Wax dipping device for duck meat processing

By designing an automated wax dipping device for duck meat processing, the scalding risk and inefficiency caused by manual operation are solved, and safe and efficient duck wax dipping treatment is achieved.

CN222828016UActive Publication Date: 2025-05-06WENZHOU CLAPPING FOOD CO LTD
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Patent Information

Application Number
CN202421907749.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-05-06
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

In the existing duck meat processing technology, manually hand-held duck body is immersed in a wax liquid pool for hair removal, which can easily lead to scalding of staff and inefficiency.

Method used

A wax dipping device for duck meat processing is designed, including a rack, material hanging mechanism, lifting mechanism, wax liquid pool and collection box. The driving parts control the movement of the material hanging plate in the Y direction and Z direction to realize automated duck body wax dipping operation.

Benefits of technology

Effectively prevent staff from being scalded and improve the efficiency of soaking wax, and can handle multiple duck bodies at the same time, significantly improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of duck meat processing, and particularly relates to a wax dipping device for duck meat processing. The material hanging mechanism comprises a U-shaped support and a material hanging plate, the U-shaped support is arranged in the rack, and the material hanging plate is movably arranged in the U-shaped support in the Y direction; the lifting mechanism is used for controlling the hanging mechanism to lift in the Z direction; the wax liquid pool is arranged in the rack and is positioned below the U-shaped bracket; the collecting box is arranged in the rack and is positioned below the U-shaped bracket; the driving piece is arranged on the U-shaped support and used for controlling the hanging plate to move in the U-shaped support in the Y direction; the device has the beneficial effects that the duck body does not need to be soaked in a wax liquid pool by hand in the wax-soaking and feather-removing operation of the duck body, so that a worker is prevented from being scalded; and multiple duck bodies are simultaneously subjected to wax dipping treatment, so that the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of duck meat processing, in particular to a wax dipping device for duck meat processing. Background Art

[0002] Before processing the duck, the hair on the duck's body needs to be scalded and plucking to make it fall off, but a small part of the hair will still remain on the duck's body and need to be removed with the help of edible wax.

[0003] In the prior art, most of the duck waxing and hair removal operations are performed by manually holding the duck body and dipping it into a wax liquid pool. This operation can easily cause burns to the workers and has low work efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a wax dipping device for duck meat processing in view of the above-mentioned technical problems, so as to prevent workers from being scalded and improve the efficiency of wax dipping.

[0005] In view of this, the utility model provides a wax dipping device for duck meat processing, comprising:

[0006] frame;

[0007] A material hanging mechanism, the material hanging mechanism comprising a U-shaped bracket and a material hanging plate, the U-shaped bracket is arranged in the frame, and the material hanging plate is movably arranged in the U-shaped bracket along the Y direction;

[0008] A lifting mechanism, the lifting mechanism is arranged on the frame, and the lifting mechanism is used to control the hanging mechanism to rise and fall along the Z direction;

[0009] A wax liquid pool, which is arranged in the frame and below the U-shaped bracket;

[0010] A collection box, which is arranged in the frame and below the U-shaped bracket;

[0011] Wherein, it also includes a driving member, which is arranged on the U-shaped bracket and is used to control the hanging plate to move along the Y direction in the U-shaped bracket.

[0012] Furthermore, the U-shaped bracket is provided with slide grooves on both inner sides in the X direction, and the hanging plate is located in the two slide grooves on both sides in the X direction respectively.

[0013] Furthermore, the wax liquid pool also includes:

[0014] A sieve cylinder, wherein the sieve cylinder is arranged in the wax liquid pool;

[0015] The stirring assembly comprises a stirring rod and a driving motor for controlling the rotation of the stirring rod, and the stirring rod is located in the wax liquid pool.

[0016] Furthermore, the U-shaped bracket is provided with limit rods on both outer sides in the X direction, and the frame is provided with limit plates on both inner sides in the X direction, and the limit plates are used to limit the moving distance of the limit rod in the Z direction.

[0017] Furthermore, the hanging plate is provided with a plurality of through holes.

[0018] Furthermore, it also includes a fan, which is arranged on the frame.

[0019] Furthermore, the lifting mechanism comprises:

[0020] A base, wherein the base is arranged on the frame;

[0021] A driving cylinder, wherein the driving cylinder is arranged on the base;

[0022] Wherein, the output end of the driving cylinder is connected with the hanging plate.

[0023] Furthermore, a plurality of supporting columns are provided at the bottom of the frame.

