Aluminum profile surface defect recognition device

By designing an aluminum profile surface defect identification device including identification components, conveying structure, cleaning structure and adjustment structure, the problem of inconvenience in adjusting height of the existing device is solved, and the identification range and the improvement of working efficiency are achieved.

CN222825478UActive Publication Date: 2025-05-02MILUO ZHENSHENG ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202421577464.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-02
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing aluminum profile surface defect identification device is inconvenient to adjust the height, resulting in inapplicable identification range.

Method used

An aluminum profile surface defect identification device including identification components, conveying structures, cleaning structures and adjustment structures is designed. By adjusting the second electric push rod, moving plate, slide groove and slider in the structure, the height adjustment of the device and the increase in the recognition range are achieved.

Benefits of technology

Through the design of the adjustment structure, the device realizes the function of facilitating the identification range, improves applicability and convenience, and improves work efficiency through the conveying and cleaning structures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum profile production, and provides an aluminum profile surface defect identification device, which comprises an identification assembly and a first brush seat, the identification assembly comprises a bottom plate, a cover body, a feed port, a discharge port and a guide plate, and the cover body is fixed at the top end of the bottom plate. By arranging the adjusting structure, when an aluminum profile is discharged through the discharging opening, a second camera can recognize the lower surface of the aluminum profile, a first camera recognizes the upper surface of the aluminum profile, a second electric push rod is started, the second electric push rod drives a moving plate to move, the moving plate drives a sliding block to move into a sliding groove, and the aluminum profile is discharged through the discharging opening. And under the action of the sliding block, the stability of the moving plate during moving is enhanced, the moving plate drives the first camera to move, so that the distance between the first camera and the aluminum profile is changed, the function that the device is convenient to enlarge the recognition range is achieved, and thus the applicability of the aluminum profile surface defect recognition device during use is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile production, in particular to a device for identifying surface defects of aluminum profiles. Background Art

[0002] Aluminum profiles are the most widely used type of non-ferrous metal structural materials in industry. With the rapid development of science and technology and industrial economy in recent years, the demand for aluminum alloy welded structural parts is increasing. During the production process of aluminum profiles, it is necessary to identify defects on their surfaces to ensure the product quality of aluminum profiles. Therefore, an aluminum profile surface defect identification device is used.

[0003] The existing aluminum profile surface defect recognition device is inconvenient to adjust the height during use, which makes it inconvenient to adjust the recognition range, resulting in low applicability during use. Utility Model Content

[0004] The utility model aims to provide an aluminum profile surface defect recognition device, which is used to solve the defect that the existing aluminum profile surface defect recognition device is inconvenient to adjust the height.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an aluminum profile surface defect identification device, comprising an identification component and a first brush holder;

[0006] The identification component includes a bottom plate, a cover, a feed port, a discharge port and a guide plate, the top of the bottom plate is fixed with a cover, a conveying structure is arranged at the middle position of the top of the bottom plate, a first brush holder is fixed at the top of the bottom plate on one side of the conveying structure, a support is fixed at the top of the bottom plate on the other side of the conveying structure, and a second camera is evenly installed at the top of the support;

[0007] A feed port is provided on one side of the cover body, a discharge port is provided on the other side of the cover body, a material guide plate is fixed on the outer wall of the cover body on one side of the discharge port, and a cleaning structure is provided on the bottom of the cover body above the first brush seat;

[0008] An adjustment structure is arranged at the bottom of the cover body above the support, and the adjustment structure comprises a second electric push rod, a moving plate, a sliding groove, a sliding block and a first camera, and the second electric push rod is fixed to the bottom of the cover body.

[0009] When using the device, by providing an adjustment structure, the device can increase the recognition range, thereby improving the applicability of the aluminum profile surface defect identification device when in use; by providing a conveying structure, the device can be easily transported, thereby improving the convenience of the aluminum profile surface defect identification device when in use; by providing a cleaning structure, the device can be easily cleaned, thereby improving the work efficiency of the aluminum profile surface defect identification device when in use.

[0010] Preferably, the conveying structure includes a fixed frame, a first conveying roller, a conveyor belt, a second conveying roller and a driving motor. The fixed frame is fixed to the top of the bottom plate. The first conveying roller is arranged on one side of the fixed frame, and the second conveying roller is arranged on the other side of the fixed frame. The outer sides of the first conveying roller and the second conveying roller are both sleeved with conveyor belts. The driving motor is installed on the outer wall of the fixed frame at one end of the first conveying roller. The aluminum profile is placed on the top of the conveyor belt through the feed port, and the driving motor is started, and the driving motor drives the first conveying roller to rotate.

