Switch clamping and power-on detection tool

By designing a tool for switching clamping and power-on detection including panels, blocks, pads, footers, support sleeves and probes, the problem of difficulty in detecting instantaneous switches before welding wires in the switch is solved, and the advance detection and removal of switches is realized, the production efficiency and pass rate are improved, and the production cost is reduced.

CN222825638UActive Publication Date: 2025-05-02GUIZHOU HUAYANG ELECTRICAL
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421118356.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-05-02
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The prior art is difficult to detect instantaneous switches before the switch is welded to wire, resulting in the switch being solid and unable to be repaired during the later power-on inspection, resulting in high production costs and serious waste.

Method used

A tool for switching clamping and power-on detection is designed, including panels, chunks, pads, footers, support sleeves and probes. The probe is in contact with the pins of the connector nozzle, and the power-on inspection is performed using the control box to detect and remove instantaneous switches in advance.

Benefits of technology

It realizes visual power-on detection of switches before welding wires, eliminates unqualified switches in advance, reduces rework and scrapping, improves the pass rate and reduces production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222825638U_ABST
    Figure CN222825638U_ABST
Patent Text Reader

Abstract

The utility model discloses a switch clamping and power-on detection tool, which comprises a panel (1), a pressing block (2), a base plate (3), a foot pad (4), a supporting sleeve (5) and a probe (6), and is characterized in that the pressing block (2) is arranged on the panel (1); the panel (1) is connected with the upper end of the foot pad (4), the middle of the foot pad (4) is connected with the base plate (3), the lower end of the foot pad (4) is inserted into the supporting sleeve (5) to be screwed into a screw, the probe (6) is installed in the center of the foot pad (4), and the pressing block (2) is inserted into a hole formed in the side face of the panel (1). According to the utility model, visual power-on detection is carried out on the switch before the lead is welded, the instantaneous switch is detected and removed in advance, reworking and scrapping caused by the fact that the unqualified switch can only be detected in the subsequent process are reduced, and the qualified rate is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of switches, and in particular relates to a tooling for switch clamping and power-on detection. Background Art

[0002] The switch is composed of a base, a nozzle, a push rod, a spring, a button, and a bushing. Due to the reaction force of the spring, each part and component is in a dispersed state before laser welding. The prior art is to tighten the switch with a screw sleeve, place it on a vise, rotate the stroke measuring device, and judge the parameter value of the switch by listening to the sound of the switch switching. However, the instantaneousness of the switch cannot be detected by listening to the sound, and can only be checked by powering on after the wires are brazed and the connectors are installed. This results in that when the switch is found to have instantaneousness after the power-on inspection in the later stage, the inside of the switch mechanism has been glued and fixed, and the switch components have been laser welded and cannot be repaired, and the entire switch can only be scrapped, resulting in high production costs and serious waste. Summary of the invention

[0003] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a switch clamping and power-on detection tooling with a high pass rate and low production cost, which can visually detect the switch before welding the wire, detect and eliminate instantaneous switches in advance, reduce the rework and scrapping of unqualified switches that can only be detected in subsequent processes, and provide a switch clamping and power-on detection tooling with a high pass rate and low production cost.

[0004] The purpose of the utility model and the solution of its main technical problems are achieved by adopting the following technical solutions:

[0005] The utility model discloses a tooling for switch clamping and power-on detection, comprising a panel, a pressure block, a pad, a foot, a support sleeve and a probe, and is characterized in that the panel is connected to the upper end of the foot, the middle part of the foot is connected to the pad, the lower end is inserted into the support sleeve and screwed in, the center of the foot is equipped with a probe, and the pressure block is inserted into a hole arranged on the side of the panel.

[0006] A perforation is provided at the center of the panel.

[0007] A U-shaped groove is arranged at one end of the pressing block.

