Aggregate adhesion evaluation test result shooting device

By designing a shooting device for aggregate adhesion evaluation test results, the problems of external light interference and camera difficulty in alignment during the shooting of rotary bottle test results are solved, the accuracy of image processing results is improved, and the accuracy of aggregate adhesion evaluation is ensured.

CN222825445UActive Publication Date: 2025-05-02ZHEJIANG JIAOGONG TRANSPORTATION TECH DEV CO LTD +2
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Patent Information

Application Number
CN202421112230.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-05-02
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The problem of external light interference during shooting of rotary bottle test results and the problem of difficult camera alignment of the camera results has large calculation errors in image processing results, making it difficult to accurately evaluate the adhesion of aggregates.

Method used

A shooting device for the results of the aggregate adhesion evaluation test was designed, including a box, a base level adjustment device, a level bubble, a placement table, a lamp disk, a tray, a connecting rod, a mount, a adjustment nut and an industrial camera. The bottom plate is horizontal by a horizontal adjustment device, and the industrial camera takes a collection image by facing the tray by adjusting the nut. A light tray is installed at the bottom of the tray to block the outside of the box to avoid the influence of external light.

Benefits of technology

It effectively avoids external light interference, improves the accuracy of the asphalt peeling rate calculation on the aggregate surface, and ensures the accuracy of image processing results.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222825445U_ABST
Patent Text Reader

Abstract

The utility model discloses an aggregate adhesion evaluation test result shooting device, and aims to solve the problem that external light interferes or a camera is not easy to align when a rotary bottle test result is shot. According to the aggregate adhesion evaluation test result shooting device, four base horizontal adjusting devices are arranged on the lower surface of a bottom plate, a box body is installed on the upper surface of the bottom plate, a placing table is fixed in the box body, a lamp panel is arranged on the placing table, a plurality of light supplementing lamps are embedded in the surface of the lamp panel, a tray is placed on the lamp panel, and the tray is arranged on the bottom plate. Two connecting rods are vertically arranged on the top of the box body, adjusting nuts are connected to the two connecting rods through threads respectively, the mounting base is carried on the two adjusting nuts, and the industrial camera is mounted on the lower surface of the mounting base. According to the utility model, the bottom plate is horizontal through the horizontal adjusting device, the industrial camera is mounted on the mounting seat, and the industrial camera directly faces the tray through the adjusting nut, so that an aggregate image is shot, and the influence of external light on the image is avoided.
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Description

Technical Field

[0001] The utility model relates to a device for photographing aggregate adhesion evaluation test results. Background Art

[0002] The adhesion between asphalt and aggregate is one of the important parameters to ensure the water stability of asphalt mixture. The traditional boiling method for asphalt-aggregate adhesion has been shown in practice to be unable to accurately evaluate the adhesion performance. For example, the adhesion between SBS modified asphalt and aggregate is level 5, and it is impossible to judge the difference in adhesion between aggregates of the same lithology and different sources. The European standard prEN 12697-11 proposes the use of the rotating bottle test as an aggregate adhesion evaluation method. Many studies have shown that the use of the rotating bottle and image processing method can better evaluate the aggregate adhesion performance.

[0003] Taking photos of the results of the rotating bottle test is one of the key steps in image processing evaluation. However, in actual operation, the asphalt on the aggregate surface will form reflection points, shadows and other problems due to factors such as lighting and sunlight. Reflection points will cause large calculation errors in the image processing results. Even if software such as Photoshop is used to process the image, it is still difficult to process the image accurately. Utility Model Content

[0004] The utility model aims to solve the problem of external light interference or camera difficulty in aiming when shooting the rotating bottle test results, and provides a device for shooting the aggregate adhesion evaluation test results.

[0005] The utility model comprises a shooting device for evaluating the adhesion of aggregates, comprising a box, a base level adjustment device, two leveling bubbles, a placing table, a lamp panel, a tray, a connecting rod, a mounting seat, an adjusting nut and an industrial camera. Four base level adjustment devices are arranged on the lower surface of the bottom plate, the first leveling bubble is arranged on the bottom plate, the box is mounted on the upper surface of the bottom plate, a placing table is fixed in the box, the lamp panel is arranged on the placing table, a plurality of fill lights are embedded in the surface of the lamp panel, a positioning hole is opened on the lamp panel, the tray comprises a surrounding edge, a flat plate and a positioning protrusion, the upper plate surface of the flat plate is provided with a surrounding edge, the lower plate surface of the flat plate is provided with a positioning protrusion, and the positioning protrusion of the tray is inserted into the positioning hole of the lamp panel;

[0006] Two connecting rods are vertically arranged on the lower surface of the box top, and the two connecting rods are respectively connected with adjusting nuts through threads. The mounting seat is carried on the two adjusting nuts, and the industrial camera is mounted on the lower surface of the mounting seat. The industrial camera is provided with a second level bubble.

