod; 6. assembly frame; 7. lifting rope; 8. lifting hook; 9. steel body; 10. motor; 11. coupling; 12. rotating shaft; 13. supporting rod; 14. ball bearing; 15. sleeve block; 16. plug-in block; 17. bolt; 18. guide rod; 19. galvanizing pool; 20. cooling pool. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides an adjustable steel galvanized hanger, such as Figure 1-4 As shown, the adjustable steel galvanizing hanger includes: a bracket 1, on which a liftable mounting plate 2 is arranged; a cylinder 3 for regulating the lifting and lowering of the mounting plate 2, and the cylinder 3 is fixedly mounted on the bracket 1; a rotatable mounting plate 4, the mounting plate 4 is arranged above the mounting plate 2, and a plurality of connecting rods 5 are symmetrically fixedly mounted on the bottom of the mounting plate 4, and an assembly frame 6 is fixedly mounted on the bottom end of the connecting rod 5, and a plurality of lifting ropes 7 are fixedly mounted on the assembly frame 6; a plurality of hooks 8, and a plurality of the hooks 8 are respectively fixedly mounted on the bottom ends of the corresponding lifting ropes 7, and the hooks 8 are used to lift the steel body 9 to be galvanized; a driving mechanism for regulating the rotation of the mounting plate 4, and the driving mechanism is arranged on the mounting plate 2.

[0022] It should be noted that in the traditional galvanizing process, small steel parts often need to be lifted and immersed in the zinc pool by manual operation. This process involves multiple steps, such as using tools to grab the steel parts, moving them above the zinc pool, slowly immersing them in the zinc pool, adjusting the position of the steel parts, etc. This operation method is cumbersome and time-consuming, and is extremely inefficient for factories that require a large amount of galvanizing. Although small steel parts are not large in size, they are often numerous, and each steel part also has a certain weight. Operators need to lift and move these steel parts frequently, which will put a great burden on their hands, arms and backs. Long-term operation is not only easy to cause fatigue, but also may cause work-related accidents, such as muscle strains and sprains. During the manual lifting process, steel parts are prone to shaking or tilting, especially when approaching the zinc pool. This shaking or tilting may cause zinc liquid to splash, posing a risk of scalding to operators. In addition, if the operation is improper, the steel parts may fall directly into the zinc pool, causing huge noise and vibration, which may scare and hurt the operators. In summary, in the traditional galvanizing process, there are many inconveniences and safety hazards in manually lifting small steel parts into the zinc pool. In order to improve the efficiency and quality of galvanizing and reduce the labor intensity and safety risks of operators, it is necessary to develop a new type of galvanizing equipment, such as an adjustable steel galvanizing hanger, to replace the traditional manual operation method.

[0023] In this embodiment, bracket 1: bracket 1 is the basic structure of the entire hanger, which firmly supports the entire device to ensure that there will be no shaking or tilting during the galvanizing process, thereby ensuring the safety and stability of the operation; liftable mounting plate 2: mounting plate 2 can be lifted and lowered by cylinder 3, so that the depth of the hoisted steel body 9 can be accurately controlled to be immersed in the zinc pool. This liftable design greatly improves the uniformity and quality of galvanizing; cylinder 3: cylinder 3 is fixed on bracket 1 as a driving source to adjust the lifting and lowering of mounting plate 2. By accurately controlling the expansion and contraction of cylinder 3, the speed of immersion of steel parts in the zinc pool can be accurately controlled, avoiding problems such as splashing of zinc liquid due to excessive speed; rotatable mounting plate 4 can be rotated and adjusted to facilitate subsequent cooling of the galvanized steel body 9, and connecting rod 5 and assembly frame 6 are used to connect mounting plate 4 with lifting rope 7 to form a stable lifting structure. This design allows the ropes 7 to be evenly distributed, thereby ensuring the stability and safety of the steel parts during the lifting process; ropes 7 and hooks 8: The ropes 7 are fixed to the assembly frame 6 and connected to the main body 9 of the steel part to be galvanized through the hooks 8. The combination of ropes 7 and hooks 8 can firmly fix the steel parts to prevent them from falling off or shaking during the galvanizing process; driving mechanism: The driving mechanism is arranged on the mounting plate 2 to adjust the rotation of the mounting plate 4. Driven by the driving mechanism, the mounting plate 4 can be automatically rotated, thereby further improving the automation and efficiency of the galvanizing operation; the adjustable steel galvanizing hanger can realize the automatic lifting and immersion of small steel parts in the zinc pool, which greatly reduces the labor intensity of the operator and improves the efficiency of the galvanizing process.

