Healthy low-oil sauce fermentation device

By using switching components and barrier components in the fermentation device, the problems of insufficient sealing and sampling difficulties are solved, and the sealing and breathable states are quickly switched, which improves the sealing and detection convenience, and ensures the quality and safety of the sauce.

CN222821535UActive Publication Date: 2025-05-02SHANDONG MATERIAL CENTURY FOOD TECH CO LTD
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Patent Information

Application Number
CN202421213425.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-05-02
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing fermentation devices are insufficient during sealing and fermenting, and are not easy to sample sauces during the fermentation process, which affects the quality and safety of sauces.

Method used

A healthy, oil-less sauce fermentation device is designed, using switching components and barrier components. By switching components, the breathable effect of the top cover is quickly controlled, and the barrier components improve sealing and ensure the sealing and breathability of the fermentation environment.

Benefits of technology

It realizes rapid switching of sealing and breathable states during the fermentation process, improves sealing, facilitates sampling and detection of sauces, and ensures the quality and safety of sauces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a healthy less-oil type sauce fermentation device, which relates to the technical field of food processing, and comprises a fermentation barrel and a top cover, the top cover is arranged at the top of the fermentation barrel, a sealing block is fixedly arranged at the bottom of the top cover, the sealing block is clamped in the top of the fermentation barrel, and a barrier component is arranged in the top of the fermentation barrel. The blocking assembly comprises a sealing air bag ring, a positioning ring body and an inflating head, a containing ring groove is formed in the inner wall of the fermentation barrel, a positioning ring groove is formed in the inner wall of the containing ring groove, the positioning ring body is bonded in the positioning ring groove, and the sealing air bag ring is bonded in the positioning ring body and clamped in the containing ring groove; the ventilation effect of the top cover can be rapidly controlled through the switching assembly according to production requirements, the top cover can be adjusted to be in a sealed state when sealed fermentation needs to be carried out, the top cover can be adjusted to be in a ventilation state when aerobic fermentation is carried out, and the sealing performance can be greatly improved through the blocking assembly in the sealed fermentation state; therefore, a good sealing effect can be ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of food processing, in particular to a fermentation device, and relates to a healthy and low-oil sauce fermentation device. Background Art

[0002] Sauce is a paste-like condiment made from beans, wheat flour, fruit, meat, fish, shrimp and other foods as the main raw materials. Sauce is generally made by fermenting the raw materials. The sealed environment and the unsealed environment during fermentation will result in obvious differences in the final sauce. Sealed fermentation can maintain the humidity inside the ingredients so that they will not lose water and taste during the fermentation process. It can also effectively prevent the invasion of bacteria and other harmful organisms to ensure the quality and safety of the ingredients. Since there is no oxygen circulation in the container, microorganisms can reproduce faster and the fermentation speed will be faster. Unsealed fermentation allows the free circulation of air, so that the ingredients can receive more oxygen and taste more natural. In addition, the bacteria in the air can naturally and quickly convert the ingredients into sour, spicy and other condiments, increasing the taste and flavor of the ingredients. Now that people pay more attention to healthy eating, it is necessary to test the oil content of the sauce.

[0003] The utility model with application number CN201721297504.X discloses a fermentation device, including an end cover, a temperature measuring component, a tank body, a vibrating component, a filter screen, a switch valve and at least two rollers. The end cover is detachably mounted on the tank body, the temperature measuring component is fixed to the end cover to detect the internal temperature of the tank body, the vibrating component is fixed to the tank body to mix the internal materials evenly, the tank body is provided with a receiving cavity, the filter screen is received in the receiving cavity, the filter screen is fixed to the bottom of the tank body, the switch valve is connected to the receiving cavity, and at least two rollers are fixed to the tank body.

