Plastic pipe pressure-bearing test box
By designing a plastic pipe pressure-bearing test chamber using rotating round rods, foot spirals, pressure plates and hoisting plates, the problem of long and high cost of adjusting the horizontal position in the prior art is solved, and the effect of simplifying leveling, reducing costs and improving test efficiency is achieved.
Patent Information
- Application Number
- CN202421273412.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing plastic pipe pressure test machines require manual operation when adjusting the horizontal position, which takes a long time, affects the installation efficiency, and the use of a large number of precision equipment leads to high production and maintenance costs.
A plastic pipe pressure-bearing test chamber was designed, using a rotating round rod and foot spiral, pressure plate and hoisting plate structure. Pressure was applied through the hydraulic rod until the plastic pipe was damaged, and the pressure test was achieved, and the self-locking telescopic rod was used to improve support stability.
The leveling process is simplified, the trouble of traditional leveling mechanisms is avoided, and the dependence on precision sensors is reduced, production and maintenance costs are reduced, and the efficiency of tests and the accuracy of results is improved.
Smart Images

Figure CN222825393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe fitting pressure testing, in particular to a plastic pipe pressure testing box. Background Art
[0002] Plastic pipes are generally made of synthetic resin, that is, polyester, with stabilizers, lubricants, plasticizers, etc., and are extruded in a pipe making machine by the "plastic" method. They are mainly used as pipes for tap water supply systems in buildings, drainage, exhaust and sewage sanitary pipes, underground drainage systems, rainwater pipes, and threading pipes for wire installation, etc. Because plastic pipes are often subjected to great pressure during use, the pressure resistance performance needs to be tested in the process of plastic pipe quality inspection.
[0003] After searching, it was found that the publication number is CN215727354U, and the name is a plastic pipe pressure testing machine that is easy to install. The application proposes that during the use of the pressure testing machine, the pressure testing machine needs to be placed horizontally to ensure the accuracy of the test results. At present, the horizontal position of the testing machine is mostly adjusted manually, which often takes a lot of time and affects the installation efficiency of the testing machine. The motor is started by the PLC controller, and the output shaft of the motor drives the driving gear to rotate. Under the transmission action of the synchronous belt, the four synchronous pulleys rotate synchronously. At this time, the rotation of the synchronous pulley will drive the screw to rotate unlimitedly. During the rotation process, the electric push rod is started, and the telescopic end of the electric push rod pushes the slide block to move a certain distance. At this time, the card plate contacts the outer arc surface of the screw, and the spring The spring is in a contracted state, and the friction between the card plate and the screw is less than the force exerted by the synchronous pulley on the screw. As the screw continues to rotate, under the elastic force of the spring, the end of the card plate away from the slide block enters the vertical card slot, and the end of the card plate close to the slide block is still inside the slide block, limiting the rotation of the card plate, and then limiting the rotation of the screw. At this time, the rotation of the synchronous pulley will drive the screw to move up and down. Through the data detected by the angle measuring instrument, the PLC controller controls the four screws to move up and down respectively, and adjusts the entire device to a horizontal state. Then, the plastic pipe is pressure tested by the test organization to facilitate the adjustment of the horizontal position of the entire device, reduce the time required for the installation of the entire device, improve installation efficiency, save time, improve detection efficiency, and make the detection results more accurate.
[0004] The existing technology has the following problems:
[0005] 1. This application uses very precise angle measuring instruments and other equipment, and a large number of precise equipment are arranged, which significantly increases the production cost and use cost, and the subsequent maintenance cost will also increase significantly. Compared with the traditional three-point foot screw adjustment level, the structure is more complicated and more expensive, which is not conducive to popularization and use.
[0006] To this end, we proposed a plastic pipe pressure test box to solve the above-mentioned drawbacks. Utility Model Content
[0007] The utility model aims to solve the shortcomings in the prior art and provides a plastic pipe pressure test box.