[0024] In a further preferred embodiment of the utility model, the driving mechanism includes: a motor 10 fixed on the top of the mounting plate 2; a coupling 11 fixed on the output shaft of the motor 10 for transmission; a rotating shaft 12 fixedly mounted on the coupling 11, and the rotating shaft 12 is fixedly connected to the mounting plate 4.

[0025] In this embodiment, the adjustable steel galvanizing hanger further improves the automation and efficiency of the galvanizing operation by introducing a driving mechanism. The following is a detailed explanation of the use of each component of the driving mechanism and its beneficial effects: the motor 10 is fixed on the top of the mounting plate 2 as the main power source of the driving mechanism. By controlling the rotation of the stepper motor 10, the rotation regulation of the mounting plate 4 can be achieved. The selection of the motor 10 usually takes into account its power, speed and stability to ensure that it can meet various requirements in the galvanizing process; the coupling 11 is fixed on the output shaft of the motor 10, and its main function is to transmit the power of the motor 10. The coupling 11 can ensure a stable connection between the motor 10 and the rotating shaft 12, while allowing a certain degree of axial, radial and angular deviation to protect the motor and the rotating shaft 12 from damage; the rotating shaft 12 is fixedly mounted on the coupling 11 and fixedly connected to the mounting plate 4. When the motor 10 rotates, the coupling 11 transmits power to the rotating shaft 12, thereby driving the mounting plate 4 to rotate. This design enables the rotation of the mounting plate 4 to be precisely controlled. In the subsequent galvanizing and cooling processes, compared with the traditional manual operation, the automatic rotation control greatly reduces the labor intensity of the operator and improves the work efficiency. At the same time, due to the reduction of human interference, the stability and consistency of the galvanizing process are also improved.

[0026] In a further preferred embodiment of the utility model, a support rod 13 is symmetrically fixedly installed on the bottom of the mounting plate 4, and a ball 14 is embedded in the bottom end of the support rod 13. An annular groove is opened on the top of the mounting plate 2, and the annular groove is adapted to the ball 14.

[0027] In this embodiment, the design of the adjustable galvanized steel hanger introduces another innovation: by installing a combination of support rods 13 and balls 14, and an annular groove on the top of the mounting plate 2, the rotation stability and smoothness of the mounting plate 4 are further enhanced. The following is a detailed explanation of the use of these newly added components and their beneficial effects: the support rods 13 are symmetrically fixedly installed at the bottom of the mounting plate 4. These support rods 13 not only provide additional support for the mounting plate 4, making it more stable, but also play a guiding role when the mounting plate 4 rotates; the balls 14 are embedded at the bottom of the support rods 13. The balls 14 have the characteristics of small rolling friction and flexible movement. When the mounting plate 4 rotates, the balls 14 roll in the annular groove, thereby greatly reducing the friction between the mounting plate 4 and the mounting plate 2, making the rotation of the mounting plate 4 smoother and more labor-saving; the top of the mounting plate 2 is provided with an annular groove adapted to the balls 14. This annular groove provides a motion track for the balls 14, ensuring that the balls 14 will not deviate from the track during the rotation process, thereby ensuring the stability and reliability of the rotation of the mounting plate 4.

