Multi-layer integrated belt type deep dehydration equipment

By designing a multi-layer integrated belt-type deep dewatering equipment, and using multi-layer filter cloth and crushing components to perform multiple extrusion and crushing treatment on the sludge, the problem of poor dehydration effect of existing equipment is solved, and lower sludge moisture content and higher equipment practicality are achieved.

CN222821416UActive Publication Date: 2025-05-02SHANGHAI SHENYAO ENVIRONMENTAL PROTECTION ENG
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Patent Information

Application Number
CN202421657405.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-02
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing sludge dewatering equipment is poor in dehydration of the sludge during use, resulting in high moisture content in the sludge and requires multiple operations to obtain sludge with low moisture content. It is troublesome to operate and reduces the practicality of the equipment.

Method used

A multi-layer integrated belt-type deep dewatering equipment is designed. By setting up a dewatering structure and crushing components, using an up-down stacking design, the sludge is extruded and crushed multiple times by using multi-layer filter cloth and crushing rollers to improve the dewatering effect.

Benefits of technology

It achieves a lower moisture content of the sludge, improves the practicality and use effect of the equipment, reduces the number of operations, and improves the dehydration efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides multi-layer integrated belt type deep dehydration equipment, and relates to the technical field of sludge dehydration. The multi-layer integrated belt type deep dehydration equipment comprises a first machine body and a second machine body, feeding openings are fixedly formed in the top of the first machine body and the top of the second machine body, a discharging opening is fixedly formed in one side of the second machine body, and a material conveying frame is fixedly installed between the first machine body and the second machine body; the inner side of the first machine body and the inner side of the second machine body are each provided with a dewatering structure, and each dewatering structure comprises two first material distribution shafts and two second material distribution shafts. According to the multi-layer integrated belt type deep dewatering equipment, by arranging the dewatering structure, sludge is subjected to first-step extrusion dewatering through first upper filter cloth and first lower filter cloth in the using process, then sludge is subjected to second-step extrusion dewatering through second upper filter cloth and second lower filter cloth, and therefore the sludge is crushed and extruded multiple times; the water content is lower, and the practicability of the equipment is effectively improved.
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Description

Technical Field

[0001] The utility model relates to a dewatering device, in particular to a multi-layer integrated belt-type deep dewatering device, belonging to the technical field of sludge dewatering. Background Art

[0002] Sludge dehydration refers to the process of removing part of the moisture from sludge containing a large amount of water and reducing its humidity, thereby reducing its volume and weight for subsequent processing and disposal. Existing sludge is usually dehydrated using a high-pressure belt machine, which can evenly distribute the pre-treated sludge on the filter belt, and then apply high pressure to the filter belt to squeeze the water out of the sludge to achieve the dehydration effect.

[0003] While the existing sludge dewatering equipment can perform extrusion dehydration treatment on the sludge during use, the dehydration effect of the sludge is not very good, resulting in a high water content in the sludge. Multiple dehydration operations are required to obtain sludge with a low water content, which is troublesome to operate and reduces the practicality of the equipment. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The purpose of the utility model is to provide a multi-layer integrated belt deep dehydration equipment in order to solve the above-mentioned problem, so as to solve the problem that the dehydration effect of the sludge in the prior art is not very good during use, resulting in the sludge containing a high amount of water, and multiple dehydration operations are required to obtain sludge with a low water content, which is troublesome to operate and reduces the practicability of the equipment.

[0006] (II) Technical solution

[0007] The utility model is implemented through the following technical scheme: a multi-layer integrated belt-type deep dehydration equipment, including a first body and a second body, the top of the first body and the second body are fixedly installed with a feed port, one side of the second body is fixedly installed with a discharge port, a material transport rack is fixedly installed between the first body and the second body, the inner sides of the first body and the second body are both provided with a dehydration structure, the dehydration structure includes two first cloth shafts and two second cloth shafts, the two first cloth shafts are rotatably installed on the inner side of the first body, a plurality of first upper filter cloth driving rollers are rotatably installed on the inner side of the first body, and a number of first upper filter cloth driving rollers are sleeved with a No. 1 upper filter cloth on the outer side. The design of the present application adopts an up and down stacking design, which occupies a small area.