[0007] The device for photographing the test results of aggregate adhesion evaluation of the utility model mainly comprises a box, a base level adjustment device, two level bubbles, a placing table, a lamp panel, a tray, a connecting rod, a mounting seat, an adjusting nut and an industrial camera. Four base level adjustment devices are arranged on the lower surface of the bottom plate. The bottom plate is leveled by the level adjustment device. The industrial camera is mounted on the mounting seat. The industrial camera is directed to the tray by adjusting the nut to photograph the aggregate image. A lamp panel is arranged at the bottom of the tray. The outside of the box is shielded to avoid the influence of external light on the image, thereby improving the calculation accuracy of the asphalt peeling rate of the aggregate surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the overall structure of the device for photographing aggregate adhesion evaluation test results of the utility model;

[0009] Figure 2 A schematic diagram of the structure of a tray. DETAILED DESCRIPTION

[0010] Specific implementation method one: the aggregate adhesion evaluation test result shooting device of this implementation method includes a box body 1, a base level adjustment device 2, two level bubbles, a placement table 5, a lamp panel 6, a tray 7, a connecting rod 8, a mounting seat 9, an adjusting nut 10 and an industrial camera 11, four base level adjustment devices 2 are arranged on the lower surface of the bottom plate 13, the first level bubble 3 is arranged on the bottom plate 13, the box body 1 is installed on the upper surface of the bottom plate 13, a placement table 5 is fixed in the box body 1, a lamp panel 6 is arranged on the placement table 5, a plurality of fill lights are embedded in the surface of the lamp panel 6, and a positioning hole is opened on the lamp panel 6, the tray 7 includes a surrounding edge 7-1, a flat plate 7-2 and a positioning protrusion 7-3, the surrounding edge 7-1 is arranged on the upper plate surface of the flat plate 7-2, the positioning protrusion 7-3 is arranged on the lower plate surface of the flat plate 7-2, and the positioning protrusion 7-3 of the tray 7 is inserted into the positioning hole of the lamp panel 6;

[0011] Two connecting rods 8 are vertically arranged on the lower surface of the box top of the box body 1, and the two connecting rods 8 are respectively connected with adjusting nuts 10 through threads. The mounting seat 9 is carried on the two adjusting nuts 10, and the industrial camera 11 is installed on the lower surface of the mounting seat 9. The industrial camera 11 is provided with a second level bubble 4.

[0012] Specific implementation method 2: This implementation method is different from the specific implementation method 1 in that the exterior of the box body 1 is covered with a shading cloth.

[0013] Specific implementation method three: This implementation method is different from specific implementation methods one or two in that the placement table 5 is cylindrical.

[0014] Specific embodiment 4: This embodiment is different from specific embodiments 1 to 3 in that a temperature sensor 12 is provided in the box body 1 .

[0015] Specific embodiment 5: This embodiment is different from any one of specific embodiments 1 to 4 in that a compression spring 14 is further sleeved on the connecting rod 8 , and the mounting seat 9 is located between the compression spring 14 and the adjusting nut 10 .

[0016] Embodiment: The device for photographing the test results of aggregate adhesion evaluation in this embodiment comprises a box body 1, a base level adjustment device 2, two level bubbles, a placement table 5, a lamp panel 6, a tray 7, a connecting rod 8, a mounting seat 9, an adjusting nut 10 and an industrial camera 11. A door is hingedly connected to the box body 1. Four base level adjustment devices 2 are arranged on the lower surface of the bottom plate 13. The first level bubble 3 is arranged on the bottom plate 13. The box body 1 is installed on the upper surface of the bottom plate 13. A placement table 5 is fixed in the box body 1. The lamp panel 6, a tray 7, a connecting rod 8, a mounting seat 9, an adjusting nut 10 and an industrial camera 11. The tray 6 is arranged on the placing table 5, and a plurality of fill-in lamps are embedded in the surface of the lamp tray 6. A positioning hole is opened on the lamp tray 6. The tray 7 made of organic glass comprises a peripheral edge 7-1, a flat plate 7-2 and a positioning protrusion 7-3. The peripheral edge 7-1 is arranged on the upper plate surface of the flat plate 7-2, and the positioning protrusion 7-3 is arranged on the lower plate surface of the flat plate 7-2. The positioning protrusion 7-3 of the tray 7 is inserted into the positioning hole of the lamp tray 6. A background plate can be placed in the peripheral edge 7-1 to increase the contrast of the aggregate in the image.