[0004] When the above technical solution is in use and needs to be sealed for fermentation, the sealing is mainly completed by the fit between the end cover and the tank body, so the sealing performance needs to be improved, and it is not easy to sample the sauce during the fermentation process. Sampling requires removing the end cover, which will destroy the sealing performance. Therefore, the utility model provides a healthy and low-oil sauce fermentation device to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a healthy and low-oil sauce fermentation device, which has the advantages that the ventilation effect of the top cover can be quickly controlled according to production needs by switching components, and can be adjusted to a sealed state when sealed fermentation is required, and can be adjusted to a breathable state when aerobic fermentation is carried out, and in the sealed fermentation state, the sealing performance can be greatly improved by the barrier component, thereby ensuring a good sealing effect.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A healthy and low-oil sauce fermentation device comprises a fermentation barrel and a top cover, wherein the top cover is arranged on the top of the fermentation barrel, a sealing block is fixedly installed on the bottom of the top cover, the sealing block is clamped inside the top of the fermentation barrel, a barrier component is arranged inside the top of the fermentation barrel, the barrier component comprises a sealing airbag ring, a positioning ring body and an air pumping head, an inner wall of the fermentation barrel is provided with an accommodating ring groove, an inner wall of the accommodating ring groove is provided with a positioning ring groove, the positioning ring body is bonded to the positioning ring groove, the sealing airbag ring is bonded to the positioning ring body and clamped in the accommodating ring groove, a control block is installed on one side of the fermentation barrel, a mounting groove is provided in the control block, one end of the air pumping head is installed on one side of the sealing airbag ring and the other end is installed in the mounting groove.

[0008] By adopting the above technical solution, the barrier component can ensure good sealing inside the fermentation barrel when the sauce needs to be fermented in a sealed environment.

[0009] The utility model is further configured as follows: a switching assembly is arranged inside the top cover and the sealing block, and the switching assembly comprises an adjusting head, a mounting rod and a control disk.

[0010] By adopting the above technical solution, the ventilation effect of the top cover can be quickly controlled according to production needs by switching components. It can be adjusted to a sealed state when sealed fermentation is required, and can be adjusted to a breathable state when aerobic fermentation is performed.

[0011] The utility model is further configured as follows: the mounting rod is mounted at the center of the top cover and the sealing block through a rotating shaft, and the regulating head is mounted on the top of the mounting rod and is arranged on the top of the top cover.

[0012] The utility model is further configured as follows: a receiving groove is provided at the bottom of the sealing block, and the control disk is clamped in the receiving groove and installed at the bottom of the installation rod.

[0013] By adopting the above technical solution, raising the adjustment head can facilitate the use position of the control disc.

[0014] The utility model is further configured as follows: a ventilation hole is provided between the accommodating groove and the upper top of the top cover, a control hole is provided on the control panel, and the control hole corresponds to the ventilation hole.

[0015] By adopting the above technical solution, the ventilation conditions in the fermentation barrel can be conveniently controlled through the air holes and the control holes.

[0016] The utility model is further configured as follows: a placement ring groove is opened in the sealing block, and the placement ring groove is filled with thermal insulation cotton.

[0017] By adopting the above technical solution, the thermal insulation effect can be improved through the thermal insulation cotton without affecting the air permeability.

[0018] The utility model is further configured as follows: an external detection port is provided on the control block, an internal detection port is provided on one side of the inner wall of the fermentation barrel, and the internal detection port is communicated with the external detection port.

[0019] By adopting the above technical solution, the internal environment of the fermentation barrel can be easily detected and sampling can be facilitated by using the external detection port and the internal detection port.

[0020] The utility model is further configured as follows: an opening and closing control component is arranged in the control block, and the opening and closing control component includes a sealing plate and a control cylinder, the control cylinder is fixedly mounted on one side of the control block, an expansion groove is opened on one side of the inner wall of the external detection port, the sealing plate is clamped in the expansion groove and installed at one end of the control cylinder.

[0021] By adopting the above technical solution, the sealing condition of the external detection port can be conveniently controlled through the opening and closing control component.

[0022] In summary, the beneficial technical effects of the utility model are:

[0023] 1. The utility model can quickly control the ventilation effect of the top cover according to production needs by switching components. It can be adjusted to a sealed state when sealed fermentation is required, and can be adjusted to a breathable state when aerobic fermentation is performed. In addition, the sealing performance can be greatly improved by the barrier component in the sealed fermentation state, thereby ensuring a good sealing effect.

