Horizontal flow sedimentation tank floating type sealing system with travelling mud scraper

By using floating sealing systems and isolating drive wheels in the advection sedimentation tank, the problems of corrosion of metal components and leakage of electrical components in the existing sealing systems are solved, extending the service life of the equipment and ensuring the sealing effect.

CN222829126UActive Publication Date: 2025-05-06SHANDONG GEMSKY ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520530715.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-05-06
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

The sealing system equipped with driving sludge scrapers in the existing advection sedimentation tanks has the risk of corrosion of metal parts and leakage of electrical components, and the equipment has a short service life.

Method used

A floating sealing system is adopted. By setting up a floating sealing cover in the sedimentation tank, the drive wheel, drive frame, bearing platform and electrical control box are isolated to avoid contact with corrosive gases, and cooperate with the slide and the barrier layer to ensure the sealing effect.

Benefits of technology

It effectively avoids the risks of corrosion of metal components and leakage of electrical components, extends the service life of the equipment, and maintains the sealing effect through automatic adaptive liquid level fluctuations, ensuring the safe and reliable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of separation devices, and particularly relates to a horizontal flow sedimentation tank floating type sealing system with a traveling mud scraper, which comprises a sedimentation tank main body, the traveling mud scraper is arranged on the sedimentation tank main body and comprises a mud scraping plate, and the mud scraping plate is positioned in the sedimentation tank main body. A floating sealing cover is slidably arranged in the sedimentation tank body, the mud scraping plate is located below the floating sealing cover, a sliding way is arranged on the floating sealing cover in a penetrating mode, a blocking layer is arranged in the sliding way in a matched mode, a vertical rod is arranged in the center of the mud scraping plate and penetrates through the sliding way, and a bearing platform is arranged at the top of the vertical rod. A lantern ring is slidably arranged on the vertical rod, driving frames are arranged at the two ends of the lantern ring in a matched mode, driving wheels are arranged on the driving frames, and the driving wheels are electrically connected with the electric cabinet. The utility model can avoid the corrosion of metal parts and prolong the service life of equipment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of separation devices, and in particular relates to a floating sealing system of an advection sedimentation tank with a traveling mud scraper. Background Art

[0002] In the sewage treatment process, the horizontal flow sedimentation tank is the core solid-liquid separation equipment, which allows the suspended matter in the sewage to settle naturally through horizontal slow flow. However, the natural volatilization of pollutants in the sewage in the tank will produce odor pollution. At present, for the horizontal flow sedimentation tank equipped with a traveling scraper, the conventional sealing scheme generally adopts an integral sealing structure, that is, the transmission mechanism, platform mechanism, electric control box and driven wheel group of the scraper are all encapsulated in the sealing cover. This method has obvious defects. First, the high humidity and corrosive gas environment in the sealing cover will accelerate the corrosion of metal parts and shorten the service life of the equipment; second, the electrical components are in a humid environment for a long time, which is easy to cause leakage risks and pose a major safety hazard. Utility Model Content

[0003] The utility model aims to provide a floating sealing system for a horizontal flow sedimentation tank with a traveling scraper, which can avoid corrosion of metal parts, reduce the risk of leakage and short circuit of electrical components, and extend the service life of the equipment.

[0004] To achieve the above purpose, the technical solution of the utility model is:

[0005] A floating sealing system for a horizontal flow sedimentation tank with a traveling scraper comprises a sedimentation tank body, a traveling scraper is arranged on the sedimentation tank body, the traveling scraper comprises a scraper plate, the scraper plate is located inside the sedimentation tank body, a floating sealing cover is slidably arranged inside the sedimentation tank body, the scraper plate is located below the floating sealing cover, a slideway is penetrated through the floating sealing cover, a blocking layer is cooperated in the slideway, a vertical pole is arranged in the center of the scraper plate, the vertical pole penetrates the slideway and a bearing platform is arranged on the top of the vertical pole, an electric control box is arranged on the bearing platform, a collar is slidably arranged on the vertical pole, a driving frame is cooperated with at both ends of the collar, a driving wheel is arranged on the driving frame, and the driving wheel is electrically connected to the electric control box.

[0006] Furthermore, the sedimentation tank body includes a sedimentation tank, which is overall in a rectangular shape, and track beams are provided at both ends of the sedimentation tank to cooperate with the driving wheels.

[0007] Furthermore, the floating sealing cover is slidably arranged in the sedimentation tank in cooperation with the scraper blade, and a plurality of buoys are arranged at the bottom of the floating sealing cover.

