Blowing and sucking double-effect green brick water removal system
By adopting a dual-effect circulating air system and water removal parts in the brick water removal system, the problems of large energy consumption and uneven drying in the traditional hot air drying and water removal methods are solved, and a more efficient and economical water removal effect is achieved.
Patent Information
- Application Number
- CN202421846336.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The traditional hot air drying and water removal method has the disadvantages of large energy consumption, high economic costs, high temperature control difficulty, uneven drying and high maintenance costs.
A brick water removal system with dual-effect blow-sucking effect is adopted. The system includes a blowing pipe, an air storage box, a suction pipe and a fan. The circulating air system uses the fan's output energy to make full use of the fan's output energy, and keep the gas dry through the water removal parts to reduce unnecessary energy losses.
The system can use energy more efficiently, reduce energy consumption and operating costs, solve the problems of large energy consumption and uneven drying in traditional methods, and improve water removal efficiency and system stability.
Smart Images
Figure CN222824771U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water removal, in particular to a brick blank water removal system with a double effect of blowing and suction. Background Art
[0002] After the antique brick products have gone through the process of edge grinding and grading, they need to be packed immediately. If the bricks contain water, the carton will absorb the water vapor evaporated from the surface of the product, causing the carton to soften, rot easily, and break. Therefore, before packing the products, they need to be dried in a hot air drying oven to quickly drain the water vapor.
[0003] Hot air drying of tiles requires a lot of energy to heat the air to a temperature high enough to evaporate the moisture on the tile surface. When the drying time is longer or the area of tiles to be dried is larger, the energy consumption will increase significantly.
[0004] The blowing structure of hot air drying may cause uneven drying of the tile surface. This is mainly because the hot air may be affected by the shape, layout and surrounding environment of the tile during the blowing process, resulting in differences in wind speed and temperature. At the same time, the generation of high-speed airflow also consumes a lot of energy, increases operating costs, and may introduce additional noise and vibration problems.
[0005] Therefore, the traditional hot air drying method of dehydration has the disadvantages of high energy consumption, high economic cost, high difficulty in temperature control, possible uneven drying and high maintenance cost. Utility Model Content
[0006] In view of the above defects, the utility model proposes a double-effect brick dewatering system with blowing and suction. Compared with the traditional hot air drying dewatering method, the circulating air system can make fuller use of the output energy of the fan and reduce unnecessary energy loss. In addition, due to the presence of the dewatering parts, the gas can continue to remain dry during the circulation process, reducing the extra energy consumed by water evaporation, and solving the problems of high energy consumption and uneven drying of workpieces in traditional high-temperature drying.
[0007] To achieve this purpose, the utility model adopts the following technical solutions:
[0008] A double-effect brick removal system of blowing and suction, comprising an air blowing pipe, an air storage box, an air suction pipe and a fan, wherein a suction nozzle is arranged at the input end of the air suction pipe, an output end of the air suction pipe is connected to the air storage box, an output end of the air storage box is connected to the fan, an output end of the fan is connected to the input end of the air blowing pipe, and a blowing nozzle is arranged at the output end of the air blowing pipe;
[0009] The gas storage box is provided with a water removal member, and the water removal member is used to remove moisture from the gas;
[0010] A dewatering space is formed between the suction nozzle and the blowing nozzle for workpieces to enter and exit.
[0011] The air intake duct includes an air intake main pipe and an air intake branch pipe, a plurality of the air intake branch pipes are arranged at intervals, the input end of the air intake branch pipe is provided with the suction nozzle, the output ends of the plurality of the air intake branch pipes are respectively connected to the input end of the air intake main pipe, and the output end of the air intake main pipe is connected to the air storage box.
[0012] The air blowing pipeline includes an air blowing main pipe and air blowing branch pipes. The input end of the air blowing main pipe is connected to the fan, and the output end of the air blowing main pipe is respectively connected to the input ends of multiple air blowing branch pipes. The output end of the air blowing branch pipe is provided with multiple blowing nozzles.
[0013] The suction nozzle is made of soft rubber material.
