Surface treatment device

Abstract

The utility model discloses a surface treatment device which comprises a feeding mechanism, a soaking barrel, a first fixing support, a bearing frame, a first linear air cylinder and a stirring mechanism, the first fixing support is installed on the ground, the top of the first fixing support is provided with a first supporting shaft, the first supporting shaft is longitudinally arranged, and a second supporting shaft is arranged on the bearing frame. The bearing frame is provided with a first connecting base, the first connecting base is connected with the first supporting shaft and a piston rod of the first linear air cylinder, a cylinder body of the first linear air cylinder is rotationally connected with the first fixing support, and the first linear air cylinder is used for driving the bearing frame to rotate around the axis direction of the first supporting shaft. The soaking barrel is installed on the bearing frame, feeding and discharging operation can be automatically conducted, so that the labor intensity of workers is reduced, the feeding and discharging efficiency is improved, the stirring mechanism is designed to evenly stir antirust liquid and parts in the soaking barrel, the antirust liquid covering uniformity of workpieces in the soaking process is guaranteed, and the antirust treatment effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of surface treatment, in particular to a surface treatment device. Background Art

[0002] In industrial production, anti-rust treatment of metal parts is crucial, because rust will not only reduce the service life of parts, but also may affect the overall performance and safety of the product. Traditional anti-rust treatment methods usually include manual oiling, spraying rust inhibitors, soaking in anti-rust liquids, etc.

[0003] In the prior art, workers usually need to manually carry the parts frame, put it into the soaking bucket, and take it out after processing. The labor intensity of the workers is high, and the speed of manual material placement and unloading is limited, which cannot match the high efficiency of the automated production line, affecting production efficiency and increasing labor costs. Utility Model Content

[0004] In order to solve the above technical problems, the utility model relates to a surface treatment device, which has a simple and reliable structure, effectively solves the above technical problems, and is suitable for popularization and use. In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] A surface treatment device comprises a feeding mechanism, a soaking bucket, a first fixed bracket, a supporting frame, a first linear cylinder and a stirring mechanism, wherein the first fixed bracket is installed on the ground, a first supporting shaft is arranged on the top of the first fixed bracket, the first supporting shaft is arranged longitudinally, the supporting frame is provided with a first connecting seat, the first connecting seat is respectively connected to the first supporting shaft and the piston rod of the first linear cylinder, the cylinder body of the first linear cylinder is rotatably connected to the first fixed bracket, the first linear cylinder is used to drive the supporting frame to rotate around the axial direction of the first supporting shaft, the soaking bucket is installed on the supporting frame, the feeding mechanism is used to load the workpiece into the soaking bucket, and the stirring mechanism is used to stir in the soaking bucket.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: a support plate is installed on the carrier frame, a turntable is arranged on the support plate, a drive motor is installed under the support plate, the drive motor is used to drive the turntable to rotate, and the soaking bucket is fixedly installed on the turntable.

[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the feeding mechanism includes a second fixed bracket, a second support shaft, a second linear cylinder, and a hopper, the second fixed bracket is installed on the ground, the second support shaft is horizontally arranged on the top of the second fixed bracket, a second connecting seat is arranged on one side of the hopper, the second connecting seat is respectively connected to the second support shaft and the piston rod of the second linear cylinder, the cylinder body of the second linear cylinder is rotatably connected to the second fixed bracket, and the second linear cylinder is used to drive the hopper to rotate around the axial direction of the second support shaft.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the hopper includes a charging body and a guide extension portion arranged on the top of the charging body, and the width of the guide extension portion decreases from one end close to the charging body to the end away from the charging body.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the back of the hopper is provided with reinforcing ribs, and the reinforcing ribs are Y-shaped at the lower end portion of the charging body.

[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the stirring mechanism includes a support frame, a third linear cylinder, a mounting seat, a rotating motor, and a stirring shaft. The third linear cylinder is installed on the support frame and its piston rod is connected to the mounting seat downward. A rotating motor is arranged in the mounting seat. The output end of the rotating motor is connected to the stirring shaft and is used to drive the stirring shaft to rotate.