[0011] Preferably, one end of the first conveyor roller extends to the outside of the fixed frame and is fixedly connected to the output end of the driving motor, and both ends of the second conveyor roller extend to the inside of the fixed frame and form a rotating structure with the fixed frame. The first conveyor roller drives the second conveyor roller to rotate through the conveyor belt, so that the aluminum profile moves and is then discharged through the discharge port.

[0012] Preferably, the cleaning structure includes a first electric push rod, a guide cylinder, a guide rod and a second brush holder, wherein the first electric push rod is fixed to the bottom of the cover, the second brush holder is fixed to the bottom end of the first electric push rod, the bottoms of the covers on both sides of the first electric push rod are fixed with guide cylinders, and guide rods are arranged inside the guide cylinders. When the first electric push rod is started, the first electric push rod drives the second brush holder to move, and the second brush holder drives the guide rod to move inside the guide cylinder, and under the action of the guide cylinder, the stability of the second brush holder during movement is enhanced.

[0013] Preferably, the bottom end of the guide rod extends to the outside of the guide cylinder and is fixedly connected to the top of the second brush holder, and the guide rod and the guide cylinder form a sliding structure. The second brush holder after movement presses the aluminum profile on the top of the first brush holder, and drives the aluminum profile to move through the conveying structure, so that the first brush holder and the second brush holder clean the upper and lower surfaces of the aluminum profile, which is convenient for identifying the aluminum profile.

[0014] Preferably, a moving plate is fixed at the bottom end of the second electric push rod, the first camera is evenly arranged at the bottom end of the moving plate, and the inside of the cover on both sides of the moving plate is provided with a slide groove, and the inside of the slide groove is provided with a slider. When the aluminum profile is discharged through the discharge port, the second camera will identify the lower surface of the aluminum profile, and the first camera will identify the upper surface of the aluminum profile, start the second electric push rod, and the second electric push rod drives the moving plate to move.

[0015] Preferably, the slider and the cover body form a sliding structure through a slide groove, and one side of the slider is fixedly connected to one side of the moving plate. The moving plate drives the slider to move into the slide groove, and under the action of the slider, the stability of the moving plate during movement is enhanced, and the moving plate drives the first camera to move, so that the distance between the first camera and the aluminum profile changes.

[0016] The utility model provides an aluminum profile surface defect identification device, which has the advantages of:

[0017] By providing an adjustment structure, when the aluminum profile is discharged through the discharge port, the second camera will identify the lower surface of the aluminum profile, the first camera will identify the upper surface of the aluminum profile, and the second electric push rod will be started, the second electric push rod will drive the moving plate to move, and the moving plate will drive the slider to move to the inside of the slide slot. Under the action of the slider, the stability of the moving plate during movement is enhanced, and the moving plate drives the first camera to move, so that the distance between the first camera and the aluminum profile changes, realizing the function of the device to increase the recognition range, thereby improving the applicability of the aluminum profile surface defect recognition device during use;

[0018] By providing a conveying structure, the aluminum profile is placed on the top of the conveyor belt through the feed port, the drive motor is started, the drive motor drives the first conveyor roller to rotate, the first conveyor roller drives the second conveyor roller to rotate through the conveyor belt, so that the aluminum profile moves, and then is discharged through the discharge port, so that the device realizes the convenient conveying function, thereby improving the convenience of the aluminum profile surface defect identification device when in use;

[0019] By providing a cleaning structure, the first electric push rod is started, the first electric push rod drives the second brush seat to move, and the second brush seat drives the guide rod to move inside the guide cylinder. Under the action of the guide cylinder, the stability of the second brush seat during movement is enhanced. The moved second brush seat presses the aluminum profile on the top of the first brush seat, and the aluminum profile is driven to move by the conveying structure, so that the first brush seat and the second brush seat clean the upper and lower surfaces of the aluminum profile, which is convenient for identifying the aluminum profile, realizing the easy cleaning function of the device, thereby improving the working efficiency of the aluminum profile surface defect identification device during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0022] Figure 3 It is a side cross-sectional structural schematic diagram of the utility model;

[0023] Figure 4 It is a schematic diagram of the side cross-sectional structure of the adjustment structure of the utility model;

[0024] Figure 5 It is a schematic diagram of the side cross-sectional structure of the cleaning structure of the utility model.

