Fine feather separator for down feather processing
By using an ion generator to neutralize the electrostatic and atomizer in the fine hair separation machine for down processing, the fiber attraction problem caused by static electricity is solved, and the separation efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421825996.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing fine hair splitter for down processing is used to attract and form clumps due to electrostatic phenomena in the drying environment, which hinders the effective separation of fibers, reduces work efficiency and affects product quality.
By installing an ion generator in the fine hair splitter, positive and negative ions are generated and blown to neutralize the static electricity to the surface wall of the raw hair, and at the same time, using atomizer to humidify the raw hair to avoid static electricity generation.
Effectively neutralize static electricity, improve the separation efficiency of raw hair, improve the quality of the final product, and avoid blockage of hair dispenser and increase maintenance costs.
Smart Images

Figure CN222821735U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of down processing, in particular to a fine hair sorting machine for down processing. Background Art
[0002] The fine hair sorting machine is a kind of equipment specially used for down processing. Its main function is to finely separate the collected feathers and down to improve the quality and value of down products. In the down industry, the quality of down is usually determined by factors such as filling power (i.e. the fluffiness of the down), cleanliness, and down cluster ratio. The fine hair sorting machine can effectively separate down clusters, down fibers, hair pieces and other impurities through precise screening and separation technology, thereby improving the filling power and cleanliness of the down and ensuring the high quality of the final product. The multi-chamber hair sorting machine is suitable for pre-sorting and selection processes. It can separate down clusters and hair pieces in down. It has multiple processing chambers and can perform multi-stage separation. It is suitable for fine down separation needs.
[0003] However, the existing fine hair sorting machines for down processing have single functionality. When raw wool is put into the sorting machine, static electricity will be generated due to the friction between the fibers. This static electricity will cause the fibers to attract each other and form clumps, thereby hindering the effective separation of the fibers. The static electricity phenomenon is particularly obvious in a dry environment. Due to the lack of water as a conductor, static electricity is more likely to accumulate, which in turn reduces the working efficiency of the fine hair sorting machine, affects the quality of the final product, and may clog the sorting machine, increasing maintenance costs and downtime. Therefore, it is necessary to propose a new type of fine hair sorting machine for down processing. Utility Model Content
[0004] The utility model aims to solve the problem that static electricity may cause raw wool to attract each other and form clumps, thereby hindering the effective separation of raw wool, reducing the working efficiency of a fine wool sorting machine, affecting the quality of the final product, and even clogging the wool sorting machine, and proposes a fine wool sorting machine for down processing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fine hair sorting machine for down processing, comprising a working box, a feed port is fastenedly connected to one side of the surface wall of the working box, a bellows is fastenedly connected to one side of the top wall of the working box, a filter plate is fastenedly connected to one side of the inner wall of the bellows, an ion generator is installed on one side of the inner wall of the bellows, a needle holder is electrically connected to one side of the surface wall of the ion generator, two fans are installed on one side of the inner wall of the bellows, a water tank is installed on one side of the surface wall of the working box, a water pump is installed on one side of the inner wall of the water tank, and a water supply pipe is installed on one side of the surface wall of the water pump.
[0006] Preferably, two atomizers are installed on one side of the surface wall of the water supply pipe, and the surface walls of the two atomizers are rotatably connected to two rotating shafts.
[0007] Preferably, a first motor is installed on one side of the surface wall of the two atomizers, and a motor box is fastened to one side of the surface wall of the working box.
[0008] Preferably, two second motors are installed on one side of the inner wall of the motor box, and a breaking plate is installed at the output ends of the two second motors.
[0009] Preferably, an electric push rod is installed on one side of the surface wall of the working box, and a scraper is installed on the output end of the electric push rod.
[0010] Preferably, a feeding pipe is installed on one side of the surface wall of the working box, and a duct fan is installed on one side of the surface wall of the feeding pipe.
[0011] Preferably, a multi-chamber wool sorting machine is installed on one side of the surface wall of the feeding pipe.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, by starting the ion generator, positive and negative ions are generated under the action of the needle holder, and two fans are started. Under the action of the two fans, the positive and negative ions are blown toward the surface of the raw wool to neutralize the static electricity. At the same time, the sprayer is started to wet the raw wool under the action of the sprayer to avoid the subsequent generation of static electricity, thereby improving the working efficiency of the fine wool sorting machine, improving the quality of the final product, avoiding the risk of clogging the wool sorting machine, and reducing the maintenance cost of the wool sorting machine.
