Setting machine
By introducing a leveling device into the setting machine, the problem of wrinkles and unevenness that are prone to heating of the fabrics of the traditional setting machine is solved, and the smoothing treatment of the fabric is achieved, which improves the setting efficiency and quality.
Patent Information
- Application Number
- CN202421589681.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-06
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-06
AI Technical Summary
Traditional shaping machines are prone to wrinkles and unevenness before the fabric is heated and set, resulting in uneven shaping quality and affecting the appearance and performance of the product.
A shaping machine is designed with a leveling device that flattens the fabric through input components and multiple rotating rollers to ensure the flatness of the fabric before heating the molding.
Through the use of the leveling device, the wrinkles and unevenness of the fabric during the setting process are effectively prevented, the setting efficiency and quality are improved, and the appearance and performance of the product are ensured.
Smart Images

Figure CN222821900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, and more specifically, to a shaping machine. Background Art
[0002] In the textile printing and dyeing industry, the shaping machine is the key equipment for shaping fabrics. With the continuous development of textile technology, the requirements for fabric shaping effect are also increasing.
[0003] Traditional shaping machines have some shortcomings during operation: First, before the fabric is transported to the shaping area for heating and shaping, it is often prone to wrinkles and unevenness due to operations such as winding and handling. This will lead to uneven quality of the fabric after shaping, affecting the appearance and performance of the product. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a shaping machine, which achieves the technical purpose of improving the shaping efficiency of the fabric by adopting a flattening device to flatten the fabric before heating and shaping it.
[0005] The above technical purpose of the utility model is achieved through the following technical scheme: the shaping machine body includes a machine body, a flattening device, a heating component and a cooling component, the flattening device, the heating component and the cooling component are arranged in the machine body in sequence, the flattening device includes an input component and a rotating roller, the rotating roller is provided with multiple, the multiple rotating rollers are arranged in two rows from top to bottom, and the input component can transfer the fabric between the multiple rotating rollers.
[0006] The utility model is further configured as follows: the input component includes a transmission belt, a connecting rod and a rotating wheel, two rotating wheels are provided, a fixing rod is provided between each rotating wheel and the connecting rod, one end of the fixing rod is fixedly connected to the rotating wheel, and the other end is connected to the connecting rod through a clamp, the middle part of the connecting rod protrudes to one side, a plurality of first screw holes are opened on the connecting rod, a second screw hole is opened on the upper surface of the clamp, fixing frames are provided at both ends of the transmission belt, and the fixing frames are hinged to the connecting rod.
[0007] The utility model is further configured as follows: a heat-insulating cavity is provided on the machine body, a switch door is provided on one side of the heat-insulating cavity, an input port and an output port are respectively provided on both sides of the heat-insulating cavity, an insulation layer is attached to the inner wall of the heat-insulating cavity, the heating component is arranged in the heat-insulating cavity, and two first transmission rollers are provided above the heating component.
[0008] The utility model is further configured as follows: the heating component includes a heating plate and a heating wire group, the heating plate is arranged below the input port, a heating cavity is provided on the heating plate, the heating wire group is evenly arranged in the heating cavity, the heating wire group includes a first heating wire group and a second heating wire group, the first heating wire group is arranged in the middle of the second heating wire group.
[0009] The utility model is further configured as follows: the cooling assembly comprises a fan and a second transmission roller, the second transmission roller is arranged above the fan, and an air inlet is opened below the fan.
[0010] The utility model is further configured as follows: a motor box is provided on one side of the air inlet, and the motor box is used to provide power.
[0011] The utility model is further configured as follows: a plurality of protrusions are evenly distributed on the rotating wheel, and the weight of the rotating wheel is 1000g-3000g.
[0012] The utility model is further configured as follows: a controller is provided on one side of the machine body, the controller comprises a control panel, a main control chip, and a temperature control module, and the controller is electrically connected to the leveling device, the heating component, and the cooling component respectively.
[0013] In summary, the utility model has the following beneficial effects: by arranging a flattening device, the fabric can be flattened before shaping to prevent wrinkles from causing incomplete shaping; by arranging a heating wire group that can work separately, resources will not be wasted when shaping narrow fabrics; by arranging the air inlet of the fan next to the motor box, the fan can dissipate heat from the motor box while dissipating heat from the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The main structure of the shaping machine of the utility model is shown in FIG. Figure 1 ;
[0015] Figure 2 for Figure 1 The enlarged schematic diagram at A in the middle;
[0016] Figure 3 The main structure of the shaping machine of the utility model is shown in FIG. Figure 2 ;
[0017] Figure 4 It is a cross-sectional view of the utility model.