[0024] 2. The utility model can conveniently detect the environment inside the fermentation barrel through the external detection port and the internal detection port, and conveniently take out a small amount of sauce for oil content and other tests, which is convenient for sampling and testing and flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0026] Figure 1 It is a three-dimensional diagram of the utility model;

[0027] Figure 2 It is a cross-sectional view of the utility model;

[0028] Figure 3 It is a three-dimensional diagram of the barrier component of the utility model;

[0029] Figure 4 This is a bottom view of the top cover of the utility model;

[0030] Figure 5 This is an exploded view of the top cover of the utility model;

[0031] Figure 6 It is a cross-sectional view of the control block of the utility model;

[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0033] 1. Fermentation barrel; 2. Top cover; 3. Sealing block; 4. Barrier component; 401. Sealing airbag ring; 402. Positioning ring body; 403. Inflating head; 5. Accommodating ring groove; 6. Positioning ring groove; 7. Control block; 8. Switching component; 801. Adjusting head; 802. Mounting rod; 803. Control panel; 9. Air vent; 10. Control hole; 11. Placement ring groove; 12. Insulation cotton; 13. External detection port; 14. Internal detection port; 15. Opening and closing control component; 1501. Sealing sheet; 1502. Control cylinder. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Reference Figure 1-Figure 6 , a healthy and low-oil sauce fermentation device disclosed by the utility model comprises a fermentation barrel 1 and a top cover 2, the top cover 2 is arranged on the top of the fermentation barrel 1, a sealing block 3 is fixedly installed at the bottom of the top cover 2, the sealing block 3 is clamped inside the top of the fermentation barrel 1, and a barrier component 4 is arranged inside the top of the fermentation barrel 1, the barrier component 4 comprises a sealing airbag ring 401, a positioning ring body 402 and an air pumping head 403, an inner wall of the fermentation barrel 1 is provided with an accommodating ring groove 5, an inner wall of the accommodating ring groove 5 is provided with a positioning ring groove 6, the positioning ring body 402 is bonded in the positioning ring groove 6, the sealing airbag ring 401 is bonded in the positioning ring body 402 and is clamped in the accommodating ring groove 5, a control block 7 is installed on one side of the fermentation barrel 1, a mounting groove is opened in the control block 7, one end of the air pumping head 403 is installed on one side of the sealing airbag ring 401 and the other end is installed in the mounting groove, and the barrier component 4 can ensure good sealing in the fermentation barrel 1 when the sauce needs to be fermented in a sealed environment.

[0036] In the specific implementation, such as Figure 5As shown, a switching assembly 8 is provided in the top cover 2 and the sealing block 3, and the switching assembly 8 includes an adjusting head 801, a mounting rod 802 and a control disk 803. The mounting rod 802 is installed at the center position of the top cover 2 and the sealing block 3 through a rotating shaft, the adjusting head 801 is installed on the top of the mounting rod 802 and is arranged on the top of the top cover 2, a receiving groove is provided at the bottom of the sealing block 3, the control disk 803 is clamped in the receiving groove and is installed at the bottom of the mounting rod 802, an air hole 9 is provided between the receiving groove and the upper top of the top cover 2, a control hole 10 is provided on the control disk 803, and the control hole 10 corresponds to the air hole 9, a placing ring groove 11 is provided in the sealing block 3, and the placing ring groove 11 is filled with heat preservation cotton 12. Through the switching assembly 8, the ventilation effect of the top cover 2 can be quickly controlled according to production needs, and it can be adjusted to a sealed state when sealed fermentation is required, and it can be adjusted to a breathable state when aerobic fermentation is performed.

[0037] In the present embodiment, when aerobic fermentation is required, the position of the control disk 803 is adjusted by adjusting the head 801 to rotate the control hole 10 and the air hole 9 on the sealing block 3 and the top cover 2 to align. At this time, air can enter and exit the fermentation barrel 1 through the air hole 9 and the control hole 10, so aerobic fermentation can be carried out. When sealed fermentation is required, the position of the control disk 803 is adjusted by adjusting the head 801 to rotate the control hole 10 and the air hole 9 on the sealing block 3 and the top cover 2 to align. At this time, outside air cannot pass through the air hole 9 and the control hole 10 into the fermentation barrel 1. Then, an air pump or an air injection device is connected to the air pump head 403 and air is injected therein. Therefore, the sealing airbag ring 401 can expand and wrap the sealing block 3 from all directions, thereby ensuring good sealing between the sealing block 3 and the fermentation barrel 1, thereby creating a sealed environment and facilitating sealed fermentation.