[0024] The beneficial effects of the utility model are:

[0025] 1. The hanging plate is controlled to move in the Y and Z directions through the lifting mechanism and the driving parts. The staff only needs to hang the duck body on the hanging plate to complete the wax dipping process of the duck body. There is no need to manually hold the duck body and immerse it in the wax liquid pool to avoid scalding of the staff. In addition, multiple duck bodies can be hung on the hanging plate, and multiple duck bodies can be wax dipped at the same time, which effectively improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a partial structural schematic diagram of the utility model;

[0027] Figure 2 It is a partial structural schematic diagram of another viewing angle of the utility model;

[0028] Figure 3 It is a sectional view of the overall structure of the utility model;

[0029] The symbols in the figure are:

[0030] 1. Frame; 2. U-shaped bracket; 3. Hanging plate; 4. Wax liquid pool; 5. Collection box; 6. Driving part; 7. Slide; 8. Screen drum; 9. Stirring rod; 10. Driving motor; 11. Limit rod; 12. Limit plate; 13. Through hole; 14. Fan; 15. Base; 16. Driving cylinder. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0032] In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0033] Embodiment 1:

[0034] This embodiment provides a wax dipping device for duck meat processing, comprising:

[0035] Rack 1;

[0036] A material hanging mechanism, the material hanging mechanism comprises a U-shaped bracket 2 and a material hanging plate 3, the U-shaped bracket 2 is arranged in the frame 1, and the material hanging plate 3 is movably arranged in the U-shaped bracket 2 along the Y direction;

[0037] A lifting mechanism, which is arranged on the frame 1 and is used to control the hanging mechanism to rise and fall along the Z direction;

[0038] A wax liquid pool 4, wherein the wax liquid pool 4 is arranged in the frame 1 and below the U-shaped bracket 2;

[0039] A collection box 5, wherein the collection box 5 is arranged in the frame 1 and below the U-shaped bracket 2;

[0040] The driving member 6 is also included. The driving member 6 is arranged on the U-shaped bracket 2 and is used to control the hanging plate 3 to move along the Y direction in the U-shaped bracket 2.

[0041] Furthermore, the U-shaped bracket 2 is provided with slide grooves 7 on both inner sides in the X direction, and the hanging plate 3 is located in the two slide grooves 7 on both sides in the X direction.

[0042] In the present technical solution, the driving member 6 can be a pneumatic cylinder or an electric cylinder. The driving member 6 controls the hanging plate 3 to move along the Y direction in the U-shaped bracket 2, and the slide groove 7 limits the Y-direction movement of the hanging plate 3; a number of hooks are provided under the hanging plate 3, and the driving member 6 first drives the hanging plate 3 to move above the collecting box 5, and the staff hangs the processed duck body on the hook, and the driving member 6 then drives the hanging plate 3 to move above the wax liquid pool 4, and then the lifting mechanism controls the hanging mechanism to descend as a whole, so that the duck body hung on the hanging plate 3 is immersed in the wax liquid.

[0043] After the wax dipping of the duck body is completed, the lifting mechanism controls the hanging mechanism to rise as a whole, and then the driving member 6 drives the hanging plate 3 to move to the top of the collection box 5. The staff removes the wax-dipping duck body and then hangs the unwaxed duck body.

[0044] Through this structural design, the hanging plate 3 can be moved in the Y direction and the Z direction. The staff only needs to hang the duck body on the hanging plate 3 to complete the wax dipping operation of the duck body. There is no need to manually hold the duck body and immerse it in the wax liquid pool 4, which can avoid burns to the staff. In addition, multiple duck bodies can be hung on the hanging plate, and multiple duck bodies can be wax dipped at the same time, which effectively improves work efficiency.

[0045] It is worth mentioning that the driving member 6 can also be composed of a motor and a screw rod, one end of the screw rod is threadedly connected to the inside of the hanging plate 3, and the other end is connected to the output end of the motor through a coupling. The motor drives the screw rod to rotate so that the hanging plate 3 moves in the Y direction inside the U-shaped bracket 2.

[0046] Embodiment 2:

[0047] This embodiment provides a wax dipping device for duck meat processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0048] Furthermore, the wax liquid pool 4 also includes:

[0049] A sieve drum 8, wherein the sieve drum 8 is arranged in the wax liquid pool 4;

[0050] The stirring assembly includes a stirring rod 9 and a driving motor 10 for controlling the rotation of the stirring rod 9 , and the stirring rod 9 is located in the wax liquid pool 4 .

[0051] In the present technical solution, the lifting mechanism controls the overall descent of the hanging mechanism to allow the duck body to fall into the screen drum 8 for wax dipping. At the same time, the driving motor 10 drives the stirring rod 9 to rotate. The blades on the stirring rod 9 stir the wax liquid in the wax liquid pool 4, so that the wax liquid continuously flows in the wax liquid pool 4 to prevent the wax liquid from being static and condensing, thereby effectively avoiding the wax dipping effect of the duck body being affected and improving practicality.

[0052] Embodiment 3:

[0053] This embodiment provides a wax dipping device for duck meat processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0054] Furthermore, the U-shaped bracket 2 is provided with limit rods 11 on both outer sides in the X direction, and the frame 1 is provided with limit plates 12 on both inner sides in the X direction, and the limit plates 12 are used to limit the moving distance of the limit rod 11 in the Z direction.

[0055] In the present technical solution, the limit plate 12 is installed on the two inner sides of the frame 1 in the X direction, and a space for the limit rod 11 to move in the Z direction is formed between the limit plate 12 and the inner wall of the frame 1. The limit rod 11 is located between the limit plate 12 and the inner wall of the frame 1, and the side wall of the limit rod 11 is connected to the outer wall of the U-shaped bracket 2 in the X direction.

