Whole wheat maltose processing and filtering device convenient for deslagging

By designing a hydraulic cylinder-driven pressure plate and a whole wheat malt sugar processing and filtration device with a connecting mechanism, the problem of inconvenient discharge of impurities and residues in the prior art is solved, and convenient discharge of impurities and efficient use of the device is achieved.

CN222829158UActive Publication Date: 2025-05-06CHANGSHA MIAOXIANG SUGAR CO LTD
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Patent Information

Application Number
CN202421830373.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-06
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the existing whole wheat malt sugar processing and filtration device, the filtered impurity residue is inconvenient to discharge and collect, which affects the effectiveness of the device.

Method used

A filter device including a hydraulic cylinder, an extrusion mechanism and a connecting mechanism is designed. The hydraulic cylinder drives the pressure plate downward for extrusion and filtration. When the hydraulic cylinder is reset, the filter plate is moved upward to facilitate the discharge of impurities and residues and the cleaning of the inner wall of the cylinder. The connecting mechanism is designed with the insertion rod and pull block to facilitate the removal and cleaning of the connecting seat.

Benefits of technology

It realizes convenient discharge and treatment of impurities and residues, improves the efficiency of the filter device, and facilitates the cleaning of the inner wall of the cylinder, and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The wholewheat maltose processing and filtering device comprises a bottom plate, the bottom of the bottom plate is fixedly connected with four evenly-distributed supporting rods, the bottom of each supporting rod is fixedly connected with an anti-skid pad, the top of the bottom plate is fixedly connected with a barrel, and the barrel is fixedly connected with the bottom of the bottom plate. A support is fixedly connected to the top of the bottom plate and located on the outer side of the barrel, a hydraulic cylinder is fixedly connected to the top of the support, and the output end of the hydraulic cylinder is slidably connected with the support. Through the effect of the designed hydraulic cylinder, the hydraulic cylinder can drive the pressing plate to move downwards, the pressing plate can extrude materials downwards, solid particles and impurities in juice can be separated out, the product quality is improved, and after the hydraulic cylinder drives the pressing plate to move upwards and reset, the filter plate can be brought out of the barrel body, so that impurity residues can be conveniently discharged and treated, and the production efficiency is improved. When the filter plate moves upwards, the scraping ring can be driven to move upwards, and the scraping ring can clean impurities on the inner wall of the barrel body, so that the inner wall of the barrel body is convenient to clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of filtering devices, in particular to a whole-wheat maltose processing filtering device which is convenient for slag discharge. Background Art

[0002] Whole wheat maltose is a candy made from whole wheat flour, maltose and other ingredients. It has a strong wheat flavor and unique taste. In the processing of whole wheat maltose, filtration is a very important step. Filtering the boiled syrup can help remove impurities and improve product quality.

[0003] When the existing filtering device is used to filter syrup juice, it is inconvenient to discharge and collect the filtered impurities and residues, which is inconvenient for subsequent processing, affecting the use effect of the device. Utility Model Content

[0004] The utility model aims to provide a whole-wheat maltose processing and filtering device which is convenient for slag discharge, thereby solving the problem that the filtered impurities and slag are inconvenient to discharge and collect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a whole-wheat maltose processing and filtering device that is convenient for slag discharge, comprising a base plate, the bottom of which is fixedly connected with four evenly distributed support rods, the bottom of each of which is fixedly connected with an anti-slip pad, the top of the base plate is fixedly connected with a cylinder, the top of the base plate and the outside of the cylinder are fixedly connected with a bracket, the top of the bracket is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder is slidably connected to the bracket, the cylinder is provided with an extrusion mechanism, and the extrusion mechanism is provided with a connecting mechanism.

[0006] Preferably, a through slot is provided inside the bracket, and the output end of the hydraulic cylinder is slidably connected inside the through slot. By designing the through slot, the output end of the hydraulic cylinder can slide inside the bracket.

[0007] Preferably, a drain port is fixedly connected inside the lower end of the cylinder, and the drain port is fixedly connected to the bottom plate. By designing the drain port, the filtered liquid can be discharged through the drain port.