[0011] Compared with the prior art, the utility model has the following outstanding and beneficial technical effects: the soaking barrel and the hopper can both rotate, and after the worker pours a certain number of workpieces into the hopper at a lower position, the subsequent loading and unloading operations can be performed automatically, thereby reducing the labor intensity of the workers and improving the loading and unloading efficiency. The design of the stirring mechanism can evenly stir the anti-rust liquid and parts in the soaking barrel, ensuring the uniformity of the anti-rust liquid covering the workpieces during the soaking process and improving the effect of the anti-rust treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the equipment;

[0013] Figure 2 It is a schematic diagram of the hopper;

[0014] Figure 3 It is a schematic diagram of the stirring mechanism. DETAILED DESCRIPTION

[0015] In order to make the objectives, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.

[0016] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate directions or positional relationships based on the attached Figure 1 The directions or positional relationships shown are only for the convenience of describing the present invention, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0017] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0018] In order to solve the above technical problems, Figure 1-3 As shown, the utility model designs a surface treatment device, including a feeding mechanism, a soaking bucket 1, a first fixed bracket 2, a carrier frame 3, a first linear cylinder 4, and a stirring mechanism. The first fixed bracket 2 is installed on the ground, and a first support shaft 5 is arranged on the top of the first fixed bracket 2. The first support shaft 5 is arranged longitudinally, and the carrier frame 3 is provided with a first connecting seat 6. The first connecting seat 6 is respectively connected to the first support shaft 5 and the piston rod of the first linear cylinder 4. The cylinder body of the first linear cylinder 4 is rotatably connected to the first fixed bracket 2. The first linear cylinder 4 is used to drive the carrier frame 3 to rotate around the axial direction of the first support shaft 5. The soaking bucket 1 is installed on the carrier frame 3. The rotation design of the carrier frame 3 around the first support shaft 5 makes it easy to dump the workpiece from the soaking bucket 1. This function allows the treated workpiece to be automatically poured out by rotating the soaking bucket 1 after the anti-rust treatment is completed, thereby realizing an automated unloading process. This design reduces manual intervention, reduces the labor intensity of workers, and improves the efficiency of the entire anti-rust treatment process. It is worth mentioning that before pouring out the workpiece, it is only necessary to pump out the anti-rust liquid in the bucket through the pump body.

[0019] A support plate 7 is installed on the carrier frame 3, and a turntable 8 is arranged on the support plate 7. A driving motor 9 is installed below the support plate 7, and the driving motor 9 is used to drive the turntable 8 to rotate. The soaking barrel 1 is fixedly installed on the turntable 8. The rotation of the turntable 8 makes the soaking barrel 1 rotate around its own axis direction, so that the workpiece in the barrel can achieve all-round contact during the soaking process, ensuring that the rust-proof liquid can evenly cover every corner of the workpiece, thereby improving the rust-proof effect. Through the rotation of the turntable 8, the movement of the workpiece in the soaking barrel 1 is smoother, reducing the problem of uneven soaking caused by the workpiece being stationary, speeding up the soaking process, and improving the overall processing efficiency.

[0020] The feeding mechanism is used to load the workpiece into the soaking barrel 1, and the stirring mechanism is used to stir in the soaking barrel 1. Specifically, the feeding mechanism includes a second fixed bracket 10, a second support shaft 11, a second linear cylinder 12, and a hopper 13. The second fixed bracket 10 is installed on the ground, and the second support shaft 11 is horizontally arranged on the top of the second fixed bracket 10. A second connecting seat 14 is arranged on one side of the hopper 13. The second connecting seat 14 is respectively connected to the second support shaft 11 and the piston rod of the second linear cylinder 12. The cylinder body of the second linear cylinder 12 is rotatably connected to the second fixed bracket 10. The second linear cylinder 12 is used to drive the hopper 13 to rotate around the axial direction of the second support shaft 11. The worker only needs to pour a certain amount of workpieces into the hopper 13 in a lower position in advance. The loading mechanism drives the hopper 13 to rotate around the axial direction of the second support shaft 11 through the second linear cylinder 12, thereby realizing automatic discharge of the workpieces. No manual intervention is required subsequently, which improves the degree of automation of the discharge process. Automated loading reduces dependence on manual labor, greatly reduces the physical labor of workers, and improves the working environment. With the expansion of production scale, it can significantly reduce labor costs and improve the economic benefits of the enterprise.

[0021] Furthermore, the hopper 13 includes a charging body 131 and a guide extension portion 132 arranged on the top of the charging body 131. The width of the guide extension portion 132 decreases from one end close to the charging body 131 to the end away from the charging body 131. The charging body 131 has a larger storage space and can carry more workpieces. The design of the guide extension portion 132 helps to guide the workpieces to slide smoothly from the hopper 13 into the soaking bucket 1, reducing damage and positioning errors of the workpieces during the transfer process.