[0014] 2. In the utility model, the second motor drives the breaking plate to rotate, and the two breaking plates break up the clumped raw wool, thereby improving the efficiency of removing static electricity from the raw wool. The electric push rod is started, and the wet raw wool is driven to the bottom of the feeding pipe under the action of the scraper, which is convenient for transmission and processing, thereby improving the working efficiency of the fine wool sorting machine and reducing the work intensity of the users. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a fine hair separation machine for down processing;
[0016] Figure 2 The utility model provides a top-view three-dimensional structural schematic diagram of a fine hair separation machine for down processing;
[0017] Figure 3 The utility model provides a schematic diagram of the internal cross-sectional structure of a fine hair separation machine for down processing;
[0018] Figure 4The utility model provides a side view of the internal cross-sectional structure of a fine hair separation machine for down processing:
[0019] Figure 5 The utility model provides a schematic diagram of the bellows separation structure of a fine hair separation machine for down processing.
[0020] Legend: 1. Working box; 2. Feed inlet; 3. Bellows; 4. Ion generator; 5. Filter plate; 6. Needle holder; 7. Fan; 8. Water tank; 9. Water pump; 10. Water supply pipe; 11. Atomizer; 12. Rotating shaft; 13. First motor; 14. Motor box; 15. Second motor; 16. Breaking plate; 17. Electric push rod; 18. Scraper; 19. Feed pipe; 20. Pipe fan; 21. Multi-chamber hair sorting machine. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] Example 1: Figure 1-Figure 5 As shown, the utility model provides a technical solution: a fine hair sorting machine for down processing, comprising a working box 1, a feeding port 2 is fastened to one side of the surface wall of the working box 1, a bellows 3 is fastened to one side of the top wall of the working box 1, a filter plate 5 is fastened to one side of the inner wall of the bellows 3, an ion generator 4 is installed on one side of the inner wall of the bellows 3, a needle holder 6 is electrically connected to one side of the surface wall of the ion generator 4, two fans 7 are installed on one side of the inner wall of the bellows 3, a water tank 8 is installed on one side of the surface wall of the working box 1, a water pump 9 is installed on one side of the inner wall of the water tank 8, a water supply pipe 10 is installed on one side of the surface wall of the water pump 9, two atomizers 11 are installed on one side of the surface wall of the water supply pipe 10, the surface walls of the two atomizers 11 are rotatably connected to two rotating shafts 12, and the surface walls of the two atomizers 11 are installed on one side of the first motor 13.
[0024] In this embodiment, the user pours the raw wool into the working box 1 through the feed port 2, then starts the ion generator 4 installed in the wind box 3, and generates positive and negative ions under the action of the needle holder 6, and starts the two fans 7. Under the action of the fans 7, the positive and negative ions are blown toward the surface wall of the raw wool to neutralize static electricity. Then, the user adds water to the inside of the water tank 8 through the water inlet on the top of the water tank 8, starts the water pump 9, and under the action of the water delivery pipe 10, the water is delivered to the inside of the atomizer 11, and the atomizer 11 is started to spray water mist. Then, under the action of the rotating shaft 12, the user starts the two A first motor 13 is provided, and the output end of the first motor 13 drives the atomizer 11 to rotate. When the spray water pipe rotates, there will be no leakage, and the sealed connection state is always maintained. The atomizer 11 sprays water mist to humidify the raw wool, so as to avoid static electricity generated by the raw wool during the subsequent transfer process, and at the same time increase the weight of the raw wool, so as to facilitate the scraper 18 to transfer the raw wool, thereby improving the working efficiency of the fine wool sorting machine, improving the quality of the final product, avoiding the risk of clogging the wool sorting machine, reducing the maintenance cost of the wool sorting machine, and under the action of the filter plate 5, reducing the raw wool or dust from entering the interior of the bellows 3.
[0025] Example 2: Figure 1-Figure 5 As shown, a motor box 14 is fastened to one side of the surface wall of the working box 1, two second motors 15 are installed on one side of the inner wall of the motor box 14, and a breaking plate 16 is installed at the output ends of the two second motors 15, an electric push rod 17 is installed on one side of the surface wall of the working box 1, and a scraper 18 is installed at the output end of the electric push rod 17, a feeding pipe 19 is installed on one side of the surface wall of the working box 1, a duct fan 20 is installed on one side of the surface wall of the feeding pipe 19, and a multi-compartment wool sorting machine 21 is installed on one side of the surface wall of the feeding pipe 19.