[0008] Preferably, the extrusion mechanism comprises a connecting frame, the lower end of the hydraulic cylinder output end is fixedly connected with the connecting frame, the bottom of the connecting frame is fixedly connected with a pressing plate, the pressing plate is slidably connected with the cylinder, the inner sliding sleeve of the pressing plate is connected with a connecting rod, the top of the connecting rod is fixedly connected with a connecting block, the connecting block contacts the pressing plate, the outer side of the connecting rod is slidably sleeved with a filter plate, the bottom of the filter plate contacts with a connecting seat, the connecting seat is slidably connected with the connecting rod, the outer side of the connecting seat is fixedly connected with a fixed rod, the outer side of the fixed rod is fixedly connected with a scraper ring, the scraper ring is slidably connected with the cylinder, the outer side of the filter plate is fixedly connected with a guide block, and the guide block is slidably connected with the cylinder. By designing the extrusion mechanism, the syrup juice can be pressed and filtered.

[0009] Preferably, the connection mechanism includes an insertion rod, the connection seat is internally slidably sleeved with the insertion rod, the insertion rod is slidably connected to the connection rod, the outside of the insertion rod is fixedly connected with a connection strip, the connection strip is in contact with the connection seat, the outside of the connection strip is fixedly connected with a pull block, the upper and lower ends of the insertion rod are fixedly connected with sliders, the slider is slidably connected to the connection seat, the inside of the slider is slidably sleeved with a guide rod, the guide rod is fixedly connected to the connection seat, and a spring is arranged on the outside of the guide rod. By designing the connection mechanism, it is convenient to disassemble the connection seat.

[0010] Preferably, one end of the spring is fixedly connected to the slider, and the other end of the spring is fixedly connected to the connecting seat. The spring is designed so that the force of the spring can act on the slider.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model is designed with the function of the hydraulic cylinder. The hydraulic cylinder can drive the pressing plate to move downward, and the pressing plate can squeeze the material downward, so as to separate the solid particles and impurities in the juice and improve the quality of the product. After the hydraulic cylinder drives the pressing plate to move upward and reset, the filter plate can be brought out of the cylinder, so as to facilitate the discharge and treatment of impurities and slag. When the filter plate moves upward, it can also drive the scraper ring to move upward, and the scraper ring can clean the impurities on the inner wall of the cylinder, so as to facilitate the cleaning of the inner wall of the cylinder.

[0013] 2. The utility model can connect and fix the connecting seat and the connecting rod by designing the insertion of the plug rod and the connecting rod. The plug rod and the connecting rod can be separated by horizontally pulling the pull block, which is convenient for disassembly of the connecting seat, thereby facilitating disassembly of the scraper ring, filter plate and pressure plate, and convenient for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0015] Figure 2 For this utility model Figure 1A three-dimensional cross-sectional view of the local structure;

[0016] Figure 3 For this utility model Figure 2 A magnified image of point A;

[0017] Figure 4 For this utility model Figure 3 Right side sectional view of the connection seat.

[0018] In the figure: 1. bottom plate; 2. support rod; 3. anti-skid pad; 4. cylinder; 5. drain port; 6. bracket; 7. hydraulic cylinder; 8. extrusion mechanism; 9. connecting mechanism; 10. through groove; 81. connecting frame; 82. pressure plate; 83. connecting rod; 84. connecting block; 85. filter plate; 86. connecting seat; 87. fixing rod; 88. scraper ring; 89. guide block; 91. plug rod; 92. connecting strip; 93. pull block; 94. slider; 95. guide rod; 96. spring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1 , Figure 2 A whole-wheat maltose processing and filtering device that is convenient for slag discharge comprises a bottom plate 1, four evenly distributed support rods 2 are fixedly connected to the bottom of the bottom plate 1, and a non-slip pad 3 is fixedly connected to the bottom of each support rod 2, a cylinder 4 is fixedly connected to the top of the bottom plate 1, and a drain port 5 is fixedly connected to the lower end of the cylinder 4, and the drain port 5 is fixedly connected to the bottom plate 1. By designing the drain port 5, the filtered liquid can be discharged through the drain port 5, and a bracket 6 is fixedly connected to the top of the bottom plate 1 and located on the outside of the cylinder 4, and a hydraulic cylinder 7 is fixedly connected to the top of the bracket 6, and the output end of the hydraulic cylinder 7 is slidably connected to the bracket 6, and a through groove 10 is opened inside the bracket 6, and the output end of the hydraulic cylinder 7 is slidably connected inside the through groove 10, and the output end of the hydraulic cylinder 7 can slide inside the bracket 6 by designing the through groove 10, and an extrusion mechanism 8 is provided on the cylinder 4, and a connecting mechanism 9 is provided on the extrusion mechanism 8.