[0025] Explanation of the reference numerals in the figure: 1. Identification component; 101. Bottom plate; 102. Cover body; 103. Feed port; 104. Discharge port; 105. Guide plate; 2. Conveying structure; 201. Fixed frame; 202. First conveying roller; 203. Conveyor belt; 204. Second conveying roller; 205. Driving motor; 3. First brush holder; 4. Cleaning structure; 401. First electric push rod; 402. Guide cylinder; 403. Guide rod; 404. Second brush holder; 5. Adjustment structure; 501. Second electric push rod; 502. Moving plate; 503. Slide groove; 504. Slider; 505. First camera; 6. Support; 7. Second camera. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 5The utility model provides an aluminum profile surface defect identification device, comprising an identification component 1 and a first brush holder 3, the identification component 1 comprising a bottom plate 101, a cover body 102, a feed port 103, a discharge port 104 and a guide plate 105, the top of the bottom plate 101 is fixed with the cover body 102, a conveying structure 2 is arranged at the middle position of the top of the bottom plate 101, the conveying structure 2 comprises a fixed frame 201, a first conveying roller 202, a conveying belt 203, a second conveying roller 204 and a driving motor 205, the fixed frame 201 is fixed to the top of the bottom plate 101, the fixed frame A first conveying roller 202 is provided on one side of the interior of 201, and a second conveying roller 204 is provided on the other side of the interior of the fixed frame 201. Conveying belts 203 are sleeved on the outer sides of the first conveying roller 202 and the second conveying roller 204. A driving motor 205 is installed on the outer wall of the fixed frame 201 at one end of the first conveying roller 202. One end of the first conveying roller 202 extends to the outside of the fixed frame 201 and is fixedly connected to the output end of the driving motor 205. Both ends of the second conveying roller 204 extend to the interior of the fixed frame 201 and form a rotating structure with the fixed frame 201.

[0028] Reference Figure 2 and Figure 3 As shown, the aluminum profile is placed on the top of the conveyor belt 203 through the feed port 103, and the drive motor 205 is started. The drive motor 205 drives the first conveyor roller 202 to rotate, and the first conveyor roller 202 drives the second conveyor roller 204 to rotate through the conveyor belt 203, so that the aluminum profile moves and is then discharged through the discharge port 104.

[0029] A first brush holder 3 is fixed to the top of the bottom plate 101 on one side of the conveying structure 2, a support 6 is fixed to the top of the bottom plate 101 on the other side of the conveying structure 2, a second camera 7 is evenly installed on the top of the support 6, a feed port 103 is arranged on one side of the cover body 102, a discharge port 104 is arranged on the other side of the cover body 102, a guide plate 105 is fixed to the outer wall of the cover body 102 on one side of the discharge port 104, a cleaning structure 4 is arranged at the bottom of the cover body 102 above the first brush holder 3, and the cleaning structure 4 includes a first electric push rod 401, A guide cylinder 402, a guide rod 403 and a second brush holder 404, the first electric push rod 401 is fixed to the bottom of the cover body 102, the second brush holder 404 is fixed to the bottom end of the first electric push rod 401, guide cylinders 402 are fixed to the bottom of the cover body 102 on both sides of the first electric push rod 401, guide rods 403 are arranged inside the guide cylinder 402, the bottom end of the guide rod 403 extends to the outside of the guide cylinder 402 and is fixedly connected to the top end of the second brush holder 404, and the guide rod 403 and the guide cylinder 402 constitute a sliding structure.

[0030] Reference Figure 2 and Figure 5As shown, the first electric push rod 401 is started, and the first electric push rod 401 drives the second brush holder 404 to move, and the second brush holder 404 drives the guide rod 403 to move inside the guide cylinder 402. Under the action of the guide cylinder 402, the stability of the second brush holder 404 during movement is enhanced. After movement, the second brush holder 404 presses the aluminum profile on the top of the first brush holder 3, and drives the aluminum profile to move through the conveying structure 2, so that the first brush holder 3 and the second brush holder 404 clean the upper and lower surfaces of the aluminum profile, which is convenient for identifying the aluminum profile.

[0031] An adjustment structure 5 is provided at the bottom of the cover body 102 above the support 6, and the adjustment structure 5 includes a second electric push rod 501, a movable plate 502, a slide groove 503, a slider 504 and a first camera 505. The second electric push rod 501 is fixed to the bottom of the cover body 102, and the movable plate 502 is fixed to the bottom end of the second electric push rod 501. The first camera 505 is evenly arranged at the bottom end of the movable plate 502. Slide grooves 503 are provided inside the cover body 102 on both sides of the movable plate 502, and sliders 504 are provided inside the slide grooves 503. The sliders 504 and the cover body 102 form a sliding structure through the slide grooves 503, and one side of the slider 504 is fixedly connected to one side of the movable plate 502.