[0028] In a further preferred embodiment of the utility model, a sleeve block 15 is fixedly installed at the bottom of the mounting plate 2, a plug-in block 16 is arranged inside the sleeve block 15, and the bottom end of the plug-in block 16 is fixedly connected to the top end of the output rod of the cylinder 3.

[0029] In this embodiment, a combination of a sleeve block 15 and a plug-in block 16 is added to the design of the adjustable steel galvanizing hanger to enhance the connection stability and operational convenience between the mounting plate 2 and the cylinder 3. The following is a detailed explanation of the use of these newly added components and their beneficial effects: the sleeve block 15 is fixedly mounted on the bottom of the mounting plate 2. It provides a stable and strong connection point for cooperation with the plug-in block 16. The design of the sleeve block 15 should take into account its strength, durability and adaptability to the mounting plate 2 to ensure that it can withstand various forces and vibrations during the lifting and galvanizing process; the plug-in block 16 is located inside the sleeve block 15, and its bottom end is fixedly connected to the top end of the output rod of the cylinder 3. This design makes the lifting and lowering operation of the mounting plate 2 more direct and stable. The plug-in structure between the plug-in block 16 and the sleeve block 15 allows for quick and accurate connection and disassembly, improving the convenience and efficiency of operation.

[0030] In a further preferred embodiment of the present invention, a bolt 17 for limiting position is provided on the plug-in block 16 , and one end of the bolt 17 is threadedly penetrated through the plug-in block 16 .

[0031] In this embodiment, the design of the adjustable galvanized steel hanger is further optimized, which is specifically reflected in the newly added limit bolt 17 on the plug-in block 16. This design further enhances the stability and safety of the connection between the mounting plate 2 and the cylinder 3. The following is a detailed explanation of the use of the limit bolt 17 and its beneficial effects: the limit bolt 17 is arranged on the plug-in block 16, and one end thereof penetrates the plug-in block 16 through a thread. After the plug-in block 16 is inserted into the sleeve block 15 and fixedly connected to the output rod of the cylinder 3, the operator can rotate the limit bolt 17 so that its end contacts the sleeve block 15 or the mounting plate 2, thereby achieving the limit and fixation of the plug-in block 16.

[0032] In a further preferred embodiment of the utility model, a slide groove is provided on the bracket 1, a guide rod 18 is slidably installed in the slide groove, and the top end of the guide rod 18 is fixedly connected to the bottom of the mounting plate 2.

[0033] In this embodiment, in order to increase the stability and guidance of the adjustable galvanized steel hanger, a slide groove and a guide rod 18 are newly designed on the bracket 1. The following is a detailed explanation of the use of this design and its beneficial effects: a slide groove is provided on the bracket 1, and the slide groove is linear or curved, and the specific shape is designed according to actual needs. The inside of the slide groove is smooth and the size is precise to ensure that the guide rod 18 can slide smoothly therein; the guide rod 18 is slidably installed in the slide groove, and its top end is fixedly connected to the bottom of the mounting plate 2. The length and diameter of the guide rod 18 are designed according to the size of the slide groove to ensure that it fits tightly with the slide groove, while being able to withstand the weight of the mounting plate 2 and the steel parts carried thereon.

[0034] In a further preferred embodiment of the present invention, a counterweight seat is fixedly installed at the bottom of the bracket 1, and a reinforcing rib is fixedly installed on the counterweight seat.

[0035] In this embodiment, in order to increase the overall stability and load-bearing capacity of the adjustable steel galvanized hanger, a counterweight seat and reinforcing ribs are added to the bottom of the bracket 1. The following is a specific description of this design and its beneficial effects: a counterweight seat is fixedly installed at the bottom of the bracket 1. The counterweight seat is generally made of high-density, high-strength materials, such as cast iron or steel, and its weight and size are determined according to the load-bearing requirements and working environment of the bracket 1. The role of the counterweight seat is to increase the weight at the bottom and lower the center of gravity of the entire hanger, thereby improving the stability of the hanger. Reinforcing ribs are fixedly installed on the counterweight seat. Reinforcing ribs are usually made of high-strength materials, such as steel plates or profiles, and they are connected to the counterweight seat by welding or bolts. The role of the reinforcing ribs is to increase the strength and rigidity of the counterweight seat to prevent deformation or damage when bearing weight.