[0021] See also Figure 1 , Figure 2 , Figure 3The extrusion mechanism 8 includes a connecting frame 81, the lower end of the output end of the hydraulic cylinder 7 is fixedly connected with the connecting frame 81, the bottom of the connecting frame 81 is fixedly connected with a pressing plate 82, the pressing plate 82 is slidably connected with the cylinder 4, the inner sliding sleeve of the pressing plate 82 is connected with a connecting rod 83, the top of the connecting rod 83 is fixedly connected with a connecting block 84, the connecting block 84 contacts the pressing plate 82, the outer side of the connecting rod 83 is slidably sleeved with a filter plate 85, the bottom of the filter plate 85 contacts with a connecting seat 86, the connecting seat 86 is slidably connected with the connecting rod 83, the outer side of the connecting seat 86 is fixedly connected with a fixing rod 87, the outer side of the fixing rod 87 is fixedly connected with a scraping ring 88, the scraping ring 88 is slidably connected with the cylinder 4, the outer side of the filter plate 85 is fixedly connected with a guide block 89, the guide block 89 is slidably connected with the cylinder 4, and the syrup juice can be pressed and filtered by designing the extrusion mechanism 8.

[0022] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The connecting mechanism 9 includes an insert rod 91, and the inner sliding sleeve of the connecting seat 86 is connected with the insert rod 91, and the insert rod 91 is slidably connected to the connecting rod 83. The outer side of the insert rod 91 is fixedly connected with a connecting strip 92, and the connecting strip 92 contacts the connecting seat 86. The outer side of the connecting strip 92 is fixedly connected with a pull block 93. The upper and lower ends of the insert rod 91 are fixedly connected with a slider 94, and the slider 94 is slidably connected to the connecting seat 86. The inner sliding sleeve of the slider 94 is connected with a guide rod 95, and the guide rod 95 is fixedly connected to the connecting seat 86. A spring 96 is arranged on the outer side of the guide rod 95, and one end of the spring 96 is fixedly connected to the slider 94, and the other end of the spring 96 is fixedly connected to the connecting seat 86. By designing the spring 96, the force of the spring 96 can act on the slider 94. By designing the connecting mechanism 9, it is convenient to disassemble the connecting seat 86.

[0023] The specific implementation process of the utility model is as follows: when in use, the raw material is first placed on the upper surface of the filter plate 85, and then the hydraulic cylinder 7 is started. The output end of the hydraulic cylinder 7 drives the connecting frame 81 to move downward, the connecting frame 81 drives the pressing plate 82 to move downward, the pressing plate 82 drives the connecting rod 83 to move, the connecting rod 83 drives the filter plate 85 to move, the filter plate 85 drives the guide block 89 to slide along the cylinder 4, and then the filter plate 85 stops moving, and then the pressing plate 82 continues to move downward, and the pressing plate 82 slides down along the connecting rod 83, and the pressing plate 82 can squeeze the juice material on the surface of the filter plate 85. By squeezing, solid particles and impurities in the juice can be separated to improve the quality of the product. The liquid passes through the filter plate 85 and is discharged from the drain port 5, while the impurities remain on the upper surface of the filter plate 85. When it is necessary to recover the impurities and slag, the output end of the hydraulic cylinder 7 moves up and resets, so that the filter plate 85 moves up and resets, which can bring the impurities out of the cylinder 4, thereby facilitating the discharge and treatment of the impurities and slag. When the filter plate 85 moves up, it can also drive the scraper ring 88 to move up, and the scraper ring 88 can clean the impurities on the inner wall of the cylinder 4, which is convenient for cleaning the inner wall of the cylinder 4.

