Bottom spraying type coating equipment for cigarette blast beads
By designing a bottom spray coating equipment for smoke-burning beads, the multi-directional rolling of the beads and the coating material is achieved by using the press plate, semicircle plate and push rod motor, the problems of low efficiency and poor product quality of the existing coating methods are solved, and efficient and stable coating effect is achieved.
Patent Information
- Application Number
- CN202421841934.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The current coating method of explosive beads for smoke is not ideal, which leads to the problem of re-wetting or dissolution during transportation and storage, affecting product quality and sales.
A bottom spray coating equipment for smoke explosion beads is designed. By setting up a pressure plate, a semicircle plate and a bottom spray box, the push rod motor and an electric push rod are used to realize multi-directional rolling of the explosion beads, so that it can fully contact the sprayed coating material.
This equipment can coat multiple sets of explosive beads at the same time, significantly improving the processing efficiency of smoke explosive beads, avoiding the remodeling and dissolution of the coating layer, and improving the quality and sales of the product.
Smart Images

Figure CN222829577U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of popping bead coating, in particular to a popping bead bottom spray coating device for cigarettes. Background Art
[0002] In the fields of food and pharmaceuticals, there are some coating machines that coat pills, tablets, candies, etc. with organic films, water-soluble films, etc. The demand for tobacco popping beads is also gradually increasing. Currently, most tobacco popping beads are oil-soluble flavor popping beads, but the tobacco popping beads in the prior art are only coated with a colloid layer on the outside. The inventors found that due to the unique properties of the colloid, the dried popping beads will cause the coating layer on the outside of the popping beads to re-moisten or even dissolve due to the increase in environmental humidity, which makes it difficult to transport, store and export to high-humidity areas, seriously affecting the quality of the popping bead products and restricting the sales of oil-soluble flavor popping bead products.
[0003] After searching (application number: 2020210666853.2), it can be learned that a bottom spray coating equipment for cigarette beads. The bottom spray coating equipment for cigarette beads includes a coating chamber, the lower part of the coating chamber is respectively connected to a pressure atomization system and a fan, and the upper part of the coating chamber is connected to a negative pressure fan; the pressure atomization system includes a high-pressure nozzle, a peristaltic pump, and a feed box connected in sequence, wherein the high-pressure nozzle is connected to the lower part of the coating chamber.
[0004] In the process of realizing the utility model, the inventors found that the following problems existed in the prior art and have not been solved: although the device has a good popping bead coating function, its popping beads are processed one by one, and the efficiency of this coating method is not ideal and its practicality is poor, which urgently needs to be improved. Therefore, we propose a popping bead bottom spray coating equipment for cigarettes. Utility Model Content
[0005] The utility model aims to provide a bottom spray coating device for cigarettes, which solves the problems raised in the background technology.
[0006] To achieve the above object, the utility model provides the following technical solutions: a bottom spray coating device for cigarette beads, comprising a bottom spray box, push rod motors are fixedly installed at the bottom of both sides of the bottom spray box, a frame is placed on the top of the bottom spray box, and a pressing plate is placed in the frame;
[0007] A high-pressure nozzle is fixedly installed in the middle of the bottom wall of the bottom spray box, and a peristaltic pump is connected to the bottom of the high-pressure nozzle, and one side of the peristaltic pump is connected to the material box through a hose;
[0008] Several groups of uniformly arrayed semicircular plates are fixedly installed in the top wall of the bottom spray box, several groups of uniformly arrayed through holes are opened in the semicircular plates, and blasting beads are placed in the semicircular plates;
[0009] Electric push rods b are fixedly installed on both sides of the front wall of the frame, a pressure plate is fixedly installed on the inner end of the transmission shaft of the electric push rod b, a rubber pad is fixedly installed on the bottom of the pressure plate, and the rubber pad is in contact with the blasting ball;
[0010] A support plate is fixedly installed on the top of the transmission shaft of the push rod motor, a slider is fixedly installed on the inner end of the support plate, the slider is movably positioned in the slide rail, and the slide rail is fixed on the bottom spray box;
[0011] One side of the frame is fixedly connected to the transmission shaft of the electric push rod a, and the electric push rod a is fixed on the outer wall of the support plate on the same side. A box body is fixedly installed on the side of the frame close to the transmission shaft of the electric push rod a, which can be used in conjunction with components such as a pressing plate, a semicircular plate and a bottom spray box. During the use of the bottom spray coating equipment for tobacco bursting beads, the frame and the pressing plate can be driven downward by the push rod motor to make the rubber pad contact with the bursting beads. During this period, the frame and the pressing plate can be driven by the electric push rod a to move horizontally, and the pressing plate can be driven by the electric push rod b to move forward and backward to achieve the rolling of the bursting beads in different directions, so that they are in full contact with the sprayed coating material. Compared with the existing method, this structure can coat multiple groups of bursting beads at the same time, effectively improving the processing efficiency of tobacco bursting beads.