[0022] Furthermore, a reinforcing rib 133 is provided on the back of the hopper 13, and the reinforcing rib 133 is Y-shaped at the lower end portion of the charging body 131. The design of the reinforcing rib 133 on the back of the hopper 13, especially the Y-shaped structure, is to increase the rigidity and stability of the hopper 13. This structure can improve the carrying capacity of the hopper 13 and reduce deformation caused by long-term use or heavy loading.

[0023] In a preferred embodiment, the stirring mechanism includes a support frame 15, a third linear cylinder 16, a mounting seat 17, a rotating motor 18, and a stirring shaft 19. The third linear cylinder 16 is installed on the support frame 15 and its piston rod is connected to the mounting seat 17 downward. A rotating motor 18 is arranged in the mounting seat 17. The output end of the rotating motor 18 is connected to the stirring shaft 19 and is used to drive the stirring shaft 19 to rotate. The third linear cylinder 16 can adjust the height of the stirring shaft 19. The design of the stirring mechanism can evenly stir the anti-rust liquid and parts in the immersion barrel 1, ensuring the uniformity of the anti-rust liquid coverage of the workpiece during the immersion process and improving the effect of the anti-rust treatment.

[0024] During the specific work, the worker places the workpiece to be processed in the loading body 131 of the hopper 13, and the second linear cylinder 12 drives the hopper 13 to rotate around the second support shaft 11, and transfers the workpiece from the hopper 13 to the soaking barrel 1. The soaking barrel 1 rotates itself and the stirring shaft 19 also rotates in the soaking barrel 1. When the workpiece rotates in the barrel, it is fully in contact with the anti-rust liquid to complete the soaking treatment. After the anti-rust liquid is taken out, the soaking barrel 1 rotates around the first support shaft 5 to pour out the workpiece.

[0025] It is worth noting that the technical features such as motors and cylinders involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional methods in the field, and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated.

[0026] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made by technicians in the relevant technical field based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A surface treatment device, characterized in that: It includes a feeding mechanism, a soaking bucket, a first fixed bracket, a carrying frame, a first linear cylinder, and a stirring mechanism. The first fixed bracket is installed on the ground. A first supporting shaft is arranged on the top of the first fixed bracket. The first supporting shaft is arranged longitudinally. The carrying frame is provided with a first connecting seat. The first connecting seat is respectively connected to the first supporting shaft and the piston rod of the first linear cylinder. The cylinder body of the first linear cylinder is rotatably connected to the first fixed bracket. The first linear cylinder is used to drive the carrying frame to rotate around the axial direction of the first supporting shaft. The soaking bucket is installed on the carrying frame. The feeding mechanism is used to load the workpiece into the soaking bucket. The stirring mechanism is used to stir in the soaking bucket.

2. A surface treatment device according to claim 1, characterized in that: A support plate is installed on the carrier frame, a turntable is arranged on the support plate, a drive motor is installed below the support plate, the drive motor is used to drive the turntable to rotate, and the soaking bucket is fixedly installed on the turntable.

3. A surface treatment device according to claim 2, characterized in that: The feeding mechanism includes a second fixed bracket, a second support shaft, a second linear cylinder, and a hopper. The second fixed bracket is installed on the ground. The second support shaft is horizontally arranged on the top of the second fixed bracket. A second connecting seat is arranged on one side of the hopper. The second connecting seat is respectively connected to the second support shaft and the piston rod of the second linear cylinder. The cylinder body of the second linear cylinder is rotatably connected to the second fixed bracket. The second linear cylinder is used to drive the hopper to rotate around the axial direction of the second support shaft.

4. A surface treatment device according to claim 3, characterized in that: The hopper comprises a charging body and a guide extension portion arranged on the top of the charging body, and the width of the guide extension portion decreases from an end close to the charging body to an end away from the charging body.

5. A surface treatment device according to claim 4, characterized in that: The back of the hopper is provided with reinforcing ribs, and the reinforcing ribs are Y-shaped at the lower end of the charging body.

6. A surface treatment device according to claim 5, characterized in that: The stirring mechanism includes a support frame, a third linear cylinder, a mounting seat, a rotating motor, and a stirring shaft. The third linear cylinder is installed on the support frame and its piston rod is connected to the mounting seat downward. A rotating motor is arranged in the mounting seat. The output end of the rotating motor is connected to the stirring shaft and is used to drive the stirring shaft to rotate.

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