[0038] As a technical optimization solution of the utility model, Figure 2 and Figure 6 As shown, an external detection port 13 is provided on the control block 7, an internal detection port 14 is provided on one side of the inner wall of the fermentation barrel 1, the internal detection port 14 is communicated with the external detection port 13, an opening and closing control component 15 is provided in the control block 7, the opening and closing control component 15 includes a sealing sheet 1501 and a control cylinder 1502, the control cylinder is fixedly installed on one side of the control block 7, an expansion groove is provided on one side of the inner wall of the external detection port 13, the sealing sheet 1501 is clamped in the expansion groove and installed on one end of the control cylinder 1502.

[0039] In this embodiment, the external detection port 13 and the internal detection port 14 can be used to conveniently detect the internal environment of the fermentation barrel 1, and to conveniently take out a small amount of sauce for oil content and other tests. When the fermentation barrel 1 is in normal use, Figure 6As shown, the sealing sheet 1501 is stuck in the external detection port 13, so it can prevent the gas from circulating inside and outside the fermentation barrel 1. When detection is required, the control cylinder 1502 is connected to the external power supply and the control cylinder 1502 is controlled to retract, so that the control cylinder 1502 can pull the sealing sheet 1501 into the expansion groove. Then the external detection port 13 is in an open state, so the detection probe of the temperature and humidity detector can be used to extend into the fermentation barrel 1, or a negative pressure suction device can be used to extract part of the sauce for oil content and other tests.

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A healthy and low-oil sauce fermentation device, comprising a fermentation barrel (1) and a top cover (2), characterized in that: The top cover (2) is arranged on the top of the fermentation barrel (1), a sealing block (3) is fixedly installed on the bottom of the top cover (2), the sealing block (3) is clamped inside the top of the fermentation barrel (1), a barrier component (4) is arranged inside the top of the fermentation barrel (1), the barrier component (4) includes a sealing airbag ring (401), a positioning ring body (402) and an air pump (403), and a containing ring groove (5) is opened inside the inner wall of the fermentation barrel (1), and the containing ring groove (5) ) is provided with a positioning ring groove (6) on the inner wall thereof, the positioning ring body (402) is bonded in the positioning ring groove (6), the sealing airbag ring (401) is bonded in the positioning ring body (402) and is clamped in the accommodating ring groove (5), a control block (7) is installed on one side of the fermentation barrel (1), a mounting groove is provided in the control block (7), one end of the pumping head (403) is installed on one side of the sealing airbag ring (401) and the other end is installed in the mounting groove.

2. A healthy and low-oil sauce fermentation device according to claim 1, characterized in that: A switching assembly (8) is arranged inside the top cover (2) and the sealing block (3), and the switching assembly (8) comprises an adjusting head (801), a mounting rod (802) and a control panel (803).

3. A healthy and low-oil sauce fermentation device according to claim 2, characterized in that: The mounting rod (802) is mounted at the center of the top cover (2) and the sealing block (3) via a rotating shaft, and the adjusting head (801) is mounted on the top of the mounting rod (802) and is arranged on the top of the top cover (2).

4. A healthy and low-oil sauce fermentation device according to claim 3, characterized in that: A receiving groove is provided at the bottom of the sealing block (3), and the control panel (803) is clamped in the receiving groove and installed at the bottom of the installation rod (802).

5. A healthy and low-oil sauce fermentation device according to claim 4, characterized in that: A vent hole (9) is provided between the receiving groove and the upper top of the top cover (2), and a control hole (10) is provided on the control panel (803), and the control hole (10) corresponds to the vent hole (9).

6. A healthy and low-oil sauce fermentation device according to claim 4, characterized in that: The sealing block (3) is provided with a placement annular groove (11), and the placement annular groove (11) is filled with thermal insulation cotton (12).

7. The healthy and low-oil sauce fermentation device according to claim 1, characterized in that: The control block (7) is provided with an external detection port (13), and an internal detection port (14) is provided on one side of the inner wall of the fermentation barrel (1), wherein the internal detection port (14) is in communication with the external detection port (13).

8. The healthy and low-oil sauce fermentation device according to claim 7, characterized in that: An opening and closing control component (15) is arranged in the control block (7), and the opening and closing control component (15) comprises a sealing sheet (1501) and a control cylinder (1502), wherein the control cylinder is fixedly mounted on one side of the control block (7), and an expansion groove is arranged on one side of the inner wall of the external detection port (13), and the sealing sheet (1501) is clamped in the expansion groove and mounted on one end of the control cylinder (1502).

Citation Information

Patent Citations

  • Fermentation apparatus

    CN208755101U