[0012] As an optional scheme of the technical scheme of the present application, a side of the front wall of the frame close to the electric push rod b and a side of the support plate close to the electric push rod a are fixedly installed with distance measuring sensors, a processor and an indicator light are fixedly installed in the box body, and there are two groups of indicator lights, the data output ends of the two groups of distance measuring sensors are connected to the data input ends of the processor, and the signal output end of the processor is connected to the signal input end of the indicator light, and can be used in conjunction with components such as two groups of distance measuring sensors and indicator lights. During the lateral adjustment of the frame and the front and rear adjustment of the pressing plate, the two groups of distance measuring sensors can respectively detect the distance between them and the frame and the pressing plate. When the distance reaches the set threshold, the bursting beads have fully rolled, and the processor issues a command to selectively light up the corresponding indicator light. This structure is used to assist in component adjustment to prevent insufficient movement from affecting the bursting bead coating effect.
[0013] As an optional solution to the technical solution of the present application, limit rods are fixedly installed at both ends of the side of the frame away from the electric push rod a, and the limit rods are movable through the support plate on the same side. Through the cooperation between the limit rods and the support plate, one side of the frame can be supported to enable stable lateral movement.
[0014] As an optional solution of the technical solution of the present application, guide blocks are fixedly installed on both sides of the pressure plate, and the guide blocks are movably positioned in the limit grooves preset on the inner wall of the frame. The guide limit of the pressure plate can be achieved through the cooperation between the guide blocks and the limit grooves to prevent swinging and tilting.
[0015] As an optional solution of the technical solution of the present application, a through pipe is provided at the bottom of the rear wall of the bottom spray box, and a negative pressure pump is installed at the outer end of the through pipe, so that the sprayed coating material can be discharged through the through pipe and the negative pressure pump for the discharge and recovery of the coating material.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0017] 1. The utility model is a bottom spray coating equipment for cigarette popping beads. By providing a pressing plate, a semicircular plate and a bottom spray box, during the use of the bottom spray coating equipment for cigarette popping beads, the frame and the pressing plate can be driven downward by the push rod motor to make the rubber pad contact with the popping beads. During this period, the frame and the pressing plate can be driven to move horizontally by the electric push rod a, and the pressing plate can be driven to move forward and backward by the electric push rod b to realize the rolling of the popping beads in different directions, so that they are in full contact with the sprayed coating material. Compared with the existing method, this structure can coat multiple groups of popping beads at the same time, effectively improving the processing efficiency of cigarette popping beads.
[0018] 2. The utility model is a bottom spray coating equipment for popping beads for cigarettes. Two sets of distance measuring sensors and indicator lights are provided. During the lateral adjustment of the frame and the front and rear adjustment of the pressing plate, the two sets of distance measuring sensors can respectively detect the distance between the frame and the pressing plate. When the distance reaches the set threshold, the popping beads have fully rolled, and the processor issues a command to selectively light up the corresponding indicator lights. This structure is used to assist in the adjustment of components to prevent insufficient movement from affecting the popping bead coating effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0020] Figure 1 This is a schematic diagram of the overall front cross-sectional structure of a bottom spray coating device for cigarettes of the utility model;
[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the frame portion of a bottom spray coating device for cigarettes of the utility model;
[0022] Figure 3 It is a schematic diagram of the cross-sectional structure of a box body of a bottom spray coating device for cigarettes according to the utility model.