[0008] Furthermore, a plurality of sliding blocks are respectively arranged on both sides of the floating sealing cover, and a plurality of guide rails are arranged on the inner wall of the sedimentation tank to cooperate with the sliding blocks.

[0009] Furthermore, the height of the collar is higher than the height of the floating sealing cover, and the height of the collar is lower than the height of the bearing platform.

[0010] Furthermore, the blocking layer includes a plurality of groups of blocking units that are relatively arranged, and the plurality of groups of blocking units are evenly arranged in the slideway.

[0011] Furthermore, the blocking unit comprises a telescopic rod, one end of which passes through the side wall of the slideway and is slidably arranged in the floating sealing cover, and the other end of the telescopic rod is hinged with a flexible sealing ball.

[0012] Furthermore, a spring is arranged at one end of the telescopic rod away from the flexible sealing ball, and one end of the spring away from the telescopic rod is fixedly arranged in the floating sealing cover.

[0013] Furthermore, a track is arranged on the top of the track beam to cooperate with the driving wheel.

[0014] Furthermore, a mud collecting bucket is provided at the bottom of the sedimentation tank, and a mud discharge pipe is provided on the mud collecting bucket.

[0015] The beneficial effects of the utility model are:

[0016] By setting up a floating sealing cover, the driving wheel, driving frame, bearing platform and electric control box are isolated outside the sedimentation tank body, so as to avoid corrosive gas from damaging metal parts and electrical components and extend the service life of the equipment; the floating sealing cover can automatically rise and fall according to the liquid level fluctuation inside the sedimentation tank body, and can always maintain the sealing effect to avoid sealing failure due to liquid level changes; by setting up an electric control box, driving wheel and driving frame, the scraper blade can be driven to move and the scraping efficiency can be improved; the slide and the barrier layer cooperate to enable the vertical pole to move in the slide, and at the same time can block the leakage of corrosive gas to ensure the safe and reliable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the scraper, the upright pole, the driving frame, the driving wheel, the collar and the bearing platform in the utility model;

[0019] Figure 3 It is a structural schematic diagram of the main body of the sedimentation tank in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the floating sealing cover, slideway and buoy in the utility model;

[0021] Figure 5 It is a structural schematic diagram of the floating sealing cover, the slideway and the sliding block in the utility model;

[0022] Figure 6 It is a partial structural schematic diagram of the barrier layer in the utility model;

[0023] In the figure:

[0024] 1. Sedimentation tank body; 101. Sedimentation tank; 102. Track beam; 103. Guide rail; 2. Scraper; 3. Floating sealing cover; 4. Slide; 5. Barrier layer; 501. Barrier unit; 5011. Telescopic rod; 5012. Flexible sealing ball; 6. Vertical pole; 7. Load-bearing platform; 8. Electric control box; 9. Ring; 10. Drive frame; 11. Drive wheel; 12. Track; 13. Float; 14. Slider; 15. Mud collecting bucket; 16. Mud discharge pipe. DETAILED DESCRIPTION

[0025] The present invention will be specifically described and illustrated below in conjunction with the embodiments.

[0026] Example 1

[0027] like Figure 1-6 As shown, the floating sealing system of the horizontal flow sedimentation tank with a traveling scraper described in the utility model comprises a sedimentation tank body 1, on which a traveling scraper is arranged, the traveling scraper comprises a scraper plate 2, the scraper plate 2 is located inside the sedimentation tank body 1, a floating sealing cover 3 is slidably arranged inside the sedimentation tank body 1, the scraper plate 2 is located below the floating sealing cover 3, a slideway 4 is penetrated through the floating sealing cover 3, a barrier layer 5 is cooperated with the slideway 4, a vertical pole 6 is arranged in the center of the scraper plate 2, the vertical pole 6 penetrates through the slideway 4 and a bearing platform 7 is arranged on the top of the vertical pole 6, an electric control box 8 is arranged on the bearing platform 7, a collar 9 is slidably arranged on the vertical pole 6, drive frames 10 are cooperated with at both ends of the collar 9, a drive wheel 11 is arranged on the drive frame 10, and the drive wheel 11 is electrically connected to the electric control box 8. The driving wheel 11, the driving frame 10, the bearing platform 7 and the electric control box 8 are isolated outside the sedimentation tank body 1 to avoid contact with the corrosive gas in the sedimentation tank body 1, prevent corrosion of metal parts, reduce the risk of leakage and short circuit of electrical components, and extend the service life of the equipment; the driving wheel 11 is controlled by the electric control box 8, and the driving wheel 11 drives the driving frame 10, and then drives the scraper 2 to move, thereby realizing the scraping function and improving the scraping efficiency; the slide 4 and the barrier layer 5 on the floating sealing cover 3 cooperate to enable the vertical rod 6 to move in the slide 4, and at the same time the barrier layer 5 blocks the leakage of corrosive gases to ensure safe and reliable operation of the equipment.

