High polymer material processing device for reinforcing and plugging

By using a pressure mechanism to drive the sliding plate in contact with the inner wall of the stirring tank in the polymer material processing device, the wear problem caused by the continuous contact between the scraping rod and the inner wall of the stirring tank in the prior art is solved, and a more efficient scraping function and a longer service life are achieved.

CN222829428UActive Publication Date: 2025-05-06CITIC INFRASTRUCTURE (SHANDONG) NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421612069.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-06
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

During the stirring process of existing polymer material processing devices, the scraping rod continues to contact with the inner wall of the stirring tank, resulting in excessive wear of the inner wall or scraping rod of the stirring tank.

Method used

A polymer material processing device for reinforcement and sealing is designed, and a pressure mechanism is used to drive the sliding plate to contact the inner wall of the stirring tank to realize the wall scraping function, and avoid long-term contact between the sliding plate and the inner wall of the stirring tank during the stirring process.

Benefits of technology

Through the design of the sliding plate, more efficient wall scraping function is achieved, which extends the service life and reduces the wear of the sliding plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high polymer material processing device for reinforcing and plugging, which relates to the field of mixing for high polymer material production, and comprises a stirring tank, the top of the stirring tank is fixedly connected with an upper fixing frame, the bottom end of the stirring tank is fixedly connected with a discharge pipe, the inner cavity of the discharge pipe is communicated with the inner cavity of the stirring tank, and the upper fixing frame is fixedly connected with the upper fixing frame. And a rotating shaft extending to the inner wall of the stirring tank is rotationally connected into the central disc part of the upper fixing frame. By arranging the pressure mechanism and the sliding plate capable of sliding, during discharging, the pressure mechanism is started to apply extrusion force to the end part of the sliding plate, so that the sliding plate slides out of the connecting plate and is in contact with the inner circumference of the stirring tank, and the wall scraping function is realized; the sliding plate is retracted into the connecting plate again, so that the sliding plate is prevented from being in contact with the inner wall of the stirring tank in the stirring process, the service life of the wall scraping function is prolonged, and the abrasion of the sliding plate is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of mixing for polymer material production, in particular to a polymer material processing device for reinforcement and plugging. Background Art

[0002] Polymer filling and curing agents are generally used in cracks in coal rock strata or concrete (closed cracks in coal rock strata can be opened under high pressure). They can extend along the cracks in coal rock strata or concrete until all cracks (including cracks that are difficult to detect with the naked eye and cracks that are reopened under high pressure) are filled.

[0003] During the production process of polymer filler curing agent (such as Marisan), it is necessary to add each raw material in proportion and stir it thoroughly. The stirred material has a certain viscosity and will adhere to the inner wall of the mixing tank. In the prior art, a scraper rod is installed on the agitator. When the scraper rod rotates with the agitator, the material attached to the inner wall of the mixing tank will be scraped off. However, this method will continue to contact with the inner wall of the mixing tank during the stirring process, causing excessive wear of the inner wall of the mixing tank or the scraper rod, which is not practical. Utility Model Content

[0004] The purpose of the utility model is to provide a polymer material processing device for reinforcing and plugging in order to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polymer material processing device for reinforcement and plugging, comprising a stirring tank, an upper fixing frame is fixedly connected to the top of the stirring tank, a discharge pipe is fixedly connected to the bottom end of the stirring tank, the inner cavity of the discharge pipe is communicated with the inner cavity of the stirring tank, a rotating shaft extending to the inner wall of the stirring tank is rotatably connected in the central disk portion of the upper fixing frame, an agitator is fixedly installed on the outer periphery of the rotating shaft, a connecting plate is fixedly connected to the end of the agitator away from the rotating shaft, a sliding plate is slidably connected to the inner wall of the connecting plate, a pressure mechanism extending to the inside of the connecting plate is provided on the top of the rotating shaft, the pressure mechanism is used to drive the sliding plate to pop out from the inside of the rotating shaft and contact with the inner periphery of the stirring tank, and a spring is fixedly connected between the inner wall of the connecting plate and the sliding plate.