[0023] In the figure: 1. bottom spray box; 11. high pressure nozzle; 12. peristaltic pump; 13. material box; 2. semicircular plate; 21. through hole; 22. blasting beads; 3. push rod motor; 31. support plate; 32. electric push rod a; 33. slide rail; 34. slider; 4. box body; 41. indicator light; 42. processor; 5. frame; 51. distance sensor; 52. electric push rod b; 53. limit rod; 54. limit groove; 6. pressure plate; 61. rubber pad; 62. guide block. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] See also Figure 1-3 The utility model provides a technical solution: a bottom spray coating device for cigarette beads, including a bottom spray box 1, a through pipe is connected to the bottom of the rear wall of the bottom spray box 1, and a negative pressure pump is installed at the outer end of the through pipe, and the coating material sprayed in can be discharged through the through pipe and the negative pressure pump, which is used for the discharge and recovery of the coating material. Push rod motors 3 are fixedly installed at the bottom of both sides of the bottom spray box 1, a frame 5 is placed on the top of the bottom spray box 1, and a pressing plate 6 is placed in the frame 5. Both ends of the frame 5 away from the electric push rod a32 are A limit rod 53 is fixedly installed, and the limit rod 53 movably penetrates the support plate 31 on the same side. The limit rod 53 can cooperate with the support plate 31 to realize the support of one side of the frame 5, so that it can move horizontally stably; a high-pressure nozzle 11 is fixedly installed in the middle of the bottom wall of the bottom spray box 1, and a peristaltic pump 12 is connected to the bottom of the high-pressure nozzle 11. One side of the peristaltic pump 12 is connected to the material box 13 through a hose; a plurality of groups of uniformly arrayed semicircular plates 2 are fixedly installed in the top wall of the bottom spray box 1, and a semicircular plate 2 is provided inside There are several groups of through holes 21 in a uniform array, and a bursting bead 22 is placed in the semicircular plate 2; electric push rods b52 are fixedly installed on both sides of the front wall of the frame 5, and a pressure plate 6 is fixedly installed on the inner end of the transmission shaft of the electric push rod b52. Guide blocks 62 are fixedly installed on both sides of the pressure plate 6. The guide blocks 62 are movably positioned in the preset limiting grooves 54 on the inner wall of the frame 5. The guiding limit of the pressure plate 6 can be achieved by the cooperation of the guide blocks 62 and the limiting grooves 54 to prevent the swinging and tilting conditions. The bottom of the pressure plate 6 is fixed. A rubber pad 61 is installed, and the rubber pad 61 is in contact with the blasting bead 22; a support plate 31 is fixedly installed on the top of the transmission shaft of the push rod motor 3, and a slider 34 is fixedly installed on the inner end of the support plate 31. The slider 34 is movably positioned in the slide rail 33, and the slide rail 33 is fixed on the bottom spray box 1; one side of the frame 5 is fixedly connected to the transmission shaft of the electric push rod a32, and the electric push rod a32 is fixed on the outer wall of the support plate 31 on the same side, and a box body 4 is fixedly installed on the side of the frame 5 close to the transmission shaft of the electric push rod a32.
[0026] In this technical solution, the pressing plate 6, the semicircular plate 2 and the bottom spray box 1 and other components can be used in combination. During the use of the bottom spray coating equipment for tobacco bursting beads, the push rod motor 3 can drive the frame 5 and the pressing plate 6 to move downward, so that the rubber pad 61 contacts the bursting beads 22. During this period, the frame 5 and the pressing plate 6 can be driven by the electric push rod a32 to move horizontally, and the pressing plate 6 can be driven by the electric push rod b52 to move forward and backward, so as to realize the rolling of the bursting beads 22 in different directions, so that they are in full contact with the sprayed coating material. Compared with the existing method, this structure can coat multiple groups of bursting beads 22 at the same time, effectively improving the processing efficiency of tobacco bursting beads 22.
[0027] In some technical solutions, a distance measuring sensor 51 is fixedly installed on one side of the front wall of the frame 5 close to the electric push rod b52 and on one side of the support plate 31 close to the electric push rod a32. A processor 42 and an indicator light 41 are fixedly installed in the box body 4, and there are two groups of indicator lights 41. The data output ends of the two groups of distance measuring sensors 51 are connected to the data input ends of the processor 42, and the signal output end of the processor 42 is connected to the signal input end of the indicator light 41.
[0028] In this technical solution, two groups of distance measuring sensors 51 and indicator lights 41 and other components can be used together. During the lateral adjustment of the frame 5 and the front and rear adjustment of the pressing plate 6, the two groups of distance measuring sensors 51 can respectively detect the distance between them and the frame 5 and the pressing plate 6. When the distance reaches the set threshold, it means that the bursting bead 22 has fully rolled, and the processor 42 issues an instruction to selectively light up the corresponding indicator light 41. This structure is used to assist in component transfer to prevent insufficient movement from affecting the coating effect of the bursting bead 22.
[0029] Working principle: It should be noted that the utility model is a bottom spray coating equipment for cigarettes. All the components are universal standard parts or components known to those skilled in the art. The structure and principle can be known to those skilled in the art through technical manuals or conventional test methods.