[0024] When it is necessary to disassemble the connecting seat 86, pull the pull block 93 horizontally, the pull block 93 drives the connecting strip 92 to move horizontally, the connecting strip 92 drives the insertion rod 91 to move horizontally, the insertion rod 91 drives the slider 94 to slide along the guide rod 95, the slider 94 will squeeze the spring 96, so that the insertion rod 91 is separated from the connecting rod 83, and then the connecting seat 86 can be slid and removed from the connecting rod 83, and then the scraper ring 88, filter plate 85 and pressure plate 82 can be removed from the connecting rod 83 for easy cleaning.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A whole-wheat maltose processing and filtering device for facilitating slag discharge, comprising a bottom plate (1), characterized in that: The bottom of the base plate (1) is fixedly connected to four evenly distributed support rods (2), the bottom of each support rod (2) is fixedly connected to an anti-slip pad (3), the top of the base plate (1) is fixedly connected to a cylinder (4), the top of the base plate (1) and located outside the cylinder (4) is fixedly connected to a bracket (6), the top of the bracket (6) is fixedly connected to a hydraulic cylinder (7), the output end of the hydraulic cylinder (7) is slidably connected to the bracket (6), the cylinder (4) is provided with an extrusion mechanism (8), and the extrusion mechanism (8) is provided with a connection mechanism (9).

2. The whole-wheat maltose processing and filtering device for facilitating slag discharge according to claim 1, characterized in that: A through slot (10) is provided inside the bracket (6), and the output end of the hydraulic cylinder (7) is slidably connected inside the through slot (10).

3. The whole-wheat maltose processing and filtering device for facilitating slag discharge according to claim 1, characterized in that: A liquid discharge port (5) is fixedly connected to the interior of the lower end of the cylinder (4), and the liquid discharge port (5) is fixedly connected to the bottom plate (1).

4. The whole-wheat maltose processing and filtering device for facilitating slag discharge according to claim 1, characterized in that: The extrusion mechanism (8) comprises a connecting frame (81), the lower end of the output end of the hydraulic cylinder (7) is fixedly connected to the connecting frame (81), the bottom of the connecting frame (81) is fixedly connected to a pressing plate (82), the pressing plate (82) is slidably connected to the cylinder (4), a connecting rod (83) is slidably sleeved inside the pressing plate (82), the top of the connecting rod (83) is fixedly connected to a connecting block (84), the connecting block (84) is in contact with the pressing plate (82), and the connecting rod (83) is A filter plate (85) is slidably sleeved on the outside, the bottom of the filter plate (85) contacts a connecting seat (86), the connecting seat (86) is slidably connected to the connecting rod (83), the outside of the connecting seat (86) is fixedly connected to a fixing rod (87), the outside of the fixing rod (87) is fixedly connected to a scraper ring (88), the scraper ring (88) is slidably connected to the cylinder (4), the outside of the filter plate (85) is fixedly connected to a guide block (89), and the guide block (89) is slidably connected to the cylinder (4).

5. The whole-wheat maltose processing and filtering device for facilitating slag discharge according to claim 4, characterized in that: The connecting mechanism (9) comprises an insert rod (91), the connecting seat (86) is internally slidably sleeved with the insert rod (91), the insert rod (91) is slidably connected to the connecting rod (83), the outer side of the insert rod (91) is fixedly connected with a connecting strip (92), the connecting strip (92) is in contact with the connecting seat (86), the outer side of the connecting strip (92) is fixedly connected with a pull block (93), the upper and lower ends of the insert rod (91) are fixedly connected with a slider (94), the slider (94) is slidably connected to the connecting seat (86), the inner side of the slider (94) is slidably sleeved with a guide rod (95), the guide rod (95) is fixedly connected to the connecting seat (86), and a spring (96) is arranged on the outer side of the guide rod (95).

6. The whole-wheat maltose processing and filtering device for facilitating slag discharge according to claim 5, characterized in that: One end of the spring (96) is fixedly connected to the slider (94), and the other end of the spring (96) is fixedly connected to the connecting seat (86).