[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a plastic pipe pressure test box, comprising a top box and a base, a top box is arranged above the base, and a foot screw is vertically installed between the top box and the base, and a vertical plate is vertically fixedly installed on the bottom surface of the top box, a rotating round rod is penetrated and rotatably connected on the surface of the vertical plate, and a lifting frame is vertically fixedly installed on one end of the rotating round rod, and a lifting plate is fixedly installed on the bottom surface of the lifting frame, the bottom surface of the lifting plate is fixedly suspended with the bottom plate through a connecting frame, and a hydraulic rod is fixedly connected at the center position of the bottom surface of the bottom plate, and a pressure plate is fixedly installed on the top surface of the piston rod of the hydraulic rod, and an upper end plate and a lower end plate are respectively fixedly installed on the surface of one side of the vertical plate above and below the rotating round rod, and a handle screw is vertically penetrated and threadedly connected on the surface of the upper end plate, and an upper clamping seat is rotatably connected to the bottom surface of the handle screw through a rotating connecting seat, and a lower clamping seat is fixedly installed on the top surface of the lower end plate, a side hole is penetrated through the side wall of the top box, and a level ruler is fixedly installed on one end of the bottom surface of the top box.
[0009] Preferably, a self-locking telescopic rod is obliquely arranged between the top box and the base, and both ends of the self-locking telescopic rod are hinged to the bottom surface of the top box and the top surface of the base through hinge seats respectively.
[0010] Preferably, the hoisting frame, hoisting plate, pressure plate, connecting frame and hydraulic rod are coaxially arranged.
[0011] Preferably, guide rods are vertically fixedly installed on the bottom surface of the pressure plate at both sides of the hydraulic rod, and the guide rods penetrate the bottom plate and are slidably connected to the bottom plate.
[0012] Preferably, there are two foot screws symmetrically arranged along the vertical center line of the base.
[0013] Preferably, the self-locking telescopic rods are arranged in two groups, and the connecting line between the self-locking telescopic rods is perpendicular to the connecting line between the foot screws.
[0014] Preferably, the inner walls of the upper clamp seat and the lower clamp seat are roughened, and the surface of the rotating round rod located between the upper clamp seat and the lower clamp seat is also roughened.
[0015] Preferably, pipe grooves are correspondingly provided on the bottom surface of the hanging plate and the top surface of the pressing plate.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] (1) The utility model adopts a rotating round rod and a foot screw. The pressure plate and the lifting plate are in a lifting state. When leveling, the staff can adjust the foot screw and adjust the top box to a horizontal state by observing the level ruler, so that the pressure plate is in a horizontal state. The rotating round rod is in a free rotation state at this time. The structure below the lifting frame is equivalent to a heavy hammer, which drives the rotating round rod to rotate until the central axis of the pressure plate is parallel to the vertical line of the bottom surface of the top box, so that the central axis of the pressure plate is perpendicular to the bottom surface of the top box, so that the pressure plate is in a longitudinal horizontal state. The handle screw is rotated to drive the upper clamp seat to clamp the rotating round rod, so as to lock the rotating round rod. At this time, the pressure plate parallel to the lifting plate and the bottom plate is in a horizontal state. The plastic pipe is placed on the top surface of the pressure plate through the side hole. With the pressure of the hydraulic rod until the plastic pipe is destroyed, the pressure value is obtained to complete the test. The device avoids the problem of troublesome leveling of the traditional leveling mechanism, and at the same time avoids the problem of significantly increased production cost and maintenance cost due to the use of a large number of sensors. It is easy and cheap to use, works stably and reliably, and is suitable for large-scale promotion and use.
[0018] (2) The utility model adopts a self-locking telescopic rod. The two ends of the self-locking telescopic rod are respectively hinged to the bottom surface of the top box and the top surface of the base through hinge seats. When performing leveling work, the staff can put the self-locking telescopic rod in a free telescopic state. After the leveling is completed, the staff can lock the self-locking telescopic rod. The self-locking telescopic rod is located at both ends of the bottom surface of the top box and plays a supporting role together with the foot screw, thereby improving the stability of the support and thus improving the stability of the work. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below.