[0008] Preferably, a plurality of first lower filter cloth driving rollers are rotatably mounted on the inner side of the first machine body, a No. 1 lower filter cloth is sleeved on the outer side of the plurality of first lower filter cloth driving rollers, and a first upper filter cloth cleaning block and a first lower filter cloth cleaning block are fixedly mounted on the inner side of the first machine body near the top and the bottom respectively.

[0009] Preferably, two of the second cloth shafts are rotatably mounted on the inner side of the second machine body, a plurality of second upper filter cloth driving rollers are rotatably mounted on the inner side of the second machine body, and a number of second upper filter cloth driving rollers are sleeved with a second upper filter cloth on the outer side.

[0010] Preferably, a plurality of second lower filter cloth drive rollers are rotatably installed on the inner side of the second body, and a No. 2 lower filter cloth is sleeved on the outer side of the plurality of second lower filter cloth drive rollers, and a second upper filter cloth cleaning block and a second lower filter cloth cleaning block are fixedly installed on the inner side of the second body near the top and the bottom respectively, and the radius of the first upper filter cloth drive roller and the first lower filter cloth drive roller are larger than the radius of the second upper filter cloth drive roller and the second lower filter cloth drive roller, so that the sludge is subjected to greater pressure when passing through the internal dehydration, and the dehydration effect of the sludge is stronger.

[0011] Preferably, a crushing assembly is arranged on the inner side of one of the feed ports, and the crushing assembly comprises two crushing rollers, and the two crushing rollers are rotatably mounted on the inner side of one of the feed ports, and the two crushing rollers are designed to be staggered.

[0012] Preferably, one end of each of the two crushing rollers passes through the second body and is fixedly mounted with a No. 1 gear, and the two No. 1 gears are meshed with each other.

[0013] Preferably, an L-shaped frame is fixedly mounted on one side of the second body, a driving motor is fixedly mounted on one side of the L-shaped frame, and an output end of the driving motor passes through the L-shaped frame and is fixedly connected to one of the first gears.

[0014] The utility model provides a multi-layer integrated belt-type deep dehydration device, which has the following beneficial effects:

[0015] 1. The multi-layer integrated belt deep dehydration equipment is provided with a dehydration structure. During use, the sludge is squeezed and dehydrated in the first step through the No. 1 upper filter cloth and the No. 1 lower filter cloth, and then the sludge is squeezed and dehydrated in the second step through the No. 2 upper filter cloth and the No. 2 lower filter cloth, so that the sludge is crushed and squeezed multiple times, so that its water content is lower, which effectively improves the practicability of the equipment.

[0016] 2. The multi-layer integrated belt deep dehydration equipment drives one of the No. 1 gears to rotate through a driving motor, so that the other No. 1 gear meshes and rotates, thereby driving the two crushing rollers to rotate in opposite directions. When the sludge in the first body that has undergone the first step of dehydration slides off the material transport rack, the two crushing rollers can effectively crush the sludge and disperse the sludge from the state of being squeezed into blocks, thereby ensuring the dehydration effect of the sludge in the second body and improving the use effect of the equipment.

[0017] 3. The multi-layer integrated belt deep dehydration equipment has an integrated design, small footprint and strong adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a cross-sectional view of the overall structure of the utility model;

[0020] Figure 3 It is a schematic diagram of the crushing component of the utility model.

[0021]

Main component symbol description

[0022] 1. First machine body; 2. Second machine body; 3. Feed inlet; 4. Discharge outlet; 5. Material transport rack; 6. First cloth shaft; 7. First upper filter cloth drive roller; 8. No. 1 upper filter cloth; 9. First lower filter cloth drive roller; 10. No. 1 lower filter cloth; 11. First upper filter cloth cleaning block; 12. First lower filter cloth cleaning block; 13. Second cloth shaft; 14. Second upper filter cloth drive roller; 15. No. 2 upper filter cloth; 16. Second lower filter cloth drive roller; 17. No. 2 lower filter cloth; 18. Second upper filter cloth cleaning block; 19. Second lower filter cloth cleaning block; 20. Crushing roller; 21. No. 1 gear; 22. L-shaped rack; 23. Driving motor. DETAILED DESCRIPTION

[0023] The embodiment of the utility model provides a multi-layer integrated belt-type deep dehydration device.