[0032] Reference Figure 2 and Figure 4 As shown, when the aluminum profile is discharged through the discharge port 104, the second camera 7 will identify the lower surface of the aluminum profile, and the first camera 505 will identify the upper surface of the aluminum profile, and the second electric push rod 501 will be started. The second electric push rod 501 drives the movable plate 502 to move, and the movable plate 502 drives the slider 504 to move to the inside of the slide groove 503. Under the action of the slider 504, the stability of the movable plate 502 during movement is enhanced, and the movable plate 502 drives the first camera 505 to move, so that the distance between the first camera 505 and the aluminum profile changes.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for identifying surface defects of aluminum profiles, comprising an identification component (1) and a first brush holder (3); Features: The identification component (1) comprises a bottom plate (101), a cover body (102), a feed port (103), a discharge port (104) and a guide plate (105); the cover body (102) is fixed to the top of the bottom plate (101); a conveying structure (2) is arranged at the middle position of the top of the bottom plate (101); a first brush holder (3) is fixed to the top of the bottom plate (101) on one side of the conveying structure (2); a support (6) is fixed to the top of the bottom plate (101) on the other side of the conveying structure (2); and a second camera (7) is evenly mounted on the top of the support (6); A material feed port (103) is provided on one side of the cover body (102), a material discharge port (104) is provided on the other side of the cover body (102), a material guide plate (105) is fixed on the outer wall of the cover body (102) on one side of the material discharge port (104), and a cleaning structure (4) is provided at the bottom of the cover body (102) above the first brush seat (3); An adjustment structure (5) is provided at the bottom of the cover body (102) above the support (6), and the adjustment structure (5) comprises a second electric push rod (501), a movable plate (502), a slide groove (503), a slider (504) and a first camera (505), and the second electric push rod (501) is fixed to the bottom of the cover body (102).

2. The aluminum profile surface defect identification device according to claim 1, characterized in that: The conveying structure (2) comprises a fixed frame (201), a first conveying roller (202), a conveying belt (203), a second conveying roller (204) and a driving motor (205); the fixed frame (201) is fixed to the top of the bottom plate (101); one side of the fixed frame (201) is provided with the first conveying roller (202); the other side of the fixed frame (201) is provided with the second conveying roller (204); the outer sides of the first conveying roller (202) and the second conveying roller (204) are both sleeved with a conveying belt (203); and the driving motor (205) is installed on the outer wall of the fixed frame (201) at one end of the first conveying roller (202).

3. The device for identifying surface defects of aluminum profiles according to claim 2, characterized in that: One end of the first conveying roller (202) extends to the outside of the fixed frame (201) and is fixedly connected to the output end of the driving motor (205), and both ends of the second conveying roller (204) extend to the inside of the fixed frame (201) and form a rotating structure with the fixed frame (201).

4. The aluminum profile surface defect identification device according to claim 1, characterized in that: The cleaning structure (4) comprises a first electric push rod (401), a guide cylinder (402), a guide rod (403) and a second brush seat (404); the first electric push rod (401) is fixed to the bottom of the cover body (102); the second brush seat (404) is fixed to the bottom end of the first electric push rod (401); guide cylinders (402) are fixed to the bottom of the cover body (102) on both sides of the first electric push rod (401); and guide rods (403) are arranged inside the guide cylinders (402).

5. The device for identifying surface defects of aluminum profiles according to claim 4, characterized in that: The bottom end of the guide rod (403) extends to the outside of the guide cylinder (402) and is fixedly connected to the top end of the second brush holder (404); the guide rod (403) and the guide cylinder (402) form a sliding structure.

6. The aluminum profile surface defect identification device according to claim 1, characterized in that: A movable plate (502) is fixed to the bottom end of the second electric push rod (501), a first camera (505) is evenly arranged at the bottom end of the movable plate (502), sliding grooves (503) are arranged inside the covers (102) on both sides of the movable plate (502), and sliding blocks (504) are arranged inside the sliding grooves (503).

7. The aluminum profile surface defect identification device according to claim 6, characterized in that: The slider (504) and the cover body (102) form a sliding structure via a sliding groove (503), and one side of the slider (504) is fixedly connected to one side of the moving plate (502).