Modularized quick-release intercepting pipe
By designing a modular quick-disassembly interceptor pipe, the problem of easy adhesion of sticky materials is solved, and production and maintenance costs are reduced, thus achieving efficient disassembly and assembly of the equipment and improving reliability.
Patent Information
- Application Number
- CN202421979774.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-15
AI Technical Summary
Existing interceptor pipes are prone to stick when conveying viscous materials, resulting in the equipment being unable to be used normally. Due to the large number of non-standard parts, the production and maintenance costs are high.
A modular quick-release interceptor tube is designed, adopting a two-broken structure composed of the first and second housings, combining a standard cylinder module and a quick-release joint to facilitate disassembly and assembly and replacement of parts.
It realizes a cutoff pipe with simple structure, convenient disassembly and assembly, and low manufacturing cost, reducing maintenance costs and improving the reliability and service life of the equipment.
Smart Images

Figure CN222823909U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intercepting pipe manufacturing, in particular to a modular quick-detachable intercepting pipe. Background Art
[0002] Interceptors are widely used in liquid delivery pipelines. In some material delivery processes, interceptor tubes are used as switch valves; that is, when the pump body draws the material out of the tank, the interceptor tube is in a closed state, and when the material is pumped out, the interceptor tube is opened and the material is injected into the container from the interceptor tube.
[0003] When conveying materials with high viscosity, the materials often adhere to the intercepting pipe, causing the intercepting pipe to be unable to be used normally. Therefore, the intercepting pipe needs to be maintained regularly. Since the materials on the surface of the parts are difficult to be thoroughly cleaned, the method of directly replacing the parts is often used for maintenance. However, there are many non-standard parts in the existing intercepting pipe, which not only leads to an increase in the production cost of the existing intercepting pipe, but also requires additional configuration of corresponding parts for replacement, which increases the use and maintenance costs. Therefore, the existing intercepting pipe structure needs to be further improved. Utility Model Content
[0004] The purpose of the utility model is to make up for the above-mentioned deficiencies and disclose to the public a modular quick-detachable intercepting pipe with a simple and reasonable structure, convenient assembly and disassembly, and low manufacturing cost.
[0005] The technical solution of the utility model is achieved in this way:
[0006] A modular quick-release shut-off pipe comprises a shell module, wherein the shell module comprises a first shell and a second shell connected to each other, wherein the first shell is provided with a liquid inlet, wherein the second shell is provided with a liquid outlet, wherein the first shell is connected with an intermediate frame, wherein a standard cylinder module is installed on the intermediate frame, wherein a piston is provided in the standard cylinder module, wherein one end of the piston extends into the intermediate frame and is connected to a quick-connect plug via a quick-release joint, wherein the quick-connect plug is connected to a shut-off rod, and wherein the shut-off rod is provided in an inner cavity which passes through the first shell and the second shell.
[0007] The measures to further optimize this technical solution are:
[0008] As an improvement, the piston is connected to the quick-release joint via a quick-connect nut.
[0009] As an improvement, a first flange is provided at the front end of the intermediate frame, a second flange is provided at the rear end of the first shell, and a first gasket is provided between the first flange and the second flange.
[0010] As an improvement, the first flange and the second flange are connected and fixed by a first clamp, and the first clamp is provided with a first limiting groove with a trapezoidal cross-section.
[0011] The first shell and the intermediate frame are connected and fixed by a first clamp, and the first limiting groove on the first clamp is used to increase the fitting force between the first flange and the second flange, so that the connection is more reliable.
[0012] As an improvement, a third flange is provided at the front end of the first shell, a fourth flange is provided at the rear end of the second shell, and a second gasket is provided between the third flange and the fourth flange.
[0013] As an improvement, the third flange and the fourth flange are connected and fixed by a second clamp, and the second clamp is provided with a second limiting groove with a trapezoidal cross-section.
[0014] The first shell and the second shell are connected and fixed by a second clamp, and the fitting force between the third flange and the fourth flange is increased by a second limiting groove on the second clamp, so that the connection is more reliable.
[0015] As an improvement, the intermediate frame is provided with a through slot, which facilitates the disassembly and assembly of the quick-connect nut and the quick-release joint.
[0016] As an improvement, the standard cylinder module is provided with an air inlet, and an air source quick connector is installed on the air inlet. The air source quick connector is provided to facilitate the connection of the ventilation pipe.
[0017] As an improvement, a ferrule is provided on the liquid inlet.