[0028] The sedimentation tank body 1 includes a sedimentation tank 101, which is arranged in a rectangular parallelepiped shape as a whole, and track beams 102 are arranged at both ends of the sedimentation tank 101 to cooperate with the driving wheels 11. The sedimentation tank 101 is arranged in a rectangular parallelepiped shape, and has a stable structure, which is conducive to the horizontal slow flow of sewage in the sedimentation tank 101 and improves the sedimentation effect.

[0029] The floating seal cover 3 is slidably arranged in the sedimentation tank 101 in cooperation with the scraper blade 2, and a plurality of floats 13 are arranged at the bottom of the floating seal cover 3. The floats 13 enable the floating seal cover 3 to automatically rise and fall according to the liquid level fluctuation inside the sedimentation tank body 1, so as to avoid sealing failure caused by liquid level changes.

[0030] Several sliders 14 are respectively arranged on both sides of the floating seal cover 3, and several guide rails 103 are arranged on the inner wall of the sedimentation tank 101 to cooperate with the sliders 14. The sliders 14 cooperate with the guide rails 103 to make the floating seal cover 3 slide more smoothly in the sedimentation tank 101.

[0031] The height of the collar 9 is higher than the height of the floating sealing cover 3, and the height of the collar 9 is lower than the height of the bearing platform 7. The collar 9 ensures that the driving wheel 11 and the driving frame 10 can smoothly drive the upright pole 6 and the scraper blade 2 to move.

[0032] The blocking layer 5 includes a plurality of groups of blocking units 501 that are arranged opposite to each other, and the plurality of groups of blocking units 501 are evenly arranged in the slideway 4 .

[0033] The blocking unit 501 comprises a telescopic rod 5011 , one end of which passes through the side wall of the slideway 4 and is slidably disposed in the floating sealing cover 3 , and the other end of the telescopic rod 5011 is hinged with a flexible sealing ball 5012 .

[0034] A spring is arranged at one end of the telescopic rod 5011 away from the flexible sealing ball 5012, and the end of the spring away from the telescopic rod 5011 is fixedly arranged in the floating sealing cover 3. When the vertical rod 6 starts to move, the flexible sealing ball 5012 contacts the vertical rod 6, and the telescopic rod 5011 will shrink accordingly, thereby ensuring that the vertical rod 6 can move freely in the slideway 4. When the vertical rod 6 passes the position of the flexible sealing ball 5012, the telescopic rod 5011 will automatically extend, prompting the two relatively arranged flexible sealing balls 5012 to re-dock, thereby maintaining the sealing effect of the barrier layer 5.

[0035] The top of the track beam 102 is provided with a track 12 in cooperation with the driving wheel 11. The track 12 provides a running track for the driving wheel 11, ensuring that the driving wheel 11 drives the scraper blade 2 to move smoothly along a straight line, thereby improving the accuracy and efficiency of scraping mud.

[0036] A mud collecting bucket 15 is provided at the bottom of the sedimentation tank 101, and a mud discharge pipe 16 is provided on the mud collecting bucket 15. The mud collecting bucket 15 can collect the settled mud, and the mud discharge pipe 16 is convenient for discharging the mud from the mud collecting bucket 15.

[0037] Working process and principle:

[0038] 1. Initial state:

[0039] The floating seal cover 3 floats on the liquid surface in the sedimentation tank 101 through the float 13 , and the sliders 14 on both sides of the floating seal cover 3 cooperate with the guide rails 103 on the inner wall of the sedimentation tank 101 to ensure the stability of the floating seal cover 3 .

[0040] The driving wheel 11 is located on the track 12 of the track beam 102 , the collar 9 is slidably arranged on the upright 6 , and the driving frame 10 is fixed to the collar 9 .

[0041] The plurality of groups of blocking units 501 of the blocking layer 5 are arranged opposite to each other, and under the action of the spring, the surfaces of two oppositely arranged flexible sealing balls 5012 are closely fitted to form a seal.

[0042] 2. Working of scraper 2:

[0043] The electric control box 8 controls the driving wheel 11 to move along the track 12, and the driving wheel 11 drives the vertical rod 6 to move in the slideway 4 through the driving frame 10 and the collar 9. When the vertical rod 6 passes through the blocking unit 501 in the slideway 4, the flexible sealing ball 5012 is squeezed by the vertical rod 6, so that the telescopic rod 5011 contracts and allows the vertical rod 6 to pass; after the vertical rod 6 passes, the spring pushes the telescopic rod 5011 to extend, so that the flexible sealing balls 5012 on both sides are tightly fitted again to form a seal.

