Anti-deformation mechanism for spray gun of drying tower
By laying compressed air pipes and solenoid valves on the drying tower spray gun, the dust is regularly purged and removed, the problem of spray gun deformation is solved, the parallel discharge of mist and the long-term operation of the drying tower is achieved, the life of the spray gun is extended and economic costs are saved.
Patent Information
- Application Number
- CN202421438048.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing drying tower spray gun anti-deformation mechanism is prone to deform under the action of high-temperature flue gas, resulting in the sprayed mist and water not being parallel and cannot be completely evaporated and discharged, affecting the long-term operation of the drying tower.
A compressed air pipe is laid above each spray gun, opening upwards every 5cm, connecting compressed air, and installing solenoid valves in the compressed air pipe to purge regularly to remove dust from the barrel and spray head.
Effectively prevent the spray gun from deforming, ensure the horizontal discharge of the fog, completely evaporate and clean, ensure the long-term operation of the drying tower, and extend the life of the spray gun, saving economic costs.
Smart Images

Figure CN222821278U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of drying tower spray guns, in particular to an anti-deformation mechanism for drying tower spray guns. Background Art
[0002] The anti-deformation mechanism of the drying tower spray gun is a supporting structure for strengthening the protection of the drying tower spray gun. The current mainstream wastewater zero-discharge treatment methods are rotary atomization and dual-fluid atomization. The dual-fluid flue gas evaporation atomization is to establish a drying tower in which the flue gas enters from the top of the tower. The desulfurization wastewater is sprayed into the tower through a spray gun, mixed with the high-temperature flue gas, and discharged with the flue gas after evaporation. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of the anti-deformation mechanism of the drying tower spray gun.
[0003] The existing anti-deformation mechanism of the drying tower spray gun has certain drawbacks when in use. Since the flue gas contains dust, ash blocks are formed on the spray gun rod and the nozzle and concentrated above the spray gun rod and the nozzle. The spray gun is deformed under the action of high temperature. After the spray gun is deformed, the sprayed mist water is not parallel to the center of the tower, and the angle deviation causes the mist water to sweep the tower wall, resulting in incomplete evaporation and discharge. Water accumulates at the bottom of the tower, and the drying tower cannot operate for a long time, which brings certain adverse effects to the actual use process. For this reason, we propose an anti-deformation mechanism for the drying tower spray gun. Utility Model Content
[0004] Technical problem solved: In view of the deficiencies in the prior art, the utility model provides a drying tower spray gun anti-deformation mechanism. A compressed air pipe is laid above each spray gun, and holes are opened upward every 5 cm to connect compressed air. The compressed air pipeline is equipped with a solenoid valve for regular purge to prevent heavy dust accumulation on the gun barrel and nozzle, thereby preventing the spray gun from deforming, which can effectively solve the problems in the background technology.
[0005] Technical solution: To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a drying tower spray gun anti-deformation mechanism, including a drying tower, four groups of spray guns are connected to the drying tower, namely a first spray gun, a second spray gun, a third spray gun and a fourth spray gun, the first spray gun is connected to a first compressed air pipe, the second spray gun is connected to a second compressed air pipe, the third spray gun is connected to a third compressed air pipe, the fourth spray gun is connected to a fourth compressed air pipe, the first compressed air pipe, the second compressed air pipe, the third compressed air pipe and the fourth compressed air pipe are all connected to a compressed air stabilizer, and the first compressed air pipe, the second compressed air pipe, the third compressed air pipe and the fourth compressed air pipe are all provided with solenoid valves.
[0006] Preferably, the bottom of the drying tower is connected to a silo pump, the silo pump is connected to an electrostatic precipitator hopper, the top of the drying tower is connected to an air preheater, and the air preheater is connected to an electrostatic precipitator.
