Filter conditioning system

By designing a filter adjustment system for pipeline pumps, pneumatic butterfly valves and cool water towers in the water system, the problem of blockage and poor backflushing of the filter material layer of shallow sand filter is solved, and efficient water filtration and backflushing effect is achieved, improving water quality and production efficiency.

CN222829137UActive Publication Date: 2025-05-06LUBAN TECH (SHANXI) CO LTD
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Patent Information

Application Number
CN202421824467.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-06
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the existing water system filtration technology, the shallow sand filter is blocked after a long period of operation, resulting in a decrease in filtration efficiency and poor backwashing effect, and the accumulation in the filter material layer cannot be completely removed, affecting water quality and production efficiency.

Method used

A filter adjustment system is designed, including a pipeline pump, a pneumatic butterfly valve and a cooling water tower. The circulating water and cooling water are supercharged through the pipeline pump. The pneumatic butterfly valve controls the pipeline outlet according to the backwashing time, and the cool water tower adjusts the water temperature to improve the backwashing effect and filtration efficiency.

Benefits of technology

It improves the use effect of the filtration system, increases the water flow, improves the backwashing effect, extends the service life of the filter, improves the purity of the water quality, and reduces the subsequent treatment cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222829137U_ABST
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Abstract

The utility model relates to the technical field of water system filtration, in particular to a filter adjusting system. The system comprises a shallow sand filter, a pump room and a user side, and further comprises a pipeline pump, a pneumatic butterfly valve and a water cooling tower, the pipeline pump is arranged between the user side and the shallow sand filter, circulating water and refrigeration water flow into the shallow sand filter through the pipeline pump, the water cooling tower is arranged between the pump room and the shallow sand filter, and the pneumatic butterfly valve is arranged between the water cooling tower and the shallow sand filter; the user side is connected with the input ends of the circulating water pipeline and the refrigeration water pipeline, and the output ends of the circulating water pipeline and the refrigeration water pipeline are connected with the shallow sand filter. The filtering efficiency can be effectively improved, the water temperature is effectively adjusted, and the filtering effect is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water system filtration, in particular to a filter adjustment system. Background Art

[0002] In the production process of the coking industry, the effective operation of the water system plays a vital role. It is directly related to the stability of product quality, the improvement of production efficiency and the effectiveness of environmental protection. Among them, water system filtration, as a key link in purifying water quality and removing suspended matter and impurities, usually adopts shallow sand filtration system as the mainstream technology. This system is widely used for its simple structure, convenient operation and certain filtration efficiency. However, with the continuous advancement of coking technology and the expansion of production scale, the requirements for water purity are also increasing, and the traditional shallow sand filtration system has gradually exposed its limitations. Specifically, during the use of the filter, the filter material layer is blocked due to long-term operation, which affects the filtration efficiency and flux. At this time, regular backwashing operations are required to restore its filtration performance. For example, the Chinese patent with the authorization announcement number CN211051031U discloses a filter backwashing device for a sewage treatment station, which performs secondary filtration on the water filtered by the backwash filter by setting a filtering device to achieve an efficient filtering effect. Unfortunately, the existing backwashing mechanism often has problems such as insufficient flushing intensity and uneven distribution, resulting in poor backwashing effect and inability to completely remove the accumulation in the filter material layer, thereby limiting the continuous and efficient operation of the filter. This deficiency directly affects the water quality of the coking process water, increases the subsequent processing costs, and may even affect the stable operation of the production line due to substandard water quality, and cannot meet the increasingly stringent production needs and environmental protection standards. In view of this, the development of an efficient filter adjustment system has become an important research direction for the optimization and upgrading of the water system in the current coking industry. Utility Model Content

[0003] The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art and provide a filter adjustment system, which can improve the use effect of the filter system, increase the water flow rate, and improve the backwashing effect.

[0004] The technical solution of the utility model is:

[0005] A filter adjustment system includes a shallow sand filter, a pump room, a user end, a pipeline pump, a pneumatic butterfly valve, and a cooling tower. The pipeline pump is arranged between the user end and the shallow sand filter, and circulating water and cooling water flow into the shallow sand filter through the pipeline pump. The cooling tower is arranged between the pump room and the shallow sand filter, and the pneumatic butterfly valve is arranged between the cooling tower and the shallow sand filter.

[0006] As a further solution of the present application, the user end is connected to the input end of the circulating water pipeline and the cooling water pipeline, and the output end of the circulating water pipeline and the cooling water pipeline is connected to a shallow sand filter.

[0007] As a further solution of the present application, the pipeline pump has a head of 40 meters and a flow rate of 500m3 / H.

[0008] As a further solution of the present application, two pipeline pumps are provided, and the circulating water pipeline and the cooling water pipeline are independently connected to pipeline pumps.

[0009] As a further solution of the present application, the circulating water pipeline and the cooling water pipeline are combined and connected to a pneumatic butterfly valve.

[0010] As a further solution of the present application, the pneumatic butterfly valve is controlled by PLC.

[0011] As a further solution of the present application, a water quality monitoring device is also included, and the water quality monitoring device is arranged between the shallow sand filter and the pneumatic butterfly valve.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] By setting up a pipeline pump, it is ensured that circulating water and cooling water flow into the shallow sand filter under high pressure and large flow conditions, which effectively improves the filtration efficiency and ensures the stability of the filtration process; the pneumatic butterfly valve installed in the system is controlled by PLC to close the pipeline outlet according to the backwashing time, increase the filter pressure, and improve the backwashing effect; the setting of the cooling tower effectively adjusts the water temperature, further improves the filtration effect, and reduces the need for additional refrigeration equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 It is a schematic diagram of the system structure of the utility model.