[0024] See also Figure 1 , Figure 2 and Figure 3, including a first body 1 and a second body 2, a feed port 3 is fixedly installed on the top of the first body 1 and the second body 2, a discharge port 4 is fixedly installed on one side of the second body 2, a material transport rack 5 is fixedly installed between the first body 1 and the second body 2, a dehydration structure is arranged on the inner side of the first body 1 and the second body 2, and the dehydration structure includes two first cloth shafts 6 and two second cloth shafts 13, the two first cloth shafts 6 are rotatably installed on the inner side of the first body 1, a plurality of first upper filter cloth driving rollers 7 are rotatably installed on the inner side of the first body 1, and a number of upper filter cloth 8 is sleeved on the outer side of the plurality of first upper filter cloth driving rollers 7.

[0025] In this embodiment, a plurality of first lower filter cloth driving rollers 9 are rotatably installed on the inner side of the first body 1, a number of lower filter cloth 10 is sleeved on the outer side of the plurality of first lower filter cloth driving rollers 9, and a first upper filter cloth cleaning block 11 and a first lower filter cloth cleaning block 12 are fixedly installed on the inner side of the first body 1 near the top and the bottom, respectively.

[0026] In this embodiment, two second cloth shafts 13 are rotatably mounted on the inner side of the second body 2, and a plurality of second upper filter cloth driving rollers 14 are rotatably mounted on the inner side of the second body 2. The outer sides of the plurality of second upper filter cloth driving rollers 14 are sleeved with a second upper filter cloth 15.

[0027] In this embodiment, a plurality of second lower filter cloth drive rollers 16 are rotatably installed on the inner side of the second body 2, a second lower filter cloth 17 is sleeved on the outer side of the plurality of second lower filter cloth drive rollers 16, and a second upper filter cloth cleaning block 18 and a second lower filter cloth cleaning block 19 are fixedly installed on the inner side of the second body 2 near the top and the bottom, respectively.

[0028] In this embodiment, a crushing assembly is disposed inside one of the feed ports 3 , and the crushing assembly includes two crushing rollers 20 , and the two crushing rollers 20 are rotatably mounted inside one of the feed ports 3 .

[0029] In this embodiment, one end of each of the two crushing rollers 20 passes through the second body 2 and is fixedly mounted with a first gear 21 , and the two first gears 21 are meshed with each other.

[0030] In this embodiment, an L-shaped frame 22 is fixedly installed on one side of the second body 2 , a driving motor 23 is fixedly installed on one side of the L-shaped frame 22 , and an output end of the driving motor 23 passes through the L-shaped frame 22 and is fixedly connected to one of the first gears 21 .

[0031] It should be noted that the utility model is a multi-layer integrated belt-type deep dehydration equipment. When in use, the sludge is poured in from the feed port 3 at the top of the first body 1. The poured sludge is squeezed and dehydrated in the first step by the effect of the two first cloth shafts 6. Then the sludge falls on the top of the No. 1 lower filter cloth 10. At this time, the first upper filter cloth driving roller 7 and the first lower filter cloth driving roller 9 will respectively drive the No. 1 upper filter cloth 8 and the No. 1 lower filter cloth 10 to move. The No. 1 lower filter cloth 10 The sludge will be transported. When it is transported between the No. 1 upper filter cloth 8 and the No. 1 lower filter cloth 10, the No. 1 upper filter cloth 8 and the No. 1 lower filter cloth 10 will squeeze and transport the sludge between the two, so as to dehydrate it. When it is transported to one side of the first body 1, the sludge will fall onto the material transport rack 5, and then slide into the feed port 3 at the top of the second body 2, and then be squeezed and dehydrated by the two second cloth shafts 13, and then fall to the top of the No. 2 lower filter cloth 17, and the No. 2 upper filter cloth 1 5 and the second lower filter cloth 17 will be moved by the second upper filter cloth driving roller 14 and the second lower filter cloth driving roller 16 respectively, and the second lower filter cloth driving roller 16 will transport the sludge. When transported to between the second upper filter cloth 15 and the second lower filter cloth 17, the second upper filter cloth 15 and the second lower filter cloth 17 will squeeze and transport the sludge between the two. When the sludge is transported to one side of the second body 2, it will fall out from the discharge port 4 to obtain the dehydrated sludge. Then, as the first upper filter cloth driving roller 7 and the first lower filter cloth driving roller 9 drive the No. 1 upper filter cloth 8 and the No. 1 lower filter cloth 10 to move, they will be cleaned by friction with the first upper filter cloth cleaning block 11 and the first lower filter cloth cleaning block 12 respectively. The No. 2 upper filter cloth 15 and the No. 2 lower filter cloth 17 will be moved by the second upper filter cloth driving roller 14 and the second lower filter cloth driving roller 16 respectively to rub with the second upper filter cloth cleaning block 18 and the second lower filter cloth cleaning block 19, thereby cleaning them;