[0008] Compared with the prior art, the utility model has obvious beneficial effects; from the above technical scheme, it can be known that: the upper end of the foot is connected through the panel, the middle part of the foot is connected to the pad, the lower end is inserted into the support sleeve and screwed in, a probe is installed in the center of the foot, and a pressure block is inserted into the hole set on the side of the panel. The plane of the pad is used as the reference plane for measuring the switch, and a retractable probe is installed in the center of the pad. The position of the probe is in contact with the two switch pins in the pipe nozzle. The 8 probes are connected to the control box through 8 wires for power-on inspection. The pressure block is inserted into the square hole set on the side of the panel. The height from the position of the square hole to the plane of the pad is the distance from the switch base to the pipe nozzle groove. The pressure block is designed as a U-shaped groove structure, and its size matches the pipe nozzle groove. Rotate the screw sleeve to tighten the bushing-pipe nozzle combination, and then insert the pipe nozzle assembly into the measuring device so that the base pin in the pipe nozzle assembly contacts the probe, and continue to press down until the base plane is flush with the lower pad plane. The pressure block is inserted into the panel, and the switch is tightened by fitting the U-shaped groove of the pressure block to the pipe nozzle groove. After adjusting the parameters, two points are punched 180° symmetrically at the joint between the screw sleeve and the pipe nozzle for pre-tightening, and a circle is welded at the interface between the screw sleeve and the pipe nozzle using laser welding. This enables visual power-on detection of the switch before welding the wires, and detects and removes instantaneous switches in advance, reducing rework and scrapping of unqualified switches that can only be detected in subsequent processes. This has a high pass rate and low production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model;

[0010] Figure 2 It is the front view of the utility model;

[0011] Figure 3 It is a top view of the pressing block of the utility model;

[0012] Figure 4 It is a usage state diagram of the utility model;

[0013] Figure 5 The utility model is a schematic structural diagram of a switch without a screw sleeve.

[0014] Marking in the figure

[0015] 1. Panel, 2. Pressure block, 3. Pad, 4. Foot, 5. Support sleeve, 6. Probe, 7. Screw sleeve, 8. Base, 9. Push rod, 10. Spring, 11. Button, 12. Bushing, 13. Pipe nozzle. DETAILED DESCRIPTION

[0016] The specific implementation methods, structures, features and functions of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0017] The utility model discloses a tooling for switch clamping and power-on detection, comprising a panel 1, a pressure block 2, a pad 3, a foot 4, a support sleeve 5, and a probe 6, and is characterized in that: the panel 1 is connected to the upper end of the foot 4, the middle part of the foot 4 is connected to the pad 3, the lower end is inserted into the support sleeve 5 and screwed in, the probe 6 is installed at the center of the foot 4, the pressure block 2 is inserted into the hole set on the side of the panel 1, a through hole is set in the center of the panel 1, and a U-shaped groove is set at one end of the pressure block 2.

[0018] When using, see Figure 4-5 , rotate the screw sleeve 7 to tighten the bushing 12-pipe nozzle 13 combination, then insert the pipe nozzle assembly into the measuring device, make the base 8 pin in the pipe nozzle assembly contact the probe 6, continue to press down until the base 8 plane is flush with the lower pad 3 plane, insert the pressure block 2 into the panel 1, and tighten the pipe nozzle assembly by fitting the U-shaped groove of the pressure block to the groove of the pipe nozzle 13. Power-on detection, detect and eliminate instantaneous switches in advance, and after adjusting the parameters, pre-tighten the two points of 180° hedge at the joint position of the bushing 12 and the pipe nozzle 13, and use laser welding to weld a circle at the interface between the bushing 12 and the pipe nozzle 13.

[0019] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A tool for clamping and power-on detection of a switch, comprising a panel (1), a pressing block (2), a pad (3), a pad (4), a support sleeve (5), and a probe (6), characterized in that; The panel (1) is connected to the upper end of the pad foot (4), the middle of the pad foot (4) is connected to the pad plate (3), the lower end is inserted into the support sleeve (5) and screwed in, a probe (6) is installed in the center of the pad foot (4), and a pressure block (2) is inserted into a hole set on the side of the panel (1).

2. A switch clamping and power-on detection tool as claimed in claim 1, characterized in that; The panel (1) is provided with a perforation in the centre.

3. A switch clamping and power-on detection tool as claimed in claim 1, characterized in that; A U-shaped groove is provided at one end of the pressing block (2).