[0020] Figure 1 This is a structural schematic diagram of a plastic pipe pressure test box proposed by the utility model;
[0021] Figure 2 This is a side view of a plastic pipe pressure test box proposed by the utility model;
[0022] Figure 3 This is a rear view of a plastic pipe pressure test box proposed by the utility model;
[0023] Figure 4 This is a schematic diagram of the installation of the pressing plate proposed by the utility model.
[0024] Legend:
[0025] 1. Top box; 2. Vertical plate; 3. Rotating round rod; 4. Lifting frame; 5. Lifting plate; 6. Connecting frame; 7. Bottom plate; 8. Pressing plate; 9. Hydraulic rod; 10. Guide rod; 11. Upper end plate; 12. Handle screw; 13. Rotating connecting seat; 14. Upper clamp seat; 15. Lower end plate; 16. Lower clamp seat; 17. Base; 18. Foot screw; 19. Self-locking telescopic rod; 20. Articulated seat; 21. Level ruler; 22. Side hole. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
[0027] Please refer to Figure 1-4 A plastic pipe pressure test box, comprising a top box 1 and a base 17, the top box 1 is arranged above the base 17, and a foot screw 18 is vertically installed between the top box 1 and the base 17, and a vertical plate 2 is vertically fixedly installed on the bottom surface of the top box 1, a rotating round rod 3 is rotatably connected to the surface of the vertical plate 2, and a hanging frame 4 is vertically fixedly installed at one end of the rotating round rod 3, and a hanging plate 5 is fixedly installed on the bottom surface of the hanging frame 4, and a bottom plate 7 is fixedly hung on the bottom surface of the hanging plate 5 through a connecting frame 6, and a liquid is fixedly connected to the center of the bottom surface of the bottom plate 7 A pressure rod 9, and a pressure plate 8 is fixedly installed on the top surface of the piston rod of the hydraulic rod 9, an upper end plate 11 and a lower end plate 15 are respectively fixedly installed on the surface of one side of the vertical plate 2 above and below the rotating round rod 3, and a handle screw 12 is vertically penetrated through the surface of the upper end plate 11 and is threadedly connected, and the bottom surface of the handle screw 12 is rotatably connected to the upper clamp seat 14 through a rotating connecting seat 13, a lower clamp seat 16 is fixedly installed on the top surface of the lower end plate 15, a side hole 22 is penetrated through the side wall of the top box 1, and a level ruler 21 is fixedly installed at one end of the inner bottom surface of the top box 1.
[0028] In this embodiment: the hanging frame 4 is arranged parallel to the vertical plate 2, the hanging plate 5 is arranged vertically to the hanging frame 4, the clamping plate and the bottom plate 7 are arranged parallel to the hanging plate 5. When leveling, the staff can adjust the foot screw 18, and by observing the level ruler 21, the top box 1 can be adjusted to a horizontal state, so that the pressing plate 8 is in a horizontal state. The rotating round rod 3 is in a free rotation state at this time, and the structure below the hanging frame 4 is equivalent to a heavy hammer, which drives the rotating round rod 3 to rotate until the central axis of the pressing plate 8 is parallel to the vertical line of the bottom surface of the top box 1, so that the central axis of the pressing plate 8 is perpendicular to the bottom surface of the top box 1, so that the pressing plate 8 is in a horizontal state. In the longitudinal horizontal state, the handle screw 12 is turned to drive the upper clamp seat 14 to clamp the rotating round rod 3, so as to lock the rotating round rod 3. At this time, the pressure plate 8 parallel to the lifting plate 5 and the bottom plate 7 can be in a horizontal state. The plastic pipe is placed on the top surface of the pressure plate 8 through the side hole 22. With the pressure applied by the hydraulic rod 9, the test is completed by obtaining the pressure value until the plastic pipe is destroyed. This device avoids the problem of troublesome leveling of traditional leveling mechanisms, and at the same time avoids the problem of significantly increased production and maintenance costs due to the use of a large number of sensors. It is easy and cheap to use, works stably and reliably, and is suitable for large-scale promotion and use.