[0007] Preferably, the first spray gun, the second spray gun, the third spray gun and the fourth spray gun all include a spray gun tube and a spray nozzle, the spray gun tube includes an upper temperature-resistant alloy sheet, an upper metal fiber sheet, an upper ceramic sheet tube body, a lower ceramic sheet, a lower metal fiber sheet and a lower temperature-resistant alloy sheet, the upper ceramic sheet and the lower ceramic sheet are both located on the surface of the tube body, the upper metal fiber sheet is located on the surface of the upper ceramic sheet, the upper temperature-resistant alloy sheet is located on the surface of the upper metal fiber sheet, the lower metal fiber sheet is located on the surface of the lower ceramic sheet, and the lower temperature-resistant alloy sheet is located on the surface of the lower metal fiber sheet.
[0008] Preferably, the drying tower is connected to the silo pump, the silo pump is connected to the electrostatic precipitator hopper, and the drying tower is circulated and connected to the air preheater.
[0009] Preferably, the upper temperature-resistant alloy sheet, the upper metal fiber sheet, the upper ceramic sheet tube, the lower ceramic sheet, the lower metal fiber sheet and the lower temperature-resistant alloy sheet are integrally formed by die-casting.
[0010] Preferably, the drying tower is connected with the first spray gun, the second spray gun, the third spray gun and the fourth spray gun, and the compressed air regulator blows air to the first spray gun, the second spray gun, the third spray gun and the fourth spray gun respectively through the first compressed air pipe, the second compressed air pipe, the third compressed air pipe and the fourth compressed air pipe.
[0011] Beneficial effects: Compared with the prior art, the utility model provides a drying tower spray gun anti-deformation mechanism, which has the following beneficial effects: the drying tower spray gun anti-deformation mechanism, a compressed air pipe is laid above each spray gun, and a hole is opened upward every 5 cm to connect compressed air. The compressed air pipeline is equipped with a solenoid valve for regular purge to prevent heavy dust accumulation on the barrel and the nozzle, so as not to cause the spray gun to deform. Adding a spray gun deformation prevention mechanism ensures that the drying tower can operate for a long time, and also increases the life of the spray gun. A single spray gun is an imported equipment costing 100,000 yuan. A drying tower uses four spray guns, which directly saves 400,000 yuan per year. At the same time, it ensures the long-term operation of the drying tower, the desulfurization wastewater is consumed in time, and the zero discharge of wastewater is guaranteed. The environmental protection value is immeasurable. The entire drying tower spray gun anti-deformation mechanism has a simple structure and is easy to operate. The effect of use is better than that of the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model is a schematic diagram of the overall structure of a drying tower spray gun anti-deformation mechanism.
[0013] Figure 2 The utility model is a structural schematic diagram of four groups of spray guns in a drying tower spray gun anti-deformation mechanism.
[0014] Figure 3 The utility model is a structural schematic diagram of a spray gun main body in an anti-deformation mechanism of a drying tower spray gun.
[0015] Figure 4 The utility model is a structural schematic diagram of a spray gun tube in an anti-deformation mechanism of a drying tower spray gun.
[0016] In the figure: 1, drying tower; 2, fourth compressed air pipe; 3, fourth spray gun; 4, third compressed air pipe; 5, second compressed air pipe; 6, compressed air stabilizer; 7, solenoid valve; 8, first compressed air pipe; 9, third spray gun; 10, first spray gun; 11, second spray gun; 12, air preheater; 13, electrostatic precipitator; 14, ash hopper for electrostatic precipitator; 15, warehouse pump; 16, spray gun pipe; 17, spray nozzle; 18, upper layer of heat-resistant alloy sheet; 19, upper layer of metal fiber sheet; 20, upper layer of ceramic sheet; 21, pipe body; 22, lower layer of ceramic sheet; 23, lower layer of metal fiber sheet; 24, lower layer of heat-resistant alloy sheet. DETAILED DESCRIPTION
[0017] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are part of the embodiments of the utility model, rather than all of the embodiments, and are only used to illustrate the utility model, and should not be considered as limiting the scope of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the utility model. If the specific conditions are not specified in the embodiments, they are carried out according to conventional conditions or conditions recommended by the manufacturer. If the manufacturer is not specified for the reagents or instruments used, they are all conventional products that can be purchased commercially.