[0014] The cross section of the blowing nozzle expands from the middle to both sides.
[0015] The air storage box is provided with a first partition plate and a second partition plate, the first partition plate is arranged close to the input end of the air storage box, and the second partition plate is arranged close to the output end of the air storage box, the first partition plate is vertically installed on the bottom wall of the air storage box, and the second partition plate is vertically installed on the top of the air storage box, there is a gap between the first partition plate and the top of the air storage box, there is a gap between the second partition plate and the bottom of the air storage box, and the inner wall of the air storage box forms an S-shaped flow channel.
[0016] The inner wall of the air storage box is provided with a horizontal mounting plate, the mounting plate horizontally connects the inner wall of the air storage box and the second partition plate, the water removal member is located on the top of the mounting plate, and the mounting plate is in a grid shape.
[0017] A drain pipe and a drain valve are provided at the bottom of the air storage box. The input end of the drain pipe is connected to the inner wall of the air storage box. The drain valve is installed on the drain pipe and is used to open or close the drain pipe.
[0018] The blowing nozzle is located at the input end of the dewatering space, and the suction nozzle is located at the output end of the dewatering space.
[0019] The technical solution of the utility model may have the following beneficial effects:
[0020] 1. Compared with the traditional hot air drying dehydration method, the circulating air system can make fuller use of the fan output energy and reduce unnecessary energy loss. In addition, due to the presence of the dehydration parts, the gas can continue to remain dry during the circulation process, reducing the extra energy consumed by water evaporation, and solving the problems of high energy consumption and uneven drying of workpieces in traditional high-temperature drying.
[0021] 2. A dewatering space is formed between the suction nozzle and the blowing nozzle. When the workpiece passes through the dewatering space horizontally, the moisture on both sides of the workpiece can be effectively removed, thereby completely and quickly removing the moisture on the surface of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of a water removal system according to one embodiment of the utility model;
[0023] Figure 2 It is a schematic diagram of an air storage box in one embodiment of the utility model;
[0024] Figure 3 yes Figure 1 The enlarged view of point A in the middle;
[0025] Figure 4 It is a schematic diagram of a mouthpiece of one embodiment of the utility model;
[0026] Among them, 1. Air suction pipe; 11. Suction nozzle; 12. Air suction main pipe; 13. Air suction branch pipe; 2. Air storage box; 21. First partition plate; 22. Second partition plate; 23. Water removal component; 24. Drain valve; 3. Air blowing pipe; 31. Blowing nozzle; 32. Air blowing main pipe; 33. Air blowing branch pipe; 4. Fan. DETAILED DESCRIPTION
[0027] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.
[0028] In the description of the present invention, it should be understood that the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is more than two.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "splicing", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] Combine the following Figures 1 to 4 , describing a brick-green dewatering system with a double effect of blowing and sucking according to an embodiment of the utility model.
[0032] A blowing and suction double-effect brick removal system, comprising an air blowing pipe 3, an air storage box 2, an air suction pipe 1 and a fan 4, wherein the input end of the air suction pipe 1 is provided with a suction nozzle 11, the output end of the air suction pipe 1 is connected to the air storage box 2, the output end of the air storage box 2 is connected to the fan 4, the output end of the fan 4 is connected to the input end of the air blowing pipe 3, and the output end of the air blowing pipe 3 is provided with a blowing nozzle 31;
[0033] The gas storage box 2 is provided with a water removal member 23, and the water removal member 23 is used to remove moisture from the gas;
[0034] A dewatering space is formed between the suction nozzle 11 and the blowing nozzle 31 for the workpiece to enter and exit.
[0035] By setting up a complete circulation system of the blowing pipe 3, the air storage box 2, the suction pipe 1 and the fan 4, efficient recycling of the gas can be achieved. The operation process of the dehydration system of this scheme is as follows: start the fan 4, so that the suction nozzle 11 absorbs the moisture and gas on the surface, and ensures that the moisture and gas are guided into the air storage box 2 by the suction nozzle 11. The air storage box 2 is provided with a dehydration member 23, which can effectively absorb the moisture in the gas, and ensure that the blowing nozzle 31 can blow dry gas to the surface of the workpiece, forming a closed-loop, efficient dehydration process. This rapid cycle not only improves the dehydration speed, but also ensures the continuity and stability of the dehydration process.