[0056] Through this structural design, the limit plate 12 is used to limit the movement of the limit rod 11 in the Z direction, thereby realizing the movement limitation of the hanging mechanism in the Z direction. When the lifting mechanism fails, it can avoid the collision between the hanging plate 3 and the wax pool 4, reduce component damage and reduce economic losses.

[0057] Embodiment 4:

[0058] This embodiment provides a wax dipping device for duck meat processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0059] Furthermore, the hanging plate 3 is provided with a plurality of through holes 13 .

[0060] In the present technical solution, a plurality of through holes 13 are provided on the hanging plate 3, so as to reduce the weight of the hanging plate 3 while ensuring the structural strength of the hanging plate 3, thereby reducing the material input and the energy consumption required by the lifting mechanism and the driving member 6, thereby effectively reducing the production cost and improving the economic benefits.

[0061] Embodiment 5:

[0062] This embodiment provides a wax dipping device for duck meat processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0063] Furthermore, it also includes a fan 14 , which is arranged on the rack 1 .

[0064] In the present technical solution, the fan 14 is an existing technology available on the market. The fan 14 is arranged on the frame 1 and is located above the collecting bucket. When the duck body is finished being dipped in wax, the driving member 6 drives the hanging plate 3 to move to the top of the collecting bucket. The airflow generated by the fan 14 allows the wax liquid on the surface of the duck body to be quickly dried and formed, thereby firmly adhering to the duck body, effectively improving the drying and solidification efficiency of the wax liquid on the surface of the duck body.

[0065] Embodiment 6:

[0066] This embodiment provides a wax dipping device for duck meat processing, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0067] Furthermore, the lifting mechanism comprises:

[0068] A base 15, wherein the base 15 is disposed on the frame 1;

[0069] A driving cylinder 16, wherein the driving cylinder 16 is disposed on the base 15;

[0070] The output end of the driving cylinder 16 is connected to the hanging plate 3 .

[0071] In the present technical solution, the reciprocating motion of the output end of the driving cylinder 16 is utilized to drive the hanging mechanism to reciprocate in the Z direction, thereby realizing the lifting and lowering operation of the hanging mechanism in the Z direction; it is worth mentioning that it can also be designed as a transmission structure composed of a motor and a screw rod, the motor is installed on the base 15, the screw rod passes through the hanging plate 3 and is threadedly connected, one end of the screw rod is connected to the output end of the motor through a coupling, and a limit block is provided on the other end of the screw rod; the motor drives the screw rod to rotate to realize the movement of the hanging mechanism in the Z direction.

[0072] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A wax dipping device for duck meat processing, characterized in that: include: Rack (1); A material hanging mechanism, the material hanging mechanism comprising a U-shaped bracket (2) and a material hanging plate (3), the U-shaped bracket (2) being arranged in the frame (1), and the material hanging plate (3) being arranged in the U-shaped bracket (2) so as to be movable along the Y direction; A lifting mechanism, the lifting mechanism being arranged on the frame (1) and being used to control the lifting of the hanging mechanism along the Z direction; A wax liquid pool (4), wherein the wax liquid pool (4) is arranged in the frame (1) and below the U-shaped bracket (2); A collection box (5), the collection box (5) being arranged in the frame (1) and located below the U-shaped bracket (2); It also includes a driving member (6), which is arranged on the U-shaped bracket (2) and is used to control the hanging plate (3) to move along the Y direction inside the U-shaped bracket (2).

2. A wax dipping device for duck meat processing according to claim 1, characterized in that: The U-shaped bracket (2) is provided with slide grooves (7) on both inner sides in the X direction, and the hanging plate (3) is located in the two slide grooves (7) on both sides in the X direction.

3. A wax dipping device for duck meat processing according to claim 1, characterized in that: The wax liquid pool (4) also includes: A sieve drum (8), wherein the sieve drum (8) is arranged in the wax liquid pool (4); A stirring assembly, comprising a stirring rod (9) and a driving motor (10) for controlling the rotation of the stirring rod (9), wherein the stirring rod (9) is located in a wax liquid pool (4).

4. A wax dipping device for duck meat processing according to claim 1, characterized in that: The U-shaped bracket (2) is provided with limiting rods (11) on both outer sides in the X direction, and the frame (1) is provided with limiting plates (12) on both inner sides in the X direction, and the limiting plates (12) are used to limit the moving distance of the limiting rod (11) in the Z direction.

5. The wax dipping device for duck meat processing according to claim 1, characterized in that: The hanging plate (3) is provided with a plurality of through holes (13).

6. A wax dipping device for duck meat processing according to claim 1, characterized in that: It also comprises a fan (14), wherein the fan (14) is arranged on the frame (1).

7. The wax dipping device for duck meat processing according to claim 1, characterized in that: The lifting mechanism comprises: A base (15), wherein the base (15) is arranged on the frame (1); A driving cylinder (16), wherein the driving cylinder (16) is arranged on the base (15); The output end of the driving cylinder (16) is connected to the hanging plate (3).