Activated carbon decolorizing device for high fructose corn syrup
By designing a fructose syrup activated carbon decolorization device containing a mixing box, heating tube and filtration system, the problems of low decolorization efficiency and difficulty in removing activated carbon are solved, and rapid and effective decolorization and activated carbon removal are achieved.
Patent Information
- Application Number
- CN202421802119.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Due to poor fluidity in the production process, activated carbon is difficult to fully integrate with it, resulting in a long decolorization time and poor effect. There is a lack of a device for heating the syrup, which affects the decolorization efficiency and is difficult to remove the activated carbon after decolorization.
A fructose syrup activated carbon decolorization device is designed, including a mixing box, feed tube, filling tube, motor, heating tube and filtration system. The activated carbon is fully fused with the syrup through stirring and heating, and the decolorized activated carbon particles are removed through the filtration system.
The rapid and effective fusion of activated carbon and fructose syrup was achieved, the decolorization efficiency was improved, and the activated carbon particles were successfully removed through the filtration system, solving the problem of activated carbon residue in the syrup.
Smart Images
Figure CN222829106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fructose-glucose syrup decolorization, in particular to an activated carbon decolorization device for fructose-glucose syrup. Background Art
[0002] High fructose corn syrup is a starch crystal made by hydrolysis and isomerization of plant starch. It is an important sweetener. The production of high fructose corn syrup is not restricted by region and season. The equipment is relatively simple and the investment cost is low. Because it is mainly composed of fructose and glucose, it is called "high fructose corn syrup". High fructose corn syrup is a product that can completely replace sucrose. Like sucrose, it can be widely used in the food and beverage industry, especially in the beverage industry. Its flavor and taste are better than sucrose. The rise in sucrose prices has made the application of high fructose corn syrup in food, beverage and other industries show its advantages. The sweetness of high fructose corn syrup is close to that of sucrose of the same concentration, and the flavor is a bit similar to natural fruit juice. Due to the presence of fructose, it has a fragrant and refreshing feeling.
[0003] During the production process of high fructose corn syrup, activated carbon is needed for decolorization to remove the darker colored substances in the high fructose corn syrup. Due to the poor fluidity of high fructose corn syrup, the activated carbon cannot be well fused and adsorbed after being added to the high fructose corn syrup, and the decolorization time is long and the effect is poor. Secondly, since the operating temperature of the activated carbon is 75℃-80℃, the device for decolorizing the high fructose corn syrup lacks a device for heating the syrup in the device. Finally, after the activated carbon is adsorbed by the decolorization activated carbon, the activated carbon exists in the syrup and needs to be removed. Therefore, in view of the above problems, an activated carbon decolorization device for high fructose corn syrup is proposed. Utility Model Content
[0004] The utility model aims to provide an activated carbon decolorization device for high fructose syrup to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A device for decolorizing high fructose syrup with activated carbon comprises a stirring box, a feeding pipe is fixedly connected to the top of the stirring box, a valve is fixedly connected to the outside of the feeding pipe, a filling pipe is fixedly connected to the top of the stirring box, a plugging cover is threadedly connected to the top of the filling pipe, a motor is fixedly connected to the top of the stirring box, a rotating shaft is fixedly connected to the output end of the motor, a cross bar is fixedly connected to the outside of the rotating shaft, a rotating rod is rotatably connected to the outside of the cross bar near one end edge, a fixed frame is fixedly connected to the inside of the stirring box, a heating pipe is clamped inside the fixed frame, an inclined support leg is fixedly connected to the outside of the stirring box near the bottom end, a rubber block is fixedly connected to the bottom end of the support leg, a discharge pipe is fixedly connected to the bottom end of the discharge pipe, a sleeve is fixedly connected to the bottom end of the sleeve, and a bottom pipe is threadedly connected to the bottom end of the sleeve.
[0007] Preferably, the bottom tube is internally threadedly connected with a fixing ring, the bottom end of the fixing ring is fixedly connected with a filter basket, the outer bottom end of the bottom tube is fixedly connected with a threaded block, and the threaded block is internally threadedly connected with a discharge pipe.
[0008] Preferably, there are a plurality of cross bars, two of which form a group and are symmetrically arranged on the outside of the rotation axis.
[0009] Preferably, the heating tube is arranged in a spiral shape inside the stirring box.