[0030] When a bottom spray coating device for cigarette popping beads is used, the bottom spray coating device for popping beads 22 is placed in the cigarette processing area, and the through pipe is externally connected to the spray material recovery mechanism, and then it is externally connected to the power supply, and the popping beads 22 are placed in the semicircular plate 2 of the device. Under the action of positive pressure, the high-pressure nozzle 11 sprays the coating material in the material box 13 through the peristaltic pump 12. The coating material is polyacrylic acid resin and alcohol. The polyacrylic acid resin is dissolved in alcohol, sprayed by atomization, diffused in the entire bottom spray box 1, and attached to the surface of the popping beads through the through hole 21, and is used for the processing of cigarette popping beads;
[0031] By providing a pressing plate 6, a semicircular plate 2 and a bottom spray box 1, during the use of the bottom spray coating equipment for cigarette popping beads, the push rod motor 3 can drive the frame 5 and the pressing plate 6 to move downward, so that the rubber pad 61 contacts the popping beads 22. During this period, the frame 5 and the pressing plate 6 can be driven to move horizontally by the electric push rod a32, and the pressing plate 6 can be driven to move forward and backward by the electric push rod b52, so that the popping beads 22 can roll in different directions, so that they can fully contact with the sprayed coating material. Compared with the existing method, this structure can coat multiple groups of popping beads 22 at the same time. Processing can effectively improve the processing efficiency of the popping beads 22 for cigarettes. By setting two sets of distance measuring sensors 51 and indicator lights 41, during the lateral adjustment of the frame 5 and the front and rear adjustment of the pressing plate 6, the two sets of distance measuring sensors 51 can respectively detect the distance between them and the frame 5 and the pressing plate 6. When the distance reaches the set threshold, it means that the popping beads 22 have fully rolled, and the processor 42 issues an instruction to selectively light up the corresponding indicator lights 41. This structure is used to assist in component transfer to prevent insufficient movement from affecting the coating effect of the popping beads 22.
Claims
1. A cigarette bead bottom spray coating equipment, characterized in that: It comprises a bottom spray box (1), push rod motors (3) are fixedly installed at the bottom of both sides of the bottom spray box (1), a frame (5) is placed on the top of the bottom spray box (1), and a pressing plate (6) is placed in the frame (5); A high-pressure nozzle (11) is fixedly installed in the middle of the bottom wall of the bottom spray box (1), and a peristaltic pump (12) is connected to the bottom of the high-pressure nozzle (11), and one side of the peristaltic pump (12) is connected to the material box (13) through a hose; A plurality of groups of evenly arrayed semicircular plates (2) are fixedly mounted on the top wall of the bottom spray box (1), a plurality of evenly arrayed through holes (21) are provided in the semicircular plates (2), and blasting beads (22) are placed in the semicircular plates (2); Electric push rods b (52) are fixedly mounted on both sides of the front wall of the frame (5); a pressure plate (6) is fixedly mounted on the inner end of the transmission shaft of the electric push rod b (52); a rubber pad (61) is fixedly mounted on the bottom of the pressure plate (6), and the rubber pad (61) is in contact with the explosive ball (22); A support plate (31) is fixedly mounted on the top of the transmission shaft of the push rod motor (3), a slider (34) is fixedly mounted on the inner end of the support plate (31), the slider (34) is movably positioned in a slide rail (33), and the slide rail (33) is fixed on the bottom spray box (1); One side of the frame (5) is fixedly connected to the transmission shaft of the electric push rod a (32), and the electric push rod a (32) is fixed to the outer wall of the support plate (31) on the same side. A box body (4) is fixedly mounted on one side of the frame (5) close to the transmission shaft of the electric push rod a (32).
2. The bottom spray coating equipment for cigarettes according to claim 1 is characterized in that: A distance measuring sensor (51) is fixedly mounted on one side of the front wall of the frame (5) close to the electric push rod b (52) and on one side of the support plate (31) close to the electric push rod a (32). A processor (42) and an indicator light (41) are fixedly mounted in the box body (4). There are two groups of indicator lights (41). The data output ends of the two groups of distance measuring sensors (51) are connected to the data input end of the processor (42), and the signal output end of the processor (42) is connected to the signal input end of the indicator light (41).
3. The bottom spray coating equipment for cigarettes according to claim 1 is characterized in that: Limiting rods (53) are fixedly mounted on both ends of a side of the frame (5) away from the electric push rod a (32), and the limiting rods (53) movably penetrate the support plate (31) on the same side.
4. The bottom spray coating equipment for cigarettes according to claim 1 is characterized in that: Guide blocks (62) are fixedly mounted on both sides of the pressure plate (6), and the guide blocks (62) are movably positioned in limiting grooves (54) preset on the inner wall of the frame (5).
5. The bottom spray coating equipment for cigarettes according to claim 1 is characterized in that: A through pipe is provided at the bottom of the rear wall of the bottom spray box (1), and a negative pressure pump is installed at the outer end of the through pipe.