[0018] The advantages of the utility model compared with the prior art are:
[0019] The utility model discloses a modular quick-detachable shut-off pipe with a simple and reasonable structure. Its shell module adopts a two-piece structure consisting of a first shell and a second shell, which is convenient for installation of internal parts. In addition, the standard cylinder module adopts a standardized cylinder that can be purchased on the market, which is convenient for purchasing parts and can reduce manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0021] Figure 2 This is a three-dimensional structural diagram of the utility model after the first clamp and the second clamp are removed;
[0022] Figure 3 yes Figure 2 Enlarged view of part A in the middle;
[0023] Figure 4 It is a cross-sectional view of the utility model;
[0024] Figure 5 yes Figure 4 Enlarged view of middle part B;
[0025] Figure 6 yes Figure 4 Enlarged view of part C in the middle.
[0026] The names of the reference numerals in the accompanying drawings of the present utility model are:
[0027] The first shell 1, the liquid inlet 1a, the hoop 11, the second shell 2, the liquid outlet 2a, the intermediate frame 3, the through groove 3a, the standard cylinder module 4, the air inlet 4a, the piston 41, the air source quick connector 42, the quick-release connector 5, the quick-connect nut 51, the quick-connect plug 6, the shut-off rod 7, the first flange 81, the second flange 82, the first gasket 83, the first clamp 84, the first limiting groove 84a, the third flange 85, the fourth flange 86, the second gasket 87, the second clamp 88, and the second limiting groove 88a. DETAILED DESCRIPTION
[0028] The utility model is further described in detail below with reference to the accompanying drawings:
[0029] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be used for other implementation schemes, variations, improvements, equivalent schemes, and other technical solutions that do not deviate from the spirit and scope of the utility model.
[0030] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0031] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0032] like Figures 1 to 6As shown, a modular quick-release shut-off pipe comprises a shell module, wherein the shell module comprises a first shell 1 and a second shell 2 connected to each other, wherein the first shell 1 is provided with a liquid inlet 1a, and the second shell 2 is provided with a liquid outlet 2a, wherein the first shell 1 is connected with an intermediate frame 3, and a standard cylinder module 4 is installed on the intermediate frame 3, wherein a piston 41 is provided in the standard cylinder module 4, and one end of the piston 41 extends into the intermediate frame 3 and is connected to a quick-connect plug 6 through a quick-release joint 5, wherein the quick-connect plug 6 is connected to a shut-off rod 7, and wherein the shut-off rod 7 is provided in an inner cavity which passes through the first shell 1 and the second shell 2.
[0033] The piston 41 is connected to the quick-release connector 5 via a quick-connect nut 51 .
[0034] Since the quick-connect plug 6 and the shutoff rod 7 are relatively long, the shell module of the shutoff pipe of the present invention adopts a two-section structure consisting of a first shell 1 and a second shell 2, which greatly facilitates the connection of internal components.
[0035] The standard cylinder module 4 is a standard cylinder that can be purchased on the market, and the parts are easy to purchase and the manufacturing cost is low.
[0036] A first flange 81 is disposed at the front end of the intermediate frame 3 , a second flange 82 is disposed at the rear end of the first housing 1 , and a first gasket 83 is disposed between the first flange 81 and the second flange 82 .
[0037] The first flange 81 and the second flange 82 are connected and fixed by a first clamp 84 , and the first clamp 84 is provided with a first limiting groove 84 a with a trapezoidal cross-section.
[0038] The connection between the intermediate frame 3 and the first shell 1 is achieved through the cooperation of the first clamp 84 with the first flange 81 and the second flange 82. A first gasket 83 is arranged between the first flange 81 and the second flange 82 to ensure sealing. After the first flange 81 and the second flange 82 are matched, the first clamp 84 is wrapped around the outside. Since the first clamp 84 is provided with a first limiting groove 84a with a trapezoidal cross-section, when wrapping, the first flange 81 and the second flange 82 can be retracted inward by utilizing the inclined surface of the first limiting groove 84a, thereby improving the reliability of the connection.
[0039] A third flange 85 is disposed at the front end of the first housing 1 , a fourth flange 86 is disposed at the rear end of the second housing 2 , and a second gasket 87 is disposed between the third flange 85 and the fourth flange 86 .
[0040] The third flange 85 and the fourth flange 86 are connected and fixed by a second clamp 88 , and the second clamp 88 is provided with a second limiting groove 88 a with a trapezoidal cross section.