[0017] Two connecting rods 8 are vertically arranged on the lower surface of the box top of the box body 1, and the two connecting rods 8 are respectively connected with adjusting nuts 10 through threads. The mounting seat 9 is carried on the two adjusting nuts 10, and the industrial camera 11 is installed on the lower surface of the mounting seat 9. The industrial camera 11 is provided with a second level bubble 4.

[0018] The base level adjustment device 2 of this embodiment is a threaded rod 2-1 vertically arranged on a circular seat, the top of the threaded rod 2-1 is inserted into the circular hole of the bottom plate 13, a nut is arranged on the threaded rod 2-1, and the bottom plate 13 is leveled by rotating the nut.

[0019] In this embodiment, the exterior of the box body 1 is covered with a shading cloth.

[0020] The process of performing the rotating bottle test and using the device to photograph aggregates in this embodiment is as follows:

[0021] Step 1: Heat the aggregates and asphalt of 9.5-13.2mm in an oven (base asphalt 150℃, SBS modified asphalt 180℃) for 4 hours, weigh 510g of aggregates and 11g of asphalt, stir them in the asphalt mixture mixing pot, take them out, spread them on a tray and let them cool. When the aggregate temperature drops to the ambient temperature, put the aggregate into a rotating bottle, then put the bottle in the instrument to rotate, and take it out after rotating for a certain period of time.

[0022] Step 2: Place a background board inside the edge of the plexiglass tray, and then place the aggregate after the rotating bottle test on the background board. Use an industrial camera to shoot both the front and back sides of the aggregate.

[0023] Step 3: Aggregate image processed by image processing software.

[0024] Step 4: Analyze the original aggregate surface area S through image recognition c and the aggregate surface area after rotation S x , calculate the asphalt peeling area S on the aggregate surface b , as shown in formula (1), the asphalt stripping rate r is calculated using formula (2) b , the calculation results are shown in Table 1.

[0025] S b =S c -S x (1)

[0026]

[0027] Table 1 Calculation results of asphalt stripping rate on aggregate surface

[0028]

Claims

1. An apparatus for photographing aggregate adhesion evaluation test results, characterized in that The device for photographing the results of an aggregate adhesion evaluation test comprises a box (1), a base level adjustment device (2), two level bubbles, a placement table (5), a lamp panel (6), a tray (7), a connecting rod (8), a mounting seat (9), an adjustment nut (10) and an industrial camera (11). Four base level adjustment devices (2) are arranged on the lower surface of a bottom plate (13), a first level bubble (3) is arranged on the bottom plate (13), the box (1) is mounted on the upper surface of the bottom plate (13), and a fixed nut (10) is provided in the box (1). A placing table (5) is provided, a lamp panel (6) is arranged on the placing table (5), a plurality of fill-in lamps are embedded in the surface of the lamp panel (6), a positioning hole is opened on the lamp panel (6), the tray (7) comprises a surrounding edge (7-1), a flat plate (7-2) and a positioning protrusion (7-3), the surrounding edge (7-1) is arranged on the upper plate surface of the flat plate (7-2), the positioning protrusion (7-3) is arranged on the lower plate surface of the flat plate (7-2), and the positioning protrusion (7-3) of the tray (7) is inserted into the positioning hole of the lamp panel (6); Two connecting rods (8) are vertically arranged on the lower surface of the top of the box body (1), and the two connecting rods (8) are respectively connected with adjusting nuts (10) through threads. The mounting seat (9) is mounted on the two adjusting nuts (10), and the industrial camera (11) is installed on the lower surface of the mounting seat (9). The industrial camera (11) is provided with a second level bubble (4).

2. The device for photographing aggregate adhesion evaluation test results according to claim 1, characterized in that The exterior of the box body (1) is covered with a shading cloth.

3. The device for photographing aggregate adhesion evaluation test results according to claim 1, characterized in that The placement table (5) is cylindrical.

4. The device for photographing aggregate adhesion evaluation test results according to claim 1, characterized in that A temperature sensor (12) is arranged in the box (1).

5. The device for photographing aggregate adhesion evaluation test results according to claim 1, characterized in that A compression spring (14) is also sleeved on the connecting rod (8), and the mounting seat (9) is located between the compression spring (14) and the adjusting nut (10).