[0016] In the figure: 1. Shallow sand filter; 2. Pump room; 3. User end; 4. Pipeline pump; 5. Pneumatic butterfly valve; 6. Cooling tower. DETAILED DESCRIPTION

[0017] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0018] Example

[0019] like Figure 1 As shown, this embodiment provides a filter adjustment system, including a shallow sand filter 1, a pump room 2, a user end 3, a pipeline pump 4, a pneumatic butterfly valve 5, and a cooling tower 6. The pipeline pump 4 is arranged between the user end 3 and the shallow sand filter 1, and circulating water and cooling water flow into the shallow sand filter 1 through the pipeline pump 4. The cooling tower 6 is arranged between the pump room 2 and the shallow sand filter 1, and the pneumatic butterfly valve 5 is arranged between the cooling tower 6 and the shallow sand filter 1. By arranging the pneumatic butterfly valve 5, the pipeline outlet is opened and closed according to the backwashing time, the pressure inside the shallow sand filter 1 is increased, and the backwashing effect is improved.

[0020] As a further solution of the present application, the user end 3 is connected to the input end of the circulating water pipeline and the cooling water pipeline, and the output end of the circulating water pipeline and the cooling water pipeline is connected to the shallow sand filter 1.

[0021] As a further solution of the present application, the pipeline pump 4 has a head of 40 meters and a flow rate of 500m3 / H. The pipeline pump 4 is provided to increase the pressure of water entering the shallow sand filter 1 and improve the backwashing effect.

[0022] As a further solution of the present application, two pipeline pumps 4 are provided, and the circulating water pipeline and the cooling water pipeline are independently connected to the pipeline pumps 4.

[0023] As a further solution of the present application, the circulating water pipeline and the cooling water pipeline are combined and connected to the pneumatic butterfly valve 5 .

[0024] As a further solution of the present application, the pneumatic butterfly valve 5 is controlled by a PLC. The pneumatic butterfly valve 5 is controlled by a PLC and can adjust the flow rate and direction of the water flow according to system requirements.

[0025] As a further solution of the present application, a water quality monitoring device is also included, and the water quality monitoring device is arranged between the shallow sand filter 1 and the pneumatic butterfly valve 5. The water quality monitoring device monitors water quality parameters in real time, such as suspended matter concentration, turbidity, etc., and feeds back the data to the control system. If the water quality does not meet the standard, the system will automatically adjust the filtering parameters or issue an alarm so that timely measures can be taken.

[0026] Working principle: When in use, the system receives circulating water and cooling water from the user end 3. These two water flows enter the system through their respective pipes. Before entering the shallow sand filter 1, the circulating water and cooling water are first pressurized by their respective independent pipe pumps 4. These pipe pumps 4 ensure that the water flows into the shallow sand filter 1 with sufficient pressure and flow for effective filtration treatment; the circulating water and cooling water pressurized by the pipe pump 4 flow into the shallow sand filter 1, and in the shallow sand filter 1, the water flows through the sand layer for backwashing to remove suspended matter and impurities, thereby improving the water quality; after the filtration is completed and the water quality meets the standard, the PLC controls the pneumatic butterfly valve 5 to open, and the circulating water and cooling water are mixed and flow into the cooling tower 6, and the cooling tower 6 cools the water, and finally the cooled water flows into the pump room 2 and continues to be transported to the user end 3.

[0027] Although the utility model is described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the utility model is not limited thereto. Without departing from the spirit and essence of the utility model, ordinary technicians in the field can make various equivalent modifications or substitutions to the embodiments of the utility model, and these modifications or substitutions should be within the scope of the utility model / any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A filter adjustment system, comprising a shallow sand filter (1), a pump room (2), and a user end (3), characterized in that: The invention also comprises a pipeline pump (4), a pneumatic butterfly valve (5), and a cooling tower (6); the pipeline pump (4) is arranged between the user end (3) and the shallow sand filter (1); circulating water and cooling water flow into the shallow sand filter (1) through the pipeline pump (4); the cooling tower (6) is arranged between the pump room (2) and the shallow sand filter (1); and the pneumatic butterfly valve (5) is arranged between the cooling tower (6) and the shallow sand filter (1).

2. The filter adjustment system according to claim 1, characterized in that The user end (3) is connected to the input ends of a circulating water pipeline and a cooling water pipeline, and the output ends of the circulating water pipeline and the cooling water pipeline are connected to a shallow sand filter (1).

3. The filter adjustment system according to claim 1, characterized in that The pipeline pump (4) has a head of 40 meters and a flow rate of 500m3 / H.

4. The filter adjustment system according to claim 2, characterized in that Two pipeline pumps (4) are provided, and the circulating water pipeline and the cooling water pipeline are both independently connected to the pipeline pumps (4).

5. The filter adjustment system according to claim 2, characterized in that: The circulating water pipeline and the cooling water pipeline are combined and connected to a pneumatic butterfly valve (5).

6. The filter adjustment system according to claim 1, characterized in that The pneumatic butterfly valve (5) is controlled by PLC.

7. The filter adjustment system of claim 1, wherein: It also comprises a water quality monitoring device, which is arranged between the shallow sand filter (1) and the pneumatic butterfly valve (5).

Citation Information

Patent Citations

  • Filter screen backwashing device for sewage treatment station

    CN211051031U