[0036] Compared with the traditional hot air drying dehydration method, the circulating air system can make fuller use of the output energy of the fan 4 and reduce unnecessary energy loss. In addition, due to the presence of the dehydration element 23, the gas can continue to remain dry during the circulation process, reducing the extra energy consumed by water evaporation, and solving the problems of high energy consumption and uneven drying of workpieces in traditional high-temperature drying.
[0037] In addition, a dewatering space is formed between the suction nozzle 11 and the blowing nozzle 31. When the workpiece passes through the dewatering space horizontally, the moisture on both sides of the workpiece can be effectively removed, thereby completely and quickly removing the moisture on the surface of the workpiece.
[0038] The air intake pipe 1 includes an air intake main pipe 12 and an air intake branch pipe 13, and a plurality of the air intake branch pipes 13 are arranged at intervals. The input end of the air intake branch pipe 13 is provided with the suction nozzle 11, and the output ends of the plurality of the air intake branch pipes 13 are respectively connected to the input end of the air intake main pipe 12, and the output end of the air intake main pipe 12 is connected to the air storage box 2.
[0039] The air intake branch pipe 13 collects and guides the dispersed airflow to the air intake main pipe 12, which then uniformly transports it to the air storage box 2. This design not only simplifies the airflow processing flow, but also avoids the loss and confusion of the airflow during the transmission process, ensuring the stability and efficient use of the airflow. Since the airflow is preliminarily collected and sorted in the air intake branch pipe 13 and then uniformly transmitted through the air intake main pipe 12, this design helps to reduce the noise and vibration generated by the airflow during the transmission process. This not only improves the working environment, but also prolongs the service life of the equipment.
[0040] By having the suction nozzles 11 on the multiple suction pipes 13 working simultaneously, it is possible to achieve full coverage and efficient cleaning of the surface of a large area or a complex shape workpiece. This distributed cleaning method greatly shortens the cleaning time and improves work efficiency.
[0041] The air blowing pipeline 3 includes an air blowing main pipe 32 and an air blowing branch pipe 33. The input end of the air blowing main pipe 32 is connected to the fan 4, and the output end of the air blowing main pipe 32 is respectively connected to the input ends of multiple air blowing branch pipes 33. The output end of the air blowing branch pipe 33 is provided with multiple blowing nozzles 31.
[0042] The main air blowing pipe 32 can effectively distribute the airflow introduced from the fan 4 to each air blowing branch pipe 33. This design ensures that each air blowing branch pipe 33 can obtain sufficient and stable airflow supply, thereby improving the air blowing efficiency of the entire system.
[0043] Moreover, the airflow is initially divided and stabilized in the main air blowing pipe 32, and when it is distributed to each air blowing branch pipe 33 and the blowing nozzle 31, the energy loss and noise caused by airflow turbulence and vortex can be reduced.
[0044] The arrangement of multiple air blowing branches 33 can simultaneously perform air blowing and water removal treatment on multiple workpieces, thereby achieving comprehensive and efficient water removal effects.
[0045] The suction nozzle 11 is made of soft rubber material. The suction nozzle 11 made of soft rubber material can be closely attached to the surface of the workpiece to achieve a comprehensive and uniform water removal effect, avoiding the water removal dead corner that may be caused by the inability of the traditional rigid suction nozzle 11 to fully adhere, ensuring the dryness and cleanliness of the workpiece surface and improving the water removal quality.
[0046] Moreover, the soft rubber material has good flexibility and elasticity, so that the nozzle 11 can be adaptively adjusted according to the shape and surface contour of the workpiece to achieve seamless fit. This close fit not only increases the contact area between the nozzle 11 and the workpiece, but also reduces the air leakage space, thereby significantly improving the adsorption efficiency and ensuring that every drop of moisture on the workpiece can be effectively sucked away.