[0006] As a further solution of the utility model: a passive gear is interference fitted on the outer periphery of the rotating shaft, a driving gear is meshed on the outer periphery of the passive gear, a rotating motor is installed on the top of the discharge pipe through a mounting bracket, and the output end of the rotating motor is connected to the driving gear.

[0007] As a further solution of the utility model: the pressure mechanism includes a connecting pipe fixedly connected to the top of the stirring tank through a bracket, one port of the connecting pipe is connected to a buffer tank, an electric push cylinder is fixedly installed above the outer periphery of the buffer tank, the output end of the electric push cylinder is connected to a fixed plate, a piston rod penetrating into the inner cavity of the buffer tank is installed at the lower side of one side of the fixed plate, and the buffer tank is fixedly connected to a piston plate at one end located in the inner cavity of the piston rod.

[0008] As a further solution of the utility model: one end of the connecting pipe away from the buffer tank is connected to the top of the rotating shaft, and the outer wall of the vertical rod portion of the connecting pipe is fixedly connected with a rotating head, the inner periphery of the rotating head is rotatably connected to the rotating shaft, and a seal is provided at the rotatable connection between the rotating head and the rotating shaft.

[0009] As a further solution of the utility model: the interiors of the rotating shaft and the stirrer are both hollow structures, the inner cavity of the rotating shaft is connected with the inner cavity of the stirrer, and the inner cavity of the stirrer is connected with the inner cavity of the connecting plate.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. By setting a pressure mechanism and a sliding plate that can slide, when discharging, by starting the pressure mechanism, the pressure mechanism applies an extrusion force to the end of the sliding plate, so that the sliding plate slides out from the connecting plate and contacts the inner periphery of the mixing tank, thereby realizing the wall scraping function. During stirring, the pressure mechanism runs in the reverse direction, so that the sliding plate retracts into the connecting plate again, thereby avoiding contact between the sliding plate and the inner wall of the mixing tank during stirring, thereby increasing the service life of the wall scraping function and reducing the wear of the sliding plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the internal structure of the connecting plate of the utility model;

[0014] Figure 3 For the utility model Figure 2 A partial enlarged view of the middle part;

[0015] Figure 4 It is a schematic diagram of the pressure mechanism structure of the utility model.

[0016] In the figure: 1. mixing tank; 2. discharge pipe; 3. upper fixed frame; 4. rotating shaft; 5. agitator; 6. connecting plate; 7. passive gear; 8. driving gear; 9. rotating motor; 10. rotating head; 11. connecting pipe; 12. buffer tank; 13. fixed plate; 14. piston rod; 15. electric push cylinder; 16. sliding plate; 17. spring; 18. piston plate. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1 to Figure 4 In an embodiment of the utility model, a polymer material processing device for reinforcement and plugging includes a stirring tank 1, an upper fixing frame 3 is fixedly connected to the top of the stirring tank 1, a discharge pipe 2 is fixedly connected to the bottom end of the stirring tank 1, the inner cavity of the discharge pipe 2 is connected to the inner cavity of the stirring tank 1, a rotating shaft 4 extending to the inner wall of the stirring tank 1 is rotatably connected in the central disc portion of the upper fixing frame 3, an agitator 5 is fixedly installed on the outer periphery of the rotating shaft 4, a connecting plate 6 is fixedly connected to the end of the agitator 5 away from the rotating shaft 4, a sliding plate 16 is slidably connected to the inner wall of the connecting plate 6, a pressure mechanism extending to the inside of the connecting plate 6 is provided on the top of the rotating shaft 4, the pressure mechanism is used to drive the sliding plate 16 to pop out from the inside of the rotating shaft 4 and contact with the inner periphery of the stirring tank 1, and a spring 17 is fixedly connected between the inner wall of the connecting plate 6 and the sliding plate 16.