[0010] Preferably, the diameter of the filter basket is smaller than the diameter of the bottom tube, and the bottom end of the filter basket is located above the inner bottom end of the bottom tube.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. In the utility model, through the provided stirring box, feeding pipe, filling pipe and plugging cover, fructose-glucose syrup and activated carbon can be added into the stirring box according to the proportion, and the stirring of the rotating shaft, cross bar and rotating rod driven by the motor can make the activated carbon and syrup fully merged, and the activated carbon can effectively and quickly decolorize the syrup;
[0013] 2. In the utility model, the syrup and activated carbon added to the mixing box can be heated by the fixed block and the heating tube, so that the temperature in the mixing box is within the use temperature range of the activated carbon, thereby accelerating the decolorization of the syrup;
[0014] 3. In the utility model, the decolorized syrup can be filtered by means of the set discharge pipe, sleeve, bottom pipe, fixing ring, filter basket, threaded block and discharge pipe, the activated carbon particles in the syrup can be removed, the syrup and the activated carbon particles can be separated, and the activated carbon particles after decolorization can be collected. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the structure at A;
[0017] Figure 3 This is a schematic diagram of the installation of the filter basket structure of the utility model.
[0018] In the figure: 1. mixing box; 2. feed pipe; 3. valve; 4. filling pipe; 5. plugging cover; 6. motor; 7. rotating shaft; 8. cross bar; 9. rotating rod; 10. fixing frame; 11. heating pipe; 12. supporting leg; 13. rubber block; 14. discharge pipe; 15. sleeve; 16. bottom pipe; 17. fixing ring; 18. filter basket; 19. threaded block; 20. discharge pipe. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0021] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0022] See also Figure 1-3 , the utility model provides a technical solution:
[0023] A fructose-glucose syrup activated carbon decolorization device comprises a stirring box 1, a feeding pipe 2 is fixedly connected to the top of the stirring box 1, a valve 3 is fixedly connected to the outside of the feeding pipe 2, a filling pipe 4 is fixedly connected to the top of the stirring box 1, a plugging cover 5 is threadedly connected to the top of the filling pipe 4, a motor 6 is fixedly connected to the top of the stirring box 1, a rotating shaft 7 is fixedly connected to the output end of the motor 6, a cross bar 8 is fixedly connected to the outside of the rotating shaft 7, a rotating rod 9 is rotatably connected to the outside of the cross bar 8 near one end edge, a fixing frame 10 is fixedly connected to the inside of the stirring box 1, a heating tube 11 is clamped inside the fixing frame 10, an inclined support leg 12 is fixedly connected to the outside of the stirring box 1 near the bottom, a rubber block 13 is fixedly connected to the bottom of the support leg 12, a discharge pipe 14 is fixedly connected to the bottom of the discharge pipe 14, a sleeve 15 is fixedly connected to the bottom end of the sleeve 15, and a bottom pipe 16 is threadedly connected to the bottom end of the sleeve 15.
[0024] A fixing ring 17 is connected to the bottom tube 16 through internal threads, a filter basket 18 is fixedly connected to the bottom end of the fixing ring 17, a threaded block 19 is fixedly connected to the bottom end of the outer side of the bottom tube 16, and a discharge pipe 20 is connected to the threaded block 19 through internal threads; there are a plurality of cross bars 8, two cross bars 8 form a group, and are symmetrically arranged on the outside of the rotating shaft 7; the heating tube 11 is arranged in a spiral shape inside the mixing box 1; the diameter of the filter basket 18 is smaller than the diameter of the bottom tube 16, and the bottom end of the filter basket 18 is located above the inner bottom end of the bottom tube 16.