[0047] The cross section of the blowing nozzle 31 expands from the middle to both sides. The cross section design expanding from the middle to both sides makes the flow velocity and pressure distribution of the gas in the blowing nozzle 31 uniform, reduces the resistance and pressure loss of the gas, improves the flow performance of the gas, and enables the airflow blown out of the blowing nozzle 31 to be more widely dispersed when contacting the surface of the workpiece to be dewatered, thereby increasing the contact area between the airflow and the water molecules. This dispersed airflow can more effectively strip and carry away the moisture from the surface, significantly improving the dewatering speed and efficiency.
[0048] In addition, compared with the traditional straight-line blowing nozzle 31, the expanded cross-sectional design can reduce the turbulence and vortex of the airflow during the blowing process, thereby reducing the noise generated during blowing.
[0049] The air storage box 2 is provided with a first partition plate 21 and a second partition plate 22, the first partition plate 21 is arranged close to the input end of the air storage box 2, and the second partition plate 22 is arranged close to the output end of the air storage box 2, the first partition plate 21 is vertically installed on the bottom wall of the air storage box 2, and the second partition plate 22 is vertically installed on the top of the air storage box 2, there is a gap between the first partition plate 21 and the top of the air storage box 2, there is a gap between the second partition plate 22 and the bottom of the air storage box 2, and the inner wall of the air storage box 2 forms an S-shaped flow channel.
[0050] The design of the S-shaped flow channel significantly increases the flow path length of the gas in the gas storage box 2, so that the gas can fully exchange heat with the inner wall of the gas storage box 2 and the surrounding environment during the flow process. This extended path and increased contact area effectively promote the process of condensing water vapor carried in the gas into water droplets.
[0051] Since the first partition plate 21 is vertically mounted on the bottom wall of the air storage box 2 and there is a gap with the top, while the second partition plate 22 is opposite, such a layout allows the water droplets generated by condensation to fall naturally and accumulate at the bottom of the air storage box 2, avoiding the blockage problem caused by the accumulation of water droplets in the flow channel. At the same time, it is also convenient for the subsequent cleaning and treatment of the accumulated water, ensuring the cleanliness and long-term stable operation of the air storage box 2.
[0052] In addition, the design of the S-shaped flow channel not only optimizes the water removal performance, but also indirectly improves the gas storage efficiency of the gas storage box 2. By slowing down the flow rate of the gas, the gas is more evenly distributed and stored in the gas storage box 2, reducing the pressure fluctuation and energy loss caused by the excessive flow of gas. In addition, the dry gas environment also helps to reduce corrosion and damage inside the gas storage box 2 and extend its service life.
[0053] The inner wall of the air storage box 2 is provided with a horizontal mounting plate, and the mounting plate horizontally connects the inner wall of the air storage box 2 and the second partition plate 22. The water removal member 23 is located on the top of the mounting plate, and the mounting plate is in a grid shape.
[0054] The mounting plate horizontally connects the inner wall of the gas storage box 2 and the second partition plate 22, which can ensure that the dewatering member 23 is located at the end of the S-shaped flow channel. The dewatering member 23 can further remove moisture from the gas, ensuring that the blowing nozzle 31 can blow dry gas to the surface of the workpiece. The dewatering member 23 may use hygroscopic materials, filter nets or more efficient dehumidification technology, which can more effectively absorb or intercept trace moisture remaining in the gas, ensuring that the dryness of the output gas reaches a higher standard.
[0055] A drain pipe and a drain valve 24 are provided at the bottom of the air storage box 2. The input end of the drain pipe is connected to the inner wall of the air storage box 2. The drain valve 24 is installed on the drain pipe. The drain valve 24 is used to open or close the drain pipe.
[0056] When the amount of water accumulated inside the gas storage tank 2 reaches a certain level, it will not only cause corrosion and damage to the gas storage tank 2 itself, but may also enter the downstream equipment through the gas flow, affecting its normal operation. Therefore, the operator can simply open the drain valve 24 to quickly drain the accumulated water through the drain pipe in time, ensuring that the inside of the gas storage tank 2 always remains dry, reducing the risk of corrosion and damage, while ensuring the normal operation of downstream equipment and product quality. At the same time, when it is necessary to maintain the gas pressure in the gas storage tank 2 or perform other operations, the drain valve 24 can be quickly closed to ensure the sealing and stability of the gas storage tank 2.