[0019] In this embodiment: when producing the polymer plugging and reinforcing agent, each raw material is added to the stirring tank 1 in proportion, and then fully stirred. After the stirring is completed, the material in the stirring tank 1 can be discharged by opening the valve on the discharge pipe 2. When discharging, the pressure mechanism is started, and the pressure mechanism applies pressure to the inner cavity of the connecting plate 6. At this time, the sliding plate 16 slides out of the connecting plate 6 and contacts the inner periphery of the stirring tank 1. The sliding plate 16 that moves out and rotates scrapes off the material attached to the inner wall of the stirring tank 1 to avoid material residue. During the stirring process, the sliding plate 16 is in the inner cavity of the connecting plate 6 and does not contact the inner periphery of the stirring tank 1, which can avoid the loss caused by long-term contact during the stirring process, thereby improving the service life of the sliding plate 16.

[0020] It should be noted that a seal is provided at the connection position between the connecting plate 6 and the sliding plate 16 to prevent materials from flowing into the inner cavity of the connecting plate 6, and when the sliding plate 16 is in the reset state, one end of the sliding plate 16 is flush with the outer end of the connecting plate 6.

[0021] Please refer to Figure 1 , Figure 2 and Figure 4 A passive gear 7 is interference fitted on the outer periphery of the rotating shaft 4, and a driving gear 8 is meshed on the outer periphery of the passive gear 7. A rotating motor 9 is installed on the top of the discharge pipe 2 through a mounting bracket, and the output end of the rotating motor 9 is connected to the driving gear 8.

[0022] In this embodiment: by starting the rotating motor 9, the rotating motor 9 drives the driving gear 8 at its output end to rotate, the driving gear 8 rotates to drive the driven gear 7 to rotate synchronously, the driven gear 7 drives the rotating shaft 4 to rotate, and the rotating shaft 4 drives the agitator 5 and the connecting plate 6 to rotate, thereby achieving the stirring of each raw material.

[0023] Please refer to Figure 1 , Figure 2 and Figure 4 The pressure mechanism includes a connecting pipe 11 fixedly connected to the top of the stirring tank 1 through a bracket, one port of the connecting pipe 11 is connected to a buffer tank 12, an electric push cylinder 15 is fixedly installed on the outer periphery of the buffer tank 12, the output end of the electric push cylinder 15 is connected to a fixed plate 13, a piston rod 14 penetrating into the inner cavity of the buffer tank 12 is installed at the lower side of the fixed plate 13, and one end of the buffer tank 12 located in the inner cavity of the piston rod 14 is fixedly connected to a piston plate 18.

[0024] In this embodiment: when discharging, the electric push cylinder 15 is started, and the telescopic part of the electric push cylinder 15 is retracted into the cylinder sleeve. The output end of the electric push cylinder 15 drives the piston rod 14 to move toward the inner cavity of the buffer tank 12 through the fixed plate 13. The piston rod 14 simultaneously drives the piston plate 18 to move in the buffer tank 12. At this time, the piston plate 18 applies an extrusion force to the liquid medium. The economic pressure acts on one end of the sliding plate 16, and the sliding plate 16 is forced to slide out of the inner cavity of the connecting plate 6. At this time, the spring 17 is stretched, and the sliding plate 16 can slide out.

[0025] During stirring, the electric push cylinder 15 is started, and the electric push cylinder 15 drives the piston plate 18 to move in the opposite direction through the piston rod 14, the hydraulic pressure is reduced, the spring 17 is reset, and the sliding plate 16 is pulled back to the initial position.