[0044] The evenly distributed blocking units 501 ensure that a continuous seal is formed throughout the slideway 4, effectively preventing gas leakage.

[0045] When the upright pole 6 moves, it drives the scraper blade 2 below to move synchronously. The scraper blade 2 scrapes the sludge at the bottom of the sedimentation tank 101 to the sludge collecting bucket 15 and discharges it through the sludge discharge pipe 16.

[0046] 3. Floating seal cover 3 adaptive liquid level fluctuation:

[0047] When the liquid level in the sedimentation tank 101 changes, the float 13 pushes the floating seal cover 3 to rise and fall along the guide rail 103, ensuring that the floating seal cover 3 always covers the liquid surface to prevent the corrosive gas from spreading.

Claims

1. A floating sealing system for a horizontal flow sedimentation tank with a traveling scraper, comprising a sedimentation tank body (1), on which a traveling scraper is arranged, the traveling scraper comprising a scraper plate (2), the scraper plate (2) being located inside the sedimentation tank body (1), characterized in that: A floating sealing cover (3) is slidably arranged inside a sedimentation tank body (1), a scraper blade (2) is located below the floating sealing cover (3), a slideway (4) is penetrated through the floating sealing cover (3), a barrier layer (5) is cooperatively arranged in the slideway (4), a vertical pole (6) is arranged in the center of the scraper blade (2), the vertical pole (6) penetrates through the slideway (4) and a bearing platform (7) is arranged on the top of the vertical pole (6), an electric control box (8) is arranged on the bearing platform (7), a collar (9) is slidably arranged on the vertical pole (6), a driving frame (10) is cooperatively arranged at both ends of the collar (9), a driving wheel (11) is arranged on the driving frame (10), and the driving wheel (11) is electrically connected to the electric control box (8).

2. The floating sealing system of the advection sedimentation tank with a driving scraper according to claim 1 is characterized in that: The sedimentation tank body (1) comprises a sedimentation tank (101), which is arranged in a rectangular parallelepiped shape as a whole, and track beams (102) are arranged at both ends of the sedimentation tank (101) in cooperation with the driving wheels (11).

3. The floating sealing system of the advection sedimentation tank with a driving scraper according to claim 2 is characterized in that: The floating sealing cover (3) is slidably arranged in the sedimentation tank (101) in cooperation with the scraper blade (2), and a plurality of buoys (13) are arranged at the bottom of the floating sealing cover (3).

4. The floating sealing system of the advection sedimentation tank with a driving scraper according to claim 3 is characterized in that: A plurality of sliding blocks (14) are respectively arranged on both sides of the floating sealing cover (3), and a plurality of guide rails (103) are arranged on the inner wall of the sedimentation tank (101) to cooperate with the sliding blocks (14).

5. The floating sealing system of the advection sedimentation tank with a driving scraper according to claim 1 is characterized in that: The height of the collar (9) is higher than the height of the floating sealing cover (3), and the height of the collar (9) is lower than the height of the bearing platform (7).

6. The floating sealing system of the advection sedimentation tank with a driving scraper according to claim 1 is characterized in that: The blocking layer (5) comprises a plurality of groups of blocking units (501) arranged relatively to each other, and the plurality of groups of blocking units (501) are evenly arranged in the slideway (4).

7. The floating sealing system of the advection sedimentation tank with a traveling scraper according to claim 6 is characterized in that: The blocking unit (501) comprises a telescopic rod (5011), one end of the telescopic rod (5011) passes through the side wall of the slideway (4) and is slidably disposed in the floating sealing cover (3), and the other end of the telescopic rod (5011) is hinged with a flexible sealing ball (5012).

8. The floating sealing system of the advection sedimentation tank with a driving scraper according to claim 7 is characterized in that: A spring is provided at one end of the telescopic rod (5011) away from the flexible sealing ball (5012), and one end of the spring away from the telescopic rod (5011) is fixedly arranged in the floating sealing cover (3).

9. The floating sealing system of the advection sedimentation tank with a traveling scraper according to claim 2, characterized in that: A track (12) is provided on the top of the track beam (102) in cooperation with the driving wheel (11).

10. The floating sealing system of the advection sedimentation tank with a traveling mud scraper according to claim 2, characterized in that: A mud collecting bucket (15) is provided at the bottom of the sedimentation tank (101), and a mud discharge pipe (16) is provided on the mud collecting bucket (15).