[0018] In the figure: 1. machine body; 2. leveling device; 3. heating component; 4. cooling component; 5. input component; 6. rotating roller; 7. transmission belt; 8. connecting rod; 9. rotating wheel; 10. fixing rod; 11. clamp; 12. fixing frame; 13. input port; 14. output port; 15. first transmission roller; 16. heating plate; 17. heating wire group; 18. fan; 19. second transmission roller; 20. air inlet; 21. motor box; 22. controller. DETAILED DESCRIPTION
[0019] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.
[0020] The utility model provides a shaping machine, such as Figure 1 , 2 As shown in Figure 4, the shaping machine body includes a body 1, a flattening device 2, a heating component 3 and a cooling component 4. The flattening device 2, the heating component 3 and the cooling component 4 are arranged in the body 1 in sequence. The fabric is first flattened by the flattening device 2, and then electrically heated for shaping. Finally, the cooling component 4 cools the fabric and sends it out. The flattening device 2 includes an input component 5 and a rotating roller 6. There are multiple rotating rollers 6. The multiple rotating rollers 6 are symmetrically arranged on the right side of the input component 5. The input component 5 can flatten the fabric and pass it between the multiple rotating rollers 6. The input component 5 includes a conveyor belt 7, a connecting rod 8 and a rotating wheel 9. There are two rotating wheels 9. A fixing rod 10 is arranged between the rotating wheel 9 and the connecting rod 8. One end of the fixing rod 10 is fixedly connected to the rotating wheel 9, and the other end is connected to the connecting rod 8 through a clamp 11. A plurality of first screw holes are opened on the connecting rod 8, and a second screw hole is opened on the upper surface of the clamp 11. The second screw hole has the same specification as the first screw hole, so people can adjust the fabric according to the width of the fabric. The distance between the two wheels 9 is set by using a clamp 11, and a bolt is passed through the first screw hole and the second screw hole to connect and tighten the clamp 11 to the connecting rod 8. Since the middle of the connecting rod 8 protrudes to one side, the two fixing rods 10 are expanded outward in an eight-shaped shape, so the wheel 9 is inclined outwardly toward the conveyor belt 7. When in use, the two ends of the fabric are first pressed by the wheel 9. The weight of the wheel 9 is 1000g-3000g, which is enough to press the fabric and prevent it from loosening. Since the wheel 9 is inclined to both sides along the conveying direction of the conveyor belt 7, and a plurality of protrusions are evenly arranged on the wheel 9, when the conveyor belt 7 is running, the fabric will be stretched toward both ends, so that the wrinkles of the fabric can be unfolded, and then the wrinkles are further flattened between the plurality of rotating rollers 6, so that when heating and shaping, the fabric will not produce uneven heating caused by wrinkles. Fixed frames 12 are provided at both ends of the conveyor belt 7, and the fixed frames 12 are hinged to the connecting rod 8. When people use it, they can lift the connecting rod 8 and the wheel 9 and then press them onto the fabric.
[0021] like Figure 1 , Figure 4As shown, a heat-insulating cavity is provided on the machine body 1, and an input port 13 and an output port 14 are respectively provided on both sides of the heat-insulating cavity. An insulation layer is pasted on the inner wall of the heat-insulating cavity, and the insulation layer is made of ceramic fiber wool. The ceramic fiber wool has excellent high temperature resistance and can withstand high temperature environment. At the same time, it has good insulation effect and high chemical stability. The insulation layer can prevent heat from radiating outward and wasting resources, and protect people from accidentally touching the machine body 1 and being burned. The heating component 3 is arranged in the heat-insulating cavity, and two first transmission rollers 15 are arranged above the heating component 3. The two first transmission rollers 15 can The fabric is transferred out from the output port 14, the heating component 3 includes a heating plate 16 and a heating wire group 17, the heating plate 16 is arranged below the input port 13, a heating cavity is provided on the heating plate 16, the heating wire group 17 is evenly arranged in the heating cavity, the heating wire group 17 includes a first heating wire group and a second heating wire group, the first heating wire group is arranged in the middle of the second heating wire group, the first heating wire group and the second heating wire group are controlled and started separately, when the fabric to be shaped is narrow, people can turn on only the first heating wire group through the controller 22 to prevent waste of resources.