[0057] The blowing nozzle 31 is located at the input end of the dewatering space, and the suction nozzle 11 is located at the output end of the dewatering space.
[0058] The blowing nozzle 31, as the input end, can directly introduce strong airflow or wind pressure into the dewatering space. This directional airflow can efficiently and quickly remove the water and moisture attached to the surface or inside of the workpiece and push it to the output end. Together with the suction nozzle 11 at the output end, an efficient "blowing-sucking" circulation system is formed, ensuring that the water is quickly and thoroughly discharged, greatly improving the dewatering efficiency.
[0059] Through the synergistic effect of the blowing nozzle 31 and the suction nozzle 11, not only the water removal process is accelerated, but also the residual water in the water removal space is effectively reduced.
[0060] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A double-effect blowing and suction brick dewatering system, characterized in that: It includes an air blowing pipe, an air storage box, an air suction pipe and a fan, wherein the input end of the air suction pipe is provided with a suction nozzle, the output end of the air suction pipe is connected to the air storage box, the output end of the air storage box is connected to the fan, the output end of the fan is connected to the input end of the air blowing pipe, and the output end of the air blowing pipe is provided with a blowing nozzle; The gas storage box is provided with a water removal member, and the water removal member is used to remove moisture from the gas; A dewatering space is formed between the suction nozzle and the blowing nozzle for workpieces to enter and exit.
2. The double-effect blowing and suction brick removal system according to claim 1 is characterized in that: The air intake duct includes an air intake main pipe and an air intake branch pipe, a plurality of the air intake branch pipes are arranged at intervals, the input end of the air intake branch pipe is provided with the suction nozzle, the output ends of the plurality of the air intake branch pipes are respectively connected to the input end of the air intake main pipe, and the output end of the air intake main pipe is connected to the air storage box.
3. The double-effect blowing and suction brick dewatering system according to claim 1 is characterized in that: The air blowing pipeline includes an air blowing main pipe and air blowing branch pipes. The input end of the air blowing main pipe is connected to the fan, and the output end of the air blowing main pipe is respectively connected to the input ends of multiple air blowing branch pipes. The output end of the air blowing branch pipe is provided with multiple blowing nozzles.
4. The double-effect blowing and suction brick dewatering system according to claim 1 is characterized in that: The suction nozzle is made of soft rubber material.
5. The double-effect blowing and suction brick dewatering system according to claim 1 is characterized in that: The cross section of the blowing nozzle expands from the middle to both sides.
6. The double-effect blowing and suction brick dewatering system according to claim 4 is characterized in that: The air storage box is provided with a first partition plate and a second partition plate, the first partition plate is arranged close to the input end of the air storage box, and the second partition plate is arranged close to the output end of the air storage box, the first partition plate is vertically installed on the bottom wall of the air storage box, and the second partition plate is vertically installed on the top of the air storage box, there is a gap between the first partition plate and the top of the air storage box, there is a gap between the second partition plate and the bottom of the air storage box, and the inner wall of the air storage box forms an S-shaped flow channel.
7. The double-effect blowing and suction brick removal system according to claim 6 is characterized in that: The inner wall of the air storage box is provided with a horizontal mounting plate, the mounting plate horizontally connects the inner wall of the air storage box and the second partition plate, the water removal member is located on the top of the mounting plate, and the mounting plate is in a grid shape.
8. The double-effect blowing and suction brick dewatering system according to claim 1 is characterized in that: A drain pipe and a drain valve are provided at the bottom of the air storage box. The input end of the drain pipe is connected to the inner wall of the air storage box. The drain valve is installed on the drain pipe and is used to open or close the drain pipe.
9. The double-effect blowing and suction brick dewatering system according to claim 1 is characterized in that: The blowing nozzle is located at the input end of the dewatering space, and the suction nozzle is located at the output end of the dewatering space.