[0018] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0020] like Figure 1-4 As shown, a drying tower spray gun anti-deformation mechanism comprises a drying tower 1, and the drying tower 1 is connected with four groups of spray guns, namely a first spray gun 10, a second spray gun 11, a third spray gun 9 and a fourth spray gun 3, the first spray gun 10 is connected with a first compressed air pipe 8, the second spray gun 11 is connected with a second compressed air pipe 5, the third spray gun 9 is connected with a third compressed air pipe 4, and the fourth spray gun 3 is connected with a fourth compressed air pipe 2, the first compressed air pipe 8, the second compressed air pipe 5, the third compressed air pipe 4 and the fourth compressed air pipe 2 are all connected with a compressed air stabilizer 6, and the first compressed air pipe 8, the second compressed air pipe 5, the third compressed air pipe 4 and the fourth compressed air pipe 2 are all provided with an electromagnetic valve 7, a compressed air pipe is laid above each spray gun, a hole is opened upward every 5 cm, and compressed air is connected, and the compressed air pipeline is equipped with an electromagnetic valve for regular purge to prevent heavy dust accumulation on the gun barrel and the nozzle, thereby not causing deformation of the spray gun.
[0021] Furthermore, the bottom of the drying tower 1 is connected to a silo pump 15 , which is connected to a silo precipitator hopper 14 ; the top of the drying tower 1 is connected to an air preheater 12 , which is connected to an electrostatic precipitator 13 .
[0022] Furthermore, the first spray gun 10, the second spray gun 11, the third spray gun 9 and the fourth spray gun 3 all include a spray gun tube 16 and a nozzle 17. The spray gun tube 16 includes an upper heat-resistant alloy sheet 18, an upper metal fiber sheet 19, an upper ceramic sheet 20, a tube body 21, a lower ceramic sheet 22, a lower metal fiber sheet 23 and a lower heat-resistant alloy sheet 24. The upper ceramic sheet 20 and the lower ceramic sheet 22 are both located on the surface of the tube body 21, the upper metal fiber sheet 19 is located on the surface of the upper ceramic sheet 20, the upper heat-resistant alloy sheet 18 is located on the surface of the upper metal fiber sheet 19, the lower metal fiber sheet 23 is located on the surface of the lower ceramic sheet 22, and the lower heat-resistant alloy sheet 24 is located on the surface of the lower metal fiber sheet 23.
[0023] Furthermore, the drying tower 1 is connected to the silo pump 15 , the silo pump 15 is connected to the electrostatic precipitator hopper 14 , and the drying tower 1 is circulated and connected to the air preheater 12 .
[0024] Furthermore, the upper temperature-resistant alloy sheet 18 , the upper metal fiber sheet 19 , the upper ceramic sheet 20 tube body 21 , the lower ceramic sheet 22 , the lower metal fiber sheet 23 and the lower temperature-resistant alloy sheet 24 are integrally formed by die-casting.
[0025] Furthermore, the drying tower 1 is connected with the first spray gun 10, the second spray gun 11, the third spray gun 9 and the fourth spray gun 3, and the compressed air stabilizer 6 blows air to the first spray gun 10, the second spray gun 11, the third spray gun 9 and the fourth spray gun 3 through the first compressed air pipe 8, the second compressed air pipe 5, the third compressed air pipe 4 and the fourth compressed air pipe 2 respectively.
[0026] Working principle: The utility model comprises a drying tower 1, a fourth compressed air pipe 2, a fourth spray gun 3, a third compressed air pipe 4, a second compressed air pipe 5, a compressed air stabilizer 6, a solenoid valve 7, a first compressed air pipe 8, a third spray gun 9, a first spray gun 10, a second spray gun 11, an air preheater 12, an electrostatic precipitator 13, a hopper for removing electrostatic precipitators 14, a warehouse pump 15, a spray gun pipe 16, a nozzle 17, an upper temperature-resistant alloy sheet 18, an upper metal fiber sheet 19, an upper ceramic sheet 20, a pipe body 21, a lower ceramic sheet 22, a lower metal fiber sheet 23 and a lower temperature-resistant alloy sheet 24. A mechanism for preventing the spray gun from deforming is added to ensure that the drying tower can operate for a long time and also increase the life of the spray gun. A single spray gun is imported equipment with a cost of RMB 100,000. A drying tower uses four spray guns, which directly saves RMB 400,000 per year. At the same time, the long-term operation of the drying tower is guaranteed, the desulfurization wastewater is consumed in time, and zero wastewater discharge is guaranteed. The environmental protection value is immeasurable. A compressed air pipe is laid above each spray gun, and a hole is opened upward every 5 cm to connect the compressed air. The compressed air pipeline is equipped with a solenoid valve for regular blowing to prevent heavy dust accumulation on the barrel and nozzle, which will not cause deformation of the spray gun.