[0036] In summary, the adjustable steel galvanizing hanger provided by the technical solution can realize the lifting and immersion of small steel parts in the zinc pool, which greatly reduces the labor intensity of operators and improves the efficiency of galvanizing processing; the hanger can be raised and rotated to facilitate galvanizing processing and cooling treatment; it improves the efficiency and quality of galvanizing processing and reduces the labor of operators.

[0037] Compared with the related art, the stable bracket 1 is used as the basic structure to ensure the stability and safety of the entire hanger during the galvanizing process, avoid shaking or tilting, and provide a solid foundation for operation; the uniformity and quality of galvanizing are improved, and the liftable design of the mounting plate 2, combined with the precise control of the cylinder 3, enables the steel parts to be accurately immersed in the zinc pool, which improves the uniformity and quality of galvanizing and avoids the problem of zinc liquid splashing; the introduction of the driving mechanism, especially the coordinated work of the motor 10, the coupling 11 and the rotating shaft 12, realizes the automatic rotation of the mounting plate 4, greatly reduces the labor intensity of the operator, and improves the automation and efficiency of the galvanizing operation.

[0038] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0039] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0040] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. An adjustable steel galvanized hanger, characterized in that: include: A bracket, wherein a lifting and lowering mounting plate is provided on the bracket; A cylinder for regulating the lifting and lowering of the mounting plate, wherein the cylinder is fixedly mounted on the bracket; A rotatable mounting plate, the mounting plate is arranged above the mounting plate, a plurality of connecting rods are symmetrically fixedly mounted on the bottom of the mounting plate, an assembly rack is fixedly mounted on the bottom end of the connecting rod, and a plurality of hanging ropes are fixedly mounted on the assembly rack; A plurality of hooks, each of which is fixedly mounted on the bottom end of the corresponding lifting rope, and is used to lift the steel body to be galvanized; A driving mechanism for regulating the rotation of the mounting plate, wherein the driving mechanism is arranged on the mounting disk.

2. The adjustable steel galvanized hanger according to claim 1, characterized in that: The driving mechanism comprises: a motor fixed on top of the mounting plate; A coupling fixed on the output shaft of the motor for transmission; A rotating shaft is fixedly mounted on the coupling, and the rotating shaft is fixedly connected to the mounting plate.

3. The adjustable steel galvanized hanger according to claim 1, characterized in that: The bottom of the mounting plate is symmetrically fixed with support rods, the bottom ends of the support rods are inlaid with balls, and the top of the mounting plate is provided with an annular groove, which is matched with the balls.

4. The adjustable steel galvanized hanger according to claim 1, characterized in that: A sleeve block is fixedly mounted on the bottom of the mounting plate, a plug-in block is arranged inside the sleeve block, and the bottom end of the plug-in block is fixedly connected to the top end of the output rod of the cylinder.

5. The adjustable steel galvanized hanger as claimed in claim 4, characterized in that: The plug-in block is provided with a bolt for limiting position, and one end of the bolt is threadedly passed through the plug-in block.

6. The adjustable steel galvanized hanger according to claim 1, characterized in that: The bracket is provided with a slide groove, a guide rod is slidably installed in the slide groove, and the top end of the guide rod is fixedly connected to the bottom of the mounting plate.

7. The adjustable steel galvanized hanger according to claim 1, characterized in that: A counterweight seat is fixedly installed at the bottom of the bracket, and a reinforcing rib is fixedly installed on the counterweight seat.

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