Diffusion type dust removal device for clay sand treatment

By designing a diffusion dust removal device for clay sand treatment, including a servo motor-driven material conveying screw, a scraper connected to the shaft-driven rotating shaft, and a vibration component, the problem that existing dust collectors cannot effectively clean up the dust adhered to the inner wall of the cylinder, and the complete cleaning of dust and no shutdown operation are achieved.

CN222829842UActive Publication Date: 2025-05-06CHANGZHOU SAVELI FOUNDRY TECH CO LTD
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Patent Information

Application Number
CN202421493520.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-06
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing diffusion dust collectors for clay sand treatment cannot effectively clean up the dust adhered to the inner wall of the cylinder, resulting in incomplete dust cleaning.

Method used

A diffusion dust removal device including a cylinder, an air inlet duct, an air outlet duct, a hopper, a dust discharge assembly, a cleaning assembly and a vibration assembly are designed. The feed screw driven by the servo motor and the scraper driven by the connecting shaft are scraped on the inner wall of the hopper, combined with the vibration component to reduce dust adhesion, and achieve a thorough cleaning of dust.

Benefits of technology

It realizes the function of cleaning dust without shutting down, and at the same time, it effectively cleans up dust adhered to the inner wall of the hopper, improving the thoroughness of dust extraction.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222829842U_ABST
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Abstract

The utility model relates to the field of dust removal devices, in particular to a diffusion type dust removal device for clay sand treatment, which comprises a barrel, an air inlet pipe fixedly communicated with the top end of the side of the barrel, an air outlet pipe fixedly communicated with the center of the top of the barrel, a conical hopper arranged at the bottom of the barrel, and a dust discharging component fixed at the bottom of the hopper. The dust removal device has the advantages that the dust removal function can be achieved without shutdown, meanwhile, the inner wall of the hopper can be effectively scraped, the dust removal effect is good, the dust removal effect is good, the dust removal effect is good, the dust removal effect is good, and the dust removal effect is good. And dust adhering to the inner wall of the hopper can be effectively cleaned, dust adhering can be reduced in a vibration mode, dust discharging is thorough, and the device is suitable for popularization.
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Description

Technical Field

[0001] The utility model relates to the field of dust removal devices, in particular to a diffusion type dust removal device for clay sand processing. Background Art

[0002] Clay sand is a mixture of clay and sand, usually found in soil, riverbeds or ores in nature. Clay sand is widely used in industry and soil treatment. In construction projects, clay sand can be used to make mortar, concrete and other building materials. In the ceramic and glass manufacturing industries, clay sand is also an important raw material. In addition, in the field of environmental engineering, clay sand can be used as an adsorption material to treat wastewater, purify the air, etc.

[0003] After searching, a diffusion-type dust collector for clay sand processing with announcement number CN213192877U is found, which includes a cylindrical cylinder, an air inlet pipe tangentially arranged to the cylinder, an air outlet pipe arranged above the cylinder and an ash hopper arranged below the cylinder, an ash outlet pipe is provided at the bottom of the ash hopper, spiral discharge rods are provided at both ends of the ash outlet pipe through bearings, the spiral discharge rod includes a rotating shaft and spiral blades arranged on the rotating shaft, an ash outlet pipe is provided on one side of the lower end of the ash outlet pipe, and an end of the rotating shaft away from the ash outlet pipe extends into the cylinder to form an auxiliary shaft, and blades are provided on the free end of the auxiliary shaft.

[0004] Although the above utility model patent can clean the dust in the ash hopper without stopping the machine, thus improving the cleaning efficiency, it is unable to clean the dust adhering to the inner wall below the cylinder well, resulting in incomplete dust cleaning and material discharge, and further improvement is needed.

[0005] Therefore, it is necessary to invent a diffusion type dust removal device for clay sand processing. Utility Model Content

[0006] To this end, the utility model provides a diffusion type dust removal device for clay sand processing to solve the problems raised in the above background technology.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a diffusion-type dust removal device for clay sand processing, comprising a cylinder, the top end of the side of the cylinder is fixedly connected to an air inlet pipe, the center of the top of the cylinder is fixedly connected to an air outlet pipe, a conical hopper is arranged at the bottom of the cylinder, a dust discharge assembly is fixed at the bottom of the hopper, a cleaning assembly for scraping the inner wall of the hopper is fixed on the dust discharge assembly, and a vibration assembly is also fixed to the side of the hopper.