[0022] like Figure 1 , 3 As shown in Figure 4, the cooling component 4 includes a fan 18 and a second transmission roller 19. The second transmission roller 19 is arranged obliquely above the fan 18. When the fabric passes through, the heat can be blown away by the fan 18. An air inlet 20 is provided below the fan 18. A motor box 21 is provided on one side of the air inlet 20. The motor box 21 is used to provide power. The air inlet 20 is opened next to the motor box 21 to accelerate the air flow rate near the motor box 21, so that the fan 18 can dissipate heat for the motor box 21 at the same time. A controller 22 arranged on one side of the body 1 is electrically connected to the conveyor belt 7, the rotating roller 6, the heating component 3 and the cooling component 4. The controller 22 includes a control panel, a main control chip, and a temperature control module, so as to control the operation of the shaping machine. A switch door is provided next to the insulation cavity, so that people can open the insulation cavity to lay the fabric.
[0023] Working principle: First, according to the width of the fabric, the distance between the two wheels 9 is adjusted by the clamp 11, and then the bolt is passed through the first screw hole and the second screw hole to tighten the connection between the clamp 11 and the connecting rod 8, and the fabric is laid under the wheel 9, and then the conveyor belt 7 and the rotating roller 6 are started, and the fabric is passed from the input port 13 into the heat-insulating cavity, and the switch door is opened, and the fabric is wound around the two first transmission rollers 15, and then the fabric is placed on the second transmission roller 19 through the output port 14, and the switch door is closed, and then the heating component 3 and the cooling component 4 are started, and the fabric is first spread out by the flattening device 2, and then heated and shaped by the electric heating wire group 17, and finally the fan 18 accelerates its cooling, and the steps are simple and the structure is simple.
[0024] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A shaping machine, comprising a shaping machine body, characterized in that: The shaping machine body comprises a machine body (1), a flattening device (2), a heating component (3) and a cooling component (4); the flattening device (2), the heating component (3) and the cooling component (4) are arranged in sequence in the machine body (1); the flattening device (2) comprises an input component (5) and a rotating roller (6); a plurality of the rotating rollers (6) are provided, and the plurality of rotating rollers (6) are arranged in two rows from top to bottom; the input component (5) can transfer fabrics into between the plurality of rotating rollers (6).
2. A shaping machine according to claim 1, characterized in that: The input component (5) comprises a transmission belt (7), a connecting rod (8) and a rotating wheel (9). Two rotating wheels (9) are provided. A fixing rod (10) is provided between each rotating wheel (9) and the connecting rod (8). One end of the fixing rod (10) is fixedly connected to the rotating wheel (9), and the other end is connected to the connecting rod (8) through a clamp (11). The middle part of the connecting rod (8) protrudes to one side. A plurality of first screw holes are provided on the connecting rod (8). A second screw hole is provided on the upper surface of the clamp (11). Fixed frames (12) are provided at both ends of the transmission belt (7). The fixed frames (12) are hinged to the connecting rod (8).
3. A shaping machine according to claim 1, characterized in that: The machine body (1) is provided with a heat-insulating cavity, one side of the heat-insulating cavity is provided with a switch door, two sides of the heat-insulating cavity are provided with an input port (13) and an output port (14), the inner wall of the heat-insulating cavity is covered with a heat-insulating layer, the heating component (3) is arranged in the heat-insulating cavity, and two first transmission rollers (15) are provided above the heating component (3).
4. A shaping machine according to claim 3, characterized in that: The heating assembly (3) comprises a heating plate (16) and a heating wire group (17); the heating plate (16) is arranged below the input port (13); a heating cavity is provided on the heating plate (16); the heating wire group (17) is evenly arranged in the heating cavity; the heating wire group (17) comprises a first heating wire group and a second heating wire group; the first heating wire group is arranged in the middle of the second heating wire group.
5. A shaping machine according to claim 1, characterized in that: The cooling assembly (4) comprises a fan (18) and a second transmission roller (19), wherein the second transmission roller (19) is arranged above the fan (18), and an air inlet (20) is provided below the fan (18).
6. A shaping machine according to claim 5, characterized in that A motor box (21) is provided on one side of the air inlet (20), and the motor box (21) is used to provide power.
7. A shaping machine according to claim 2, characterized in that: The rotating wheel (9) is evenly provided with a plurality of protrusions, and the weight of the rotating wheel (9) is 1000g-3000g.
8. A shaping machine according to claim 1, characterized in that A controller (22) is provided on one side of the machine body (1), and the controller (22) comprises a control panel, a main control chip, and a temperature control module. The controller (22) is electrically connected to the leveling device (2), the heating component (3), and the cooling component (4), respectively.