[0026] Please refer to Figure 2 and Figure 4One end of the connecting pipe 11 away from the buffer tank 12 is butt-jointed with the top of the rotating shaft 4, and the outer wall of the vertical rod portion of the connecting pipe 11 is fixedly connected with a rotating head 10, the inner periphery of the rotating head 10 is rotatably connected to the rotating shaft 4, and a seal is provided at the rotatable connection between the rotating head 10 and the rotating shaft 4, the interiors of the rotating shaft 4 and the agitator 5 are both hollow structures, the inner cavity of the rotating shaft 4 is connected to the inner cavity of the agitator 5, and the inner cavity of the agitator 5 is connected to the inner cavity of the connecting plate 6.

[0027] In this embodiment: the liquid medium is filled in the inner cavity of the agitator 5, the connecting plate 6, and the rotating shaft 4, so the movement of the sliding plate 16 can be achieved through the hydraulic mechanism, and when the rotating shaft 4 rotates, the rotating shaft 4 and the rotating head 10 produce relative rotation, and the connecting pipe 11 will not be driven to rotate by the rotating head 10, and the setting of the seal can prevent the liquid medium from leaking from the docking position between the rotating head 10 and the rotating shaft 4.

[0028] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A polymer material processing device for reinforcement and plugging, comprising a stirring tank (1), the top of the stirring tank (1) is fixedly connected to an upper fixing frame (3), the bottom of the stirring tank (1) is fixedly connected to a discharge pipe (2), the inner cavity of the discharge pipe (2) is connected to the inner cavity of the stirring tank (1), characterized in that: A rotating shaft (4) extending to the inner wall of the stirring tank (1) is rotatably connected to the central disc portion of the upper fixed frame (3); an agitator (5) is fixedly installed on the outer periphery of the rotating shaft (4); an end of the agitator (5) away from the rotating shaft (4) is fixedly connected to a connecting plate (6); the inner wall of the connecting plate (6) is slidably connected to a sliding plate (16); a pressure mechanism extending to the inside of the connecting plate (6) is provided at the top of the rotating shaft (4); the pressure mechanism is used to drive the sliding plate (16) to pop out from the inside of the rotating shaft (4) and contact the inner periphery of the stirring tank (1); a spring (17) is fixedly connected between the inner wall of the connecting plate (6) and the sliding plate (16).

2. A polymer material processing device for reinforcement and plugging according to claim 1, characterized in that: A passive gear (7) is interference-fitted on the outer periphery of the rotating shaft (4), and a driving gear (8) is meshed on the outer periphery of the passive gear (7). A rotating motor (9) is mounted on the top of the discharge pipe (2) via a mounting bracket, and an output end of the rotating motor (9) is connected to the driving gear (8).

3. A polymer material processing device for reinforcement and plugging according to claim 2, characterized in that: The pressure mechanism comprises a connecting pipe (11) fixedly connected to the top of the stirring tank (1) through a bracket, one end of the connecting pipe (11) is connected to a buffer tank (12), an electric push cylinder (15) is fixedly installed above the outer periphery of the buffer tank (12), the output end of the electric push cylinder (15) is connected to a fixed plate (13), a piston rod (14) penetrating into the inner cavity of the buffer tank (12) is installed below one side of the fixed plate (13), and one end of the buffer tank (12) located in the inner cavity of the piston rod (14) is fixedly connected to a piston plate (18).

4. A polymer material processing device for reinforcement and plugging according to claim 3, characterized in that: One end of the connecting pipe (11) away from the buffer tank (12) is butted against the top of the rotating shaft (4), and a rotating head (10) is fixedly connected to the outer wall of the vertical rod portion of the connecting pipe (11), the inner periphery of the rotating head (10) is rotatably connected to the rotating shaft (4), and a sealing member is provided at the rotatably connected portion between the rotating head (10) and the rotating shaft (4).

5. The polymer material processing device for reinforcement and plugging according to claim 4, characterized in that: The interiors of the rotating shaft (4) and the stirrer (5) are both hollow structures; the inner cavity of the rotating shaft (4) is connected to the inner cavity of the stirrer (5); and the inner cavity of the stirrer (5) is connected to the inner cavity of the connecting plate (6).