[0008] Preferably, the dust discharge assembly is a servo motor, the servo motor is vertically fixed at the bottom of the hopper, the top end of the servo motor output shaft vertically passes through the bottom of the hopper, and a feeding screw is fixed to the top end of the servo motor output shaft.

[0009] Preferably, the cleaning assembly is a connecting shaft vertically arranged in the hopper, the bottom end of the connecting shaft is fixed to the top end of the feeding screw, and a plurality of connecting rods are fixed to the top end of the connecting shaft in a circular array.

[0010] Preferably, a scraper is fixed to one end of the connecting rod away from the connecting shaft, a rubber scraper is fixed to the surface of the scraper, and the surface of the rubber scraper is in contact with the side of the inner wall of the hopper.

[0011] Preferably, the vibration assembly is a plurality of electromagnetic vibrators, and the plurality of electromagnetic vibrators are fixed on the outer surface of the hopper in a circular array.

[0012] Preferably, the vibration assembly is a plurality of support plates, and the plurality of support plates are fixed on the outer surface of the hopper in a circular array.

[0013] Preferably, an electric push rod is horizontally fixed on the top of the support plate, and a hammer head is fixed on the end of the output shaft of the electric push rod, and the hammer head can abut against the outer surface of the hopper.

[0014] Preferably, a plurality of brackets are vertically fixed at the top edge of the hopper, and a dust discharge pipe is obliquely fixedly connected to the bottom of the hopper.

[0015] The beneficial effects of the utility model are as follows: through the coordinated use of the provided cylinder, air inlet pipe, air outlet pipe, hopper, dust discharge pipe, dust discharging component, cleaning component and vibration component, while having the function of cleaning the dust without stopping the machine, the inner wall of the hopper can also be effectively scraped, thereby effectively cleaning the dust adhering to the inner wall of the hopper, and the dust adhesion can be reduced by vibration, which is conducive to thorough dust discharging and is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of the first embodiment provided by the utility model;

[0017] Figure 2 for Figure 1 A magnified view of the structure at A;

[0018] Figure 3 A schematic diagram of the structure of the second embodiment provided by the utility model;

[0019] Figure 4 for Figure 3 Enlarged view of the structure at point B in the figure.

[0020] In the figure: 1. Cylinder; 2. Air inlet pipe; 3. Air outlet pipe; 4. Hopper; 5. Bracket; 6. Dust discharge pipe; 7. Servo motor; 8. Feed screw; 9. Connecting shaft; 10. Connecting rod; 11. Scraper; 12. Rubber scraper; 13. Electromagnetic exciter; 14. Support plate; 15. Electric push rod; 16. Hammer head. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0022] Embodiment 1:

[0023] Please refer to the attached Figure 1-2 The utility model provides a diffusion dust removal device for clay sand processing, including a cylinder 1. It should be noted that the cylinder 1 is the shell of a diffusion cyclone dust collector for clay sand processing. The diffusion cyclone dust collector is a well-known technology for those skilled in the art. The top of the side of the cylinder 1 is fixedly connected with an air inlet pipe 2. It should be noted that the air inlet pipe 2 is tangent to the cylinder 1, and the top center of the cylinder 1 is fixedly connected with an air outlet pipe 3. A conical hopper 4 is arranged at the bottom of the cylinder 1, and a plurality of brackets 5 are vertically fixed at the top edge of the hopper 4. The bottom of the hopper 4 is fixedly connected to the bottom of the hopper 4. There is a dust discharge pipe 6, that is, the dust-containing gas enters the cylinder 1 from the air inlet pipe 2. Since the air inlet pipe 2 is tangent to the cylinder 1 to form a volute shape, the dust-containing gas entering the cylinder 1 forms a downward rotating external vortex flow, so that the dust suspended in the external vortex flow hits the cylinder wall of the cylinder 1 under the action of centrifugal force, and is transferred to the bottom of the hopper 4 with the external vortex flow. The purified gas forms an ascending internal vortex flow and is discharged through the air outlet pipe 3. A dust discharge assembly is fixed at the bottom of the hopper 4, and a cleaning assembly for scraping the inner wall of the hopper 4 is fixed on the dust discharge assembly. A vibration assembly is also fixed on the side of the hopper 4;