[0027] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A drying tower spray gun anti-deformation mechanism, comprising a drying tower (1), characterized in that: The drying tower (1) is connected to four groups of spray guns, namely a first spray gun (10), a second spray gun (11), a third spray gun (9) and a fourth spray gun (3); the first spray gun (10) is connected to a first compressed air pipe (8); the second spray gun (11) is connected to a second compressed air pipe (5); the third spray gun (9) is connected to a third compressed air pipe (4); the fourth spray gun (3) is connected to a fourth compressed air pipe (2); the first compressed air pipe (8), the second compressed air pipe (5), the third compressed air pipe (4) and the fourth compressed air pipe (2) are all connected to a compressed air regulator (6); and the first compressed air pipe (8), the second compressed air pipe (5), the third compressed air pipe (4) and the fourth compressed air pipe (2) are all provided with a solenoid valve (7).
2. The anti-deformation mechanism of a drying tower spray gun according to claim 1, characterized in that: The bottom of the drying tower (1) is connected to a silo pump (15), the silo pump (15) is connected to an electrostatic precipitator hopper (14), the top of the drying tower (1) is connected to an air preheater (12), and the air preheater (12) is connected to an electrostatic precipitator (13).
3. The anti-deformation mechanism of a drying tower spray gun according to claim 1, characterized in that: The first spray gun (10), the second spray gun (11), the third spray gun (9) and the fourth spray gun (3) all comprise a spray gun tube (16) and a spray head (17); the spray gun tube (16) comprises an upper heat-resistant alloy sheet (18), an upper metal fiber sheet (19), an upper ceramic sheet (20), a tube body (21), a lower ceramic sheet (22), a lower metal fiber sheet (23) and a lower heat-resistant alloy sheet (24); the upper ceramic sheet (20) and the lower ceramic sheet (22) are both located on the surface of the tube body (21); the upper metal fiber sheet (19) is located on the surface of the upper ceramic sheet (20); the upper heat-resistant alloy sheet (18) is located on the surface of the upper metal fiber sheet (19); the lower metal fiber sheet (23) is located on the surface of the lower ceramic sheet (22); and the lower heat-resistant alloy sheet (24) is located on the surface of the lower metal fiber sheet (23).
4. The anti-deformation mechanism of a drying tower spray gun according to claim 2, characterized in that: The drying tower (1) is connected to the silo pump (15), the silo pump (15) is connected to the electrostatic precipitator hopper (14), and the drying tower (1) is circulated and connected to the air preheater (12).
5. The anti-deformation mechanism of a drying tower spray gun according to claim 3, characterized in that: The upper temperature-resistant alloy sheet (18), the upper metal fiber sheet (19), the upper ceramic sheet (20), the tube body (21), the lower ceramic sheet (22), the lower metal fiber sheet (23) and the lower temperature-resistant alloy sheet (24) are integrally formed by die-casting.
6. The anti-deformation mechanism of a drying tower spray gun according to claim 1, characterized in that: The drying tower (1) is connected to the first spray gun (10), the second spray gun (11), the third spray gun (9) and the fourth spray gun (3); the compressed air regulator (6) blows air to the first spray gun (10), the second spray gun (11), the third spray gun (9) and the fourth spray gun (3) through the first compressed air pipe (8), the second compressed air pipe (5), the third compressed air pipe (4) and the fourth compressed air pipe (2), respectively.