[0029] Specifically, a self-locking telescopic rod 19 is obliquely arranged between the top box 1 and the base 17 , and both ends of the self-locking telescopic rod 19 are hinged to the bottom surface of the top box 1 and the top surface of the base 17 through hinge seats 20 , respectively.
[0030] In the present embodiment: the two ends of the self-locking telescopic rod 19 are respectively hinged to the bottom surface of the top box 1 and the top surface of the base 17 through the hinge seat 20. When performing leveling work, the staff can put the self-locking telescopic rod 19 in a free telescopic state. After the leveling is completed, the staff can lock the self-locking telescopic rod 19. The self-locking telescopic rod 19 is located at both ends of the bottom surface of the top box 1, and plays a supporting role together with the foot screw 18, thereby improving the stability of the support and thus improving the stability of the work.
[0031] Specifically, the hoisting frame 4, the hoisting plate 5, the pressing plate 8, the connecting frame 6 and the hydraulic rod 9 are coaxially arranged.
[0032] In this embodiment, the hoisting frame 4, the hoisting plate 5, the pressure plate 8, the connecting frame 6 and the hydraulic rod 9 are coaxially arranged to stabilize the axis, thereby forming a heavy hammer structure and avoiding eccentricity affecting leveling.
[0033] Specifically, guide rods 10 are vertically fixedly installed on the bottom surface of the pressure plate 8 at both sides of the hydraulic rod 9 , and the guide rods 10 penetrate the bottom plate 7 and are slidably connected to the bottom plate 7 .
[0034] In this embodiment, the guide rod 10 plays a guiding role, which facilitates the stable lifting and lowering of the pressing plate 8.
[0035] Specifically, two foot screws 18 are symmetrically arranged along the vertical center line of the base 17 .
[0036] In this embodiment, the staff can adjust the height of the foot screw 18 according to the direction of the bubble of the level rod 21, which is a common leveling mechanism.
[0037] Specifically, two groups of self-locking telescopic rods 19 are arranged, and the connecting line between the self-locking telescopic rods 19 is perpendicular to the connecting line between the foot screws 18 .
[0038] In this embodiment, two sets of self-locking telescopic rods 19 facilitate multi-point support and improve the stability of support.
[0039] Specifically, the inner walls of the upper clamping seat 14 and the lower clamping seat 16 are roughened, and the surface of the rotating round rod 3 located between the upper clamping seat 14 and the lower clamping seat 16 is also roughened.
[0040] In this embodiment: the friction force is increased, thereby improving the stability of clamping.
[0041] Specifically, pipe grooves are correspondingly formed on the bottom surface of the hanging plate 5 and the top surface of the pressing plate 8 .
[0042] In this embodiment: the pipe groove limits the plastic pipe to prevent the plastic pipe from rolling randomly.
[0043] Working principle: During leveling, the staff can adjust the foot screw 18, and by observing the level ruler 21, the top box 1 can be adjusted to a horizontal state, so that the pressure plate 8 is in a horizontal state. The rotating round rod 3 is in a free rotation state at this time, and the structure below the hanging frame 4 is equivalent to a heavy hammer, which drives the rotating round rod 3 to rotate until the central axis of the pressure plate 8 is parallel to the vertical line of the bottom surface of the top box 1, so that the central axis of the pressure plate 8 is perpendicular to the bottom surface of the top box 1, so that the pressure plate 8 is in a longitudinal horizontal state, and the handle screw 12 is turned to drive the upper clamping seat 14 to clamp the rotating round rod 3, so as to lock the rotating round rod 3. At this time, the pressure plate 8 parallel to the hanging plate 5 and the bottom plate 7 can be in a horizontal state, and the plastic pipe is placed on the top surface of the pressure plate 8 through the side hole 22. With the pressure of the hydraulic rod 9, The test can be completed until the plastic tube is destroyed and the pressure value is obtained. The device avoids the problem of troublesome leveling of traditional leveling mechanisms, and also avoids the problem of significantly increased production and maintenance costs due to the use of a large number of sensors. It is easy and cheap to use, works stably and reliably, and is suitable for large-scale promotion and use. At the same time, the two ends of the self-locking telescopic rod 19 are respectively hinged to the bottom surface of the top box 1 and the top surface of the base 17 through the hinge seat 20. When performing the leveling work, the staff can put the self-locking telescopic rod 19 in a free telescopic state. After the leveling is completed, the staff can lock the self-locking telescopic rod 19. The self-locking telescopic rod 19 is located at both ends of the bottom surface of the top box 1, and plays a role of common support with the foot screw 18, which improves the stability of the support and thus improves the stability of the work.