[0024] The dust discharge component is a servo motor 7, which is vertically fixed at the bottom of the hopper 4. The top of the output shaft of the servo motor 7 vertically passes through the bottom of the hopper 4, and a feeding screw 8 is fixed to the top of the output shaft of the servo motor 7. Specifically, when the servo motor 7 is running, it can drive the feeding screw 8 to rotate, so that the dust flowing into the hopper 4 can be transported downward and then discharged through the dust discharge pipe 6, that is, the dust can be cleaned without stopping the machine;

[0025] The cleaning component is a connecting shaft 9 vertically arranged in the hopper 4, and the bottom end of the connecting shaft 9 is fixed to the top of the feeding screw 8, that is, the connecting shaft 9 can rotate synchronously with the feeding screw 8, and a plurality of connecting rods 10 are fixed to the top of the connecting shaft 9 in a circular array, and a scraper 11 is fixed to the end of the connecting rod 10 away from the connecting shaft 9, and a rubber scraper 12 is fixed to the surface of the scraper 11. The rubber scraper 12 is preferably set to a silicone material, and the surface of the rubber scraper 12 is in contact with the side of the inner wall of the hopper 4. Specifically, when the servo motor 7 drives the feeding screw 8 to rotate, it can synchronously drive the connecting shaft 9 to rotate in the hopper 4, so that the scraper 11 is driven to rotate in the hopper 4 through the connecting rod 10, so that the rubber scraper 12 can scrape the side of the inner wall of the hopper 4, thereby effectively cleaning the dust adhering to the inner wall of the hopper 4;

[0026] The vibration component is a plurality of electromagnetic exciters 13. It should be noted that the electromagnetic exciter is a device that generates vibrations through electromagnetic force. It is mainly composed of an electromagnetic coil, an iron core and a vibrating device. The working principle of the electromagnetic exciter is to use electric current to generate a magnetic field in the electromagnetic coil. When the current passes through the coil, the iron core around the coil will be affected by the magnetic field and become magnetized, thereby exciting the vibrating device to vibrate. A plurality of electromagnetic exciters 13 are fixed in a circular array on the outer surface of the hopper 4. Specifically, when the electromagnetic exciter 13 is running, a vibration force can be generated at the hopper 4, which can reduce dust adhesion by vibration, and is conducive to thorough dust discharge.

[0027] It should be noted that the device is electrically connected to an external main controller and 220V mains electricity, and the main controller can be a computer or other prior art equipment for control.

[0028] The use process of the utility model is as follows: the dust-containing gas enters the cylinder 1 from the air inlet pipe 2. Since the air inlet pipe 2 is tangent to the cylinder 1 to form a volute shape, the dust-containing gas entering the cylinder 1 forms a downward rotating external vortex, so that the dust suspended in the external vortex hits the cylinder wall of the cylinder 1 under the action of centrifugal force, and is transferred to the bottom of the hopper 4 with the external vortex. The purified gas forms an ascending internal vortex and is discharged through the air outlet pipe 3. When the servo motor 7 is running, it can drive the feeding screw 8 to rotate, so that the dust flowing into the hopper 4 can be transported downward, and then discharged through the dust discharge The dust is discharged through the outlet pipe 6, that is, the dust can be cleaned without stopping the machine. When the servo motor 7 drives the feeding screw 8 to rotate, it can synchronously drive the connecting shaft 9 to rotate in the hopper 4, thereby driving the scraper 11 to rotate in the hopper 4 through the connecting rod 10, so that the rubber scraper 12 can scrape the side of the inner wall of the hopper 4, thereby effectively cleaning the dust adhering to the inner wall of the hopper 4. When the electromagnetic exciter 13 is running, it can generate vibration force at the hopper 4, that is, reduce dust adhesion by vibration, which is conducive to the thorough discharge of dust.

[0029] Embodiment 2:

[0030] Please refer to the attached Figure 3-4 The utility model provides a diffusion-type dust removal device for clay sand processing, wherein the vibration component is a plurality of support plates 14, and the plurality of support plates 14 are fixed on the outer surface of the hopper 4 in a circular array, and an electric push rod 15 is horizontally fixed on the top of the support plate 14. It should be noted that the electric push rod is an electric drive device that converts the rotational motion of the motor into the linear reciprocating motion of the push rod, and a hammer head 16 is fixed on the end of the output shaft of the electric push rod 15, and the hammer head 16 can be abutted against the outer surface of the hopper 4. Specifically, when the electric push rod 15 is in operation, it can drive the hammer head 16 to move back and forth, so that the hopper 4 can be intermittently hammered to generate vibration, that is, dust adhesion can be reduced by vibration, which is conducive to thorough dust discharge.