[0032] During the sludge dehydration process, the drive motor 23 is started. The model of the drive motor 23 is not described in detail and is subject to the adapted equipment. The drive motor 23 will drive one of the No. 1 gears 21 to rotate, causing the other No. 1 gear 21 to mesh and rotate, thereby driving the two crushing rollers 20 to rotate in opposite directions. When the sludge that has undergone the first step of dehydration in the first body 1 slides off the transport rack 5, the two crushing rollers 20 can effectively crush the sludge and disperse the sludge from the state of being squeezed into blocks, thereby ensuring the dehydration effect of the sludge in the second body 2 and improving the use effect of the equipment.

[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A multi-layer integrated belt-type deep dehydration device, comprising a first body (1) and a second body (2), characterized in that: A feed port (3) is fixedly mounted on the top of each of the first machine body (1) and the second machine body (2); a discharge port (4) is fixedly mounted on one side of the second machine body (2); a material transport rack (5) is fixedly mounted between the first machine body (1) and the second machine body (2); a dewatering structure is arranged on the inner side of each of the first machine body (1) and the second machine body (2); the dewatering structure comprises two first material distribution shafts (6) and two second material distribution shafts (13); the two first material distribution shafts (6) are rotatably mounted on the inner side of the first machine body (1); a plurality of first upper filter cloth drive rollers (7) are rotatably mounted on the inner side of the first machine body (1); and a number of upper filter cloths (8) are sleeved on the outer sides of the plurality of first upper filter cloth drive rollers (7).

2. The multi-layer integrated belt deep dehydration equipment according to claim 1, characterized in that: A plurality of first lower filter cloth driving rollers (9) are rotatably mounted on the inner side of the first machine body (1), a number one lower filter cloth (10) is sleeved on the outer side of the plurality of first lower filter cloth driving rollers (9), and a first upper filter cloth cleaning block (11) and a first lower filter cloth cleaning block (12) are fixedly mounted on the inner side of the first machine body (1) near the top and the bottom, respectively.

3. The multi-layer integrated belt deep dehydration equipment according to claim 1, characterized in that: The two second cloth shafts (13) are rotatably mounted on the inner side of the second machine body (2), a plurality of second upper filter cloth drive rollers (14) are rotatably mounted on the inner side of the second machine body (2), and a number of second upper filter cloth (15) is sleeved on the outer side of the plurality of second upper filter cloth drive rollers (14).

4. The multi-layer integrated belt-type deep dehydration equipment according to claim 1, characterized in that: A plurality of second lower filter cloth driving rollers (16) are rotatably mounted on the inner side of the second machine body (2), a second lower filter cloth (17) is sleeved on the outer side of the plurality of second lower filter cloth driving rollers (16), and a second upper filter cloth cleaning block (18) and a second lower filter cloth cleaning block (19) are fixedly mounted on the inner side of the second machine body (2) near the top and the bottom, respectively.

5. The multi-layer integrated belt-type deep dehydration equipment according to claim 1, characterized in that: A crushing assembly is arranged on the inner side of one of the feed ports (3), and the crushing assembly comprises two crushing rollers (20). The two crushing rollers (20) are rotatably mounted on the inner side of one of the feed ports (3).

6. The multi-layer integrated belt-type deep dehydration equipment according to claim 5, characterized in that: One end of each of the two crushing rollers (20) passes through the second machine body (2) and is fixedly mounted with a first gear (21), and the two first gears (21) are meshed with each other.

7. The multi-layer integrated belt-type deep dehydration equipment according to claim 6, characterized in that: An L-shaped frame (22) is fixedly mounted on one side of the second body (2), a driving motor (23) is fixedly mounted on one side of the L-shaped frame (22), and an output end of the driving motor (23) passes through the L-shaped frame (22) and is fixedly connected to one of the first gears (21).