[0044] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
Claims
1. A plastic pipe pressure test box, comprising a top box (1) and a base (17), characterized in that: A top box (1) is arranged above the base (17), and a foot screw (18) is vertically installed between the top box (1) and the base (17), and a vertical plate (2) is vertically fixedly installed on the inner bottom surface of the top box (1), a rotating round rod (3) is rotatably connected to the surface of the vertical plate (2), and a hanging frame (4) is vertically fixedly installed at one end of the rotating round rod (3), and a hanging plate (5) is fixedly installed on the bottom surface of the hanging frame (4), and a bottom plate (7) is fixedly hung on the bottom surface of the hanging plate (5) through a connecting frame (6), and a hydraulic rod (9) is fixedly connected to the center position of the bottom surface of the bottom plate (7), and the hydraulic rod (9) ) is fixedly mounted with a pressure plate (8) on the top surface of the piston rod; an upper end plate (11) and a lower end plate (15) are respectively fixedly mounted on one side surface of the vertical plate (2) above and below the rotating round rod (3); a handle screw (12) is vertically threadedly penetrated through the surface of the upper end plate (11); and the bottom surface of the handle screw (12) is rotationally connected to an upper clamping seat (14) via a rotating connecting seat (13); a lower clamping seat (16) is fixedly mounted on the top surface of the lower end plate (15); a side hole (22) is penetrated through the side wall of the top box (1), and a level ruler (21) is fixedly mounted on one end of the inner bottom surface of the top box (1).
2. A plastic pipe pressure test box according to claim 1, characterized in that: A self-locking telescopic rod (19) is obliquely arranged between the top box (1) and the base (17), and two ends of the self-locking telescopic rod (19) are respectively hinged to the bottom surface of the top box (1) and the top surface of the base (17) through hinge seats (20).
3. A plastic pipe pressure test box according to claim 1, characterized in that: The hoisting frame (4), the hoisting plate (5), the pressing plate (8), the connecting frame (6) and the hydraulic rod (9) are coaxially arranged.
4. A plastic pipe pressure test box according to claim 1, characterized in that: The bottom surface of the pressure plate (8) is located on both sides of the hydraulic rod (9) and is vertically fixed with guide rods (10), and the guide rods (10) penetrate the bottom plate (7) and are slidably connected to the bottom plate (7).
5. A plastic pipe pressure test box according to claim 1, characterized in that: Two foot screws (18) are symmetrically arranged along the vertical center line of the base (17).
6. A plastic pipe pressure test box according to claim 2, characterized in that: The self-locking telescopic rods (19) are arranged in two groups, and the connecting line between the self-locking telescopic rods (19) is perpendicular to the connecting line between the foot screws (18).
7. A plastic pipe pressure test box according to claim 1, characterized in that: The inner walls of the upper clamping seat (14) and the lower clamping seat (16) are both roughened, and the surface of the rotating round rod (3) located between the upper clamping seat (14) and the lower clamping seat (16) is also roughened.
8. The plastic pipe pressure test box according to claim 1, characterized in that: The bottom surface of the hanging plate (5) and the top surface of the pressing plate (8) are provided with corresponding pipe grooves.