[0031] The use process of the utility model is as follows: the dust-containing gas enters the cylinder 1 from the air inlet pipe 2. Since the air inlet pipe 2 is tangent to the cylinder 1 to form a volute shape, the dust-containing gas entering the cylinder 1 forms a downward rotating external vortex, so that the dust suspended in the external vortex hits the cylinder wall of the cylinder 1 under the action of centrifugal force, and goes to the bottom of the hopper 4 with the external vortex. The purified gas forms an ascending internal vortex and is discharged through the air outlet pipe 3. When the servo motor 7 is running, it can drive the feeding screw 8 to rotate, so that the dust flowing into the hopper 4 can be transported downward and then discharged through the dust discharge pipe 6, that is, there is no need The dust can be cleaned when the machine is stopped. When the servo motor 7 drives the feeding screw 8 to rotate, it can synchronously drive the connecting shaft 9 to rotate in the hopper 4, thereby driving the scraper 11 to rotate in the hopper 4 through the connecting rod 10, so that the rubber scraper 12 can scrape the side of the inner wall of the hopper 4, thereby effectively cleaning the dust adhering to the inner wall of the hopper 4. When the electric push rod 15 is running, it can drive the hammer head 16 to move back and forth, so that the hopper 4 can be intermittently hammered to generate vibration, which can reduce dust adhesion by vibration, which is conducive to thorough dust discharge.

[0032] The above is only a preferred embodiment of the utility model. Any person skilled in the art can modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.

Claims

1. A diffusion-type dust removal device for clay sand processing, comprising a cylinder (1), the top end of the side of the cylinder (1) is fixedly connected to an air inlet pipe (2), the top center of the cylinder (1) is fixedly connected to an air outlet pipe (3), and a conical hopper (4) is arranged at the bottom of the cylinder (1), characterized in that: A dust discharge assembly is fixed at the bottom of the hopper (4), a cleaning assembly for scraping the inner wall of the hopper (4) is fixed on the dust discharge assembly, and a vibration assembly is also fixed on the side of the hopper (4).

2. A diffusion type dust removal device for clay sand processing according to claim 1, characterized in that: The dust discharge component is a servo motor (7), which is vertically fixed to the bottom of the hopper (4). The top end of the output shaft of the servo motor (7) vertically passes through the bottom of the hopper (4), and a feeding screw (8) is fixed to the top end of the output shaft of the servo motor (7).

3. A diffusion type dust removal device for clay sand processing according to claim 2, characterized in that: The cleaning assembly is a connecting shaft (9) vertically arranged in the hopper (4), the bottom end of the connecting shaft (9) is fixed to the top end of the feeding screw (8), and a plurality of connecting rods (10) are fixed to the top end of the connecting shaft (9) in a circular array.

4. A diffusion type dust removal device for clay sand processing according to claim 3, characterized in that: A scraper (11) is fixed to one end of the connecting rod (10) away from the connecting shaft (9), a rubber scraper (12) is fixed to the surface of the scraper (11), and the surface of the rubber scraper (12) is in contact with the inner wall side of the hopper (4).

5. A diffusion type dust removal device for clay sand processing according to claim 4, characterized in that: The vibration components are a plurality of electromagnetic vibrators (13), and the plurality of electromagnetic vibrators (13) are fixed on the outer surface of the hopper (4) in a circular array.

6. A diffusion type dust removal device for clay sand processing according to claim 4, characterized in that: The vibration components are a plurality of support plates (14), and the plurality of support plates (14) are fixed on the outer surface of the hopper (4) in a circular array.

7. A diffusion type dust removal device for clay sand processing according to claim 6, characterized in that: An electric push rod (15) is horizontally fixed on the top of the support plate (14), and a hammer head (16) is fixed on the end of the output shaft of the electric push rod (15). The hammer head (16) can abut against the outer surface of the hopper (4).

8. The diffusion type dust removal device for clay sand processing according to claim 1, characterized in that: A plurality of brackets (5) are vertically fixed at the top edge of the hopper (4), and a dust discharge pipe (6) is connected to the bottom of the hopper (4) in an inclined and fixed manner.

Citation Information

Patent Citations

  • Diffusion type dust collector for clay sand treatment

    CN213192877U