[0026] In this embodiment, by starting the two second motors 15 installed inside the motor box 14, the two second motors 15 drive the breaking plate 16 to rotate, and the clumping of raw wool is broken up by the action of the two breaking plates 16, thereby improving the efficiency of static electricity removal. Then, the user starts the electric push rod 17 installed on one side of the working box 1, and the scraper 18 is driven to move under the action of the electric push rod 17. The water mist increases the weight of the raw wool, making it easier for the scraper 18 to bring the raw wool on the bottom side of the inner wall of the working box 1 to the bottom of the feeding pipe 19. Under the action of the duct fan 20, the raw wool after static electricity removal is sent into the interior of the multi-chamber wool sorting machine 21, thereby improving the work efficiency of the refined wool sorting machine and reducing the work intensity of the users.
[0027] Working principle of this embodiment: When in use, first connect the power supply, the user pours the raw wool into the interior of the working box 1 through the feed port 2, and the two second motors 15 drive the scattering plate 16 to rotate, and the clumped raw wool is scattered under the action of the two scattering plates 16. Then, start the ion generator 4 installed in the wind box 3, and under the action of the needle holder 6, generate positive and negative ions, start the two fans 7, and under the action of the fans 7, the positive and negative ions are blown to the surface wall of the raw wool to neutralize static electricity. Then, the user adds water to the interior of the water tank 8, starts the water pump 9, and under the action of the water delivery pipe 10, the positive and negative ions are blown to the surface wall of the raw wool to neutralize static electricity. , water is sent to the inside of the atomizer 11. Under the action of the rotating shaft 12, the user starts the two first motors 13. The output end of the first motor 13 drives the atomizer 11 to rotate. The atomizer 11 sprays water mist to humidify the raw wool to avoid static electricity generated by the raw wool during the subsequent transfer process. Finally, the user starts the electric push rod 17. Under the action of the electric push rod 17, the scraper 18 is driven to move, and the raw wool on the bottom side of the inner wall of the working box 1 is brought to the bottom of the feeding pipe 19. Under the action of the pipeline fan 20, the raw wool after static electricity is sent to the inside of the multi-chamber wool sorting machine 21, thereby improving the working efficiency of the fine wool sorting machine.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A fine hair separation machine for down processing, characterized in that: The invention comprises a working box (1), wherein a feed port (2) is fixedly connected to one side of the surface wall of the working box (1), a wind box (3) is fixedly connected to one side of the top wall of the working box (1), a filter plate (5) is fixedly connected to one side of the inner wall of the wind box (3), an ion generator (4) is installed on one side of the inner wall of the wind box (3), a needle holder (6) is electrically connected to one side of the surface wall of the ion generator (4), two fans (7) are installed on one side of the inner wall of the wind box (3), a water tank (8) is installed on one side of the surface wall of the working box (1), a water pump (9) is installed on one side of the inner wall of the water tank (8), and a water supply pipe (10) is installed on one side of the surface wall of the water pump (9).
2. The fine hair separation machine for down processing according to claim 1, characterized in that: Two atomizers (11) are installed on one side of the surface wall of the water supply pipe (10), and the surface walls of the two atomizers (11) are rotatably connected to two rotating shafts (12).
3. The fine hair separation machine for down processing according to claim 2 is characterized in that: A first motor (13) is installed on one side of the surface wall of the two atomizers (11), and a motor box (14) is fastened to one side of the surface wall of the working box (1).
4. The fine hair separation machine for down processing according to claim 3 is characterized in that: Two second motors (15) are installed on one side of the inner wall of the motor box (14), and a breaking plate (16) is installed at the output ends of the two second motors (15).
5. The fine hair separation machine for down processing according to claim 4, characterized in that: An electric push rod (17) is installed on one side of the surface wall of the working box (1), and a scraper (18) is installed on the output end of the electric push rod (17).
6. The fine hair separation machine for down processing according to claim 5, characterized in that: A feeding pipe (19) is installed on one side of the surface wall of the working box (1), and a duct fan (20) is installed on one side of the surface wall of the feeding pipe (19).
7. The fine hair separation machine for down processing according to claim 6, characterized in that: A multi-chamber wool sorting machine (21) is installed on one side of the surface wall of the feeding pipe (19).