[0041] Similarly, the connection between the first shell 1 and the second shell 2 is achieved through the cooperation of the second clamp 88 with the third flange 85 and the fourth flange 86. A second gasket 87 is arranged between the third flange 85 and the fourth flange 86 to ensure sealing. After the third flange 85 and the fourth flange 86 are matched, the second clamp 88 is wrapped around the outside. Since the second clamp 88 is provided with a second limiting groove 88a with a trapezoidal cross-section, when wrapping, the third flange 85 and the fourth flange 86 can be retracted inward by utilizing the inclined surface of the second limiting groove 88a, thereby improving the reliability of the connection.
[0042] The intermediate frame 3 is provided with a through slot 3a, which facilitates the assembly and disassembly of the quick-connect nut 51 and the quick-disconnect connector 5.
[0043] The standard cylinder module 4 is provided with an air inlet 4a, and the air inlet 4a is provided with an air source quick connector 42. The provision of the air source quick connector 42 facilitates the connection of the ventilation pipe.
[0044] The liquid inlet 1a is provided with a ferrule 11. The provision of the ferrule 11 facilitates the connection between the pipeline and the liquid inlet 1a.
[0045] Working principle:
[0046] When the intercepting pipe is working, the vent pipe is connected to the standard cylinder module 4 through the air source quick connector 42, and the reciprocating motion of the piston 41 in the standard cylinder module 4 is realized through the air intake control. The piston 41 is connected to the intercepting rod 7 through the quick-connect nut 51, the quick-disconnect connector 5, and the quick-connect plug 6. The intercepting rod 7 is driven to reciprocate by the piston 41, thereby realizing the closing or opening of the end of the intercepting rod 7 and the liquid outlet 2a of the second shell 2. Here, the end of the intercepting rod 7 is provided with a cone surface with a cone angle (the angle between the cone surface and the horizontal plane) of 65°, and the inner wall of the liquid outlet 2a is provided with a cone surface with a cone angle (the angle between the cone surface and the horizontal plane) of 60°. In this way, the intercepting rod 7 forms a line contact with the liquid outlet 2a when it is closed, which can better play a sealing effect.
[0047] The above are only preferred embodiments of the present invention, and do not limit the implementation mode and protection scope of the present invention. Those skilled in the art should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims
1. A modular quick-release intercepting pipe, comprising a housing module, characterized in that: The housing module comprises a first shell (1) and a second shell (2) connected to each other. The first shell (1) is provided with a liquid inlet (1a), and the second shell (2) is provided with a liquid outlet (2a). The first shell (1) is connected with an intermediate frame (3), and a standard cylinder module (4) is installed on the intermediate frame (3). A piston (41) is provided in the standard cylinder module (4), and one end of the piston (41) extends into the intermediate frame (3) and is connected to a quick-connect plug (6) through a quick-release joint (5). The quick-connect plug (6) is connected to a shut-off rod (7), and the shut-off rod (7) is provided in an inner cavity that passes through the first shell (1) and the second shell (2).
2. The modular quick-release cut-off pipe according to claim 1, characterized in that: The piston (41) is connected to the quick-release joint (5) via a quick-connect nut (51).
3. The modular quick-release cut-off pipe according to claim 2, characterized in that: A first flange (81) is disposed at the front end of the intermediate frame (3), a second flange (82) is disposed at the rear end of the first shell (1), and a first gasket (83) is disposed between the first flange (81) and the second flange (82).
4. The modular quick-release cut-off pipe according to claim 3 is characterized by: The first flange (81) and the second flange (82) are connected and fixed by a first clamp (84), and the first clamp (84) is provided with a first limiting groove (84a) with a trapezoidal cross-section.
5. The modular quick-release cut-off pipe according to claim 4, characterized in that: A third flange (85) is provided at the front end of the first shell (1), a fourth flange (86) is provided at the rear end of the second shell (2), and a second gasket (87) is provided between the third flange (85) and the fourth flange (86).
6. The modular quick-release cut-off pipe according to claim 5, characterized in that: The third flange (85) and the fourth flange (86) are connected and fixed by a second clamp (88), and the second clamp (88) is provided with a second limiting groove (88a) with a trapezoidal cross-section.
7. A modular quick-release cut-off pipe according to any one of claims 1 to 6, characterized in that: The intermediate frame (3) is provided with a through groove (3a).
8. The modular quick-release cut-off pipe according to claim 7, characterized in that: The standard cylinder module (4) is provided with an air inlet (4a), and an air source quick connector (42) is installed on the air inlet (4a).
9. The modular quick-release cut-off pipe according to claim 8, characterized in that: The liquid inlet (1a) is provided with a ferrule (11).