[0025] Working process: The device is a decolorizing device for fructose syrup. A feed pipe 2 is fixedly connected to the top of the mixing box 1. A valve 3 is arranged on the feed pipe 2. A filling pipe 4 is fixedly connected to the top of the mixing box 1. A plugging cover 5 is threadedly connected to the top of the filling pipe 4. A motor 6 is fixedly connected to the top of the mixing box 1. A rotating shaft 7 is fixedly connected to the output end of the motor 6. A cross bar 8 is fixedly connected to the outside of the rotating shaft 7. A rotating rod 9 is rotatably connected to the outside of the cross bar 8. A fixing frame 10 is fixedly connected to the inside of the mixing box 1. A heating pipe 11 is clamped inside the fixing frame 10. The outer side of the box 1 is fixedly connected with a support leg 12, the bottom end of the support leg 12 is fixedly connected with a rubber block 13, the bottom end of the mixing box 1 is fixedly connected with a discharge pipe 14, the bottom end of the discharge pipe 14 is fixedly connected with a sleeve 15, the inner bottom end of the sleeve 15 is threadedly connected with a bottom pipe 16, the bottom end of the bottom pipe 16 is fixedly connected with a threaded block 19, the inner thread of the threaded block 19 is threadedly connected with a discharge pipe 20, the inner thread of the bottom pipe 16 is threadedly connected with a fixing ring 17, the bottom end of the fixing ring 17 is fixedly connected with a filter basket 18, when it is necessary to decolorize the fructose syrup, the external power supply is connected to the motor 6 and The heating tube 11 is powered, and a proper amount of fructose syrup is added to the mixing box 1 through the feed pipe 2 and the valve 3. Then the plug 5 is unscrewed, and a proper amount of activated carbon particles are added to the mixing box 1 from the filling pipe 4. Then the motor 6 and the heating tube 11 are started. The motor 6 drives the rotating shaft 7 to rotate, and the rotating shaft 7 drives the cross bar 8 to rotate. The rotating rod 9 outside the cross bar 8 rotates automatically. After the heating tube 11 is powered, the fructose syrup inside the mixing box 1 is stirred to fully fuse the fructose syrup and the activated carbon particles. After a period of decolorization, the heating tube 11 and Motor 6 opens the control valve on the discharge pipe 20, and the fructose syrup inside the mixing box 1 enters the sleeve 15 through the discharge pipe 14. After the fructose syrup is filtered by the filter basket 18, the activated carbon particles remain in the filter basket 18, and the filtered fructose syrup is discharged through the discharge pipe 20. After a large amount of activated carbon particles are accumulated in the filter basket 18, the bottom pipe 16 is removed from between the sleeve 15 and the discharge pipe 20, and the fixing ring 17 is twisted to take out the filter basket 18 containing the activated carbon particles from the bottom pipe 16. After cleaning, the filter basket 18 can be installed in the bottom pipe 16.
[0026] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An activated carbon decolorization device for high fructose syrup, comprising a stirring box (1), characterized in that: The top of the mixing box (1) is fixedly connected to a feed pipe (2), the outside of the feed pipe (2) is fixedly connected to a valve (3), the top of the mixing box (1) is fixedly connected to a filling pipe (4), the top of the filling pipe (4) is threadedly connected to a plugging cover (5), the top of the mixing box (1) is fixedly connected to a motor (6), the output end of the motor (6) is fixedly connected to a rotating shaft (7), the outside of the rotating shaft (7) is fixedly connected to a cross bar (8), and the outside of the cross bar (8) is rotatably connected to a rotating rod near one end edge. (9), a fixing frame (10) is fixedly connected to the inside of the mixing box (1), a heating tube (11) is clamped inside the fixing frame (10), an inclined support leg (12) is fixedly connected to the outside of the mixing box (1) near the bottom, a rubber block (13) is fixedly connected to the bottom of the support leg (12), a discharge pipe (14) is fixedly connected to the bottom of the mixing box (1), a sleeve (15) is fixedly connected to the bottom of the discharge pipe (14), and a bottom pipe (16) is threadedly connected to the bottom of the sleeve (15).
2. The activated carbon decolorization device for high fructose syrup according to claim 1, characterized in that: The bottom tube (16) is internally threadedly connected to a fixing ring (17), the bottom end of the fixing ring (17) is fixedly connected to a filter basket (18), the outer bottom end of the bottom tube (16) is fixedly connected to a threaded block (19), and the threaded block (19) is internally threadedly connected to a discharge pipe (20).
3. The activated carbon decolorization device for high fructose syrup according to claim 1, characterized in that: The number of the cross bars (8) is several, two cross bars (8) form a group, and are symmetrically arranged on the outside of the rotating shaft (7).
4. The activated carbon decolorization device for high fructose syrup according to claim 1, characterized in that: The heating tube (11) is arranged in a spiral shape inside the stirring box (1).
5. The activated carbon decolorization device for high fructose syrup according to claim 2, characterized in that: The diameter of the filter basket (18) is smaller than the diameter of the bottom tube (16), and the bottom end of the filter basket (18) is located above the inner bottom end of the bottom tube (16).