Convenient ceramic ball screening device

By designing a convenient ceramic ball screening device, integrating screening boxes, shaking mechanisms, cleaning components, water pumps and sprayers, the problem of additional cleaning after screening in the prior art is solved, and the screening and cleaning are achieved while improving production efficiency.

CN222830106UActive Publication Date: 2025-05-06PINGXIANG QICAI CERAMICS CO LTD
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Patent Information

Application Number
CN202421527633.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-05-06
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing ceramic ball screening device lacks cleaning equipment during the screening process, resulting in additional cleaning steps required after the screening is completed, with long operation steps and low production efficiency.

Method used

A convenient ceramic ball screening device is designed, integrating a screening box, a shaking mechanism, a cleaning assembly, a water pump and a sprayer. The screening box is driven to move back and forth through the shaking mechanism, and the ceramic ball is cleaned by a cleaning assembly and a sprayer during the screening process.

Benefits of technology

The simultaneous cleaning of ceramic ball screening is realized, which simplifies operational steps, improves production efficiency and reduces additional cleaning steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a convenient ceramic ball screening device which comprises a waste water tank, a workbench is fixedly connected to the upper surface of the waste water tank, a screening frame is arranged in a groove of the workbench, a shaking mechanism is arranged on the upper surface of the workbench, a vertical plate is fixedly connected to the upper surface of the workbench, and a transverse plate is fixedly connected to the upper surface of the vertical plate. The upper surface of the transverse plate is fixedly connected with a cylinder, the output end of the cylinder is fixedly connected with a piston rod, the piston rod is away from the cylinder and fixedly connected with a cleaning assembly, the lower surface of the transverse plate is fixedly connected with a sprayer, the upper surface of the transverse plate is fixedly connected with a water pump, and the output end of the water pump is fixedly connected with a second water pipe. A first water pipe is arranged at the bottom of the second water pipe and is communicated into the sprayer. By means of the structure, the screening frame, the sweeping assembly, the shaking mechanism, the water pump, the sprayer and the waste water tank are arranged, and ceramic balls can be cleaned while being screened.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic ball production, in particular to a convenient ceramic ball screening device. Background Art

[0002] Ceramic balls usually refer to spherical objects made of ceramic materials. They have the characteristics of high hardness, corrosion resistance, wear resistance and good insulation performance. According to different application scenarios, ceramic balls can be divided into many types: alumina ceramic balls, zirconia ceramic balls, silicate ceramic balls, silicon carbide ceramic balls, silicon nitride ceramic balls, etc.

[0003] During the production process of existing silicon carbide ceramic balls, some silicon carbide ceramic balls are easily smaller in volume than standard silicon carbide ceramic balls, and are mixed with standard silicon carbide ceramic balls and are difficult to distinguish. People generally use screening devices to screen the products, but the existing ceramic ball screening devices do not have cleaning equipment. After screening, they need to be cleaned again, the operation steps are long, and the production efficiency is low. Utility Model Content

[0004] The utility model provides a convenient ceramic ball screening device, which can clean the ceramic balls during the screening process.

[0005] To achieve the above-mentioned purpose, a convenient ceramic ball screening device is provided, including a wastewater trough: the upper surface of the wastewater trough is fixedly connected to a workbench, the upper surface of the workbench is provided with a groove, the lower surface of the groove of the workbench is provided with a water flow hole, a screening frame is provided in the groove of the workbench, a shaking mechanism is provided on the upper surface of the workbench, the upper surface of the workbench is fixedly connected to a vertical plate, the upper surface of the vertical plate is fixedly connected to a horizontal plate, a vertical through groove is provided in the center of the horizontal plate, the upper surface of the horizontal plate is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to a piston rod, the piston rod is fixedly connected to a cleaning component away from the cylinder, the lower surface of the horizontal plate is fixedly connected to a sprinkler, the upper surface of the horizontal plate is fixedly connected to a water pump, the output end of the water pump is fixedly connected to a second water pipe, a first water pipe is provided at the bottom of the second water pipe, and the first water pipe passes into the sprinkler. The screening frame is provided to screen out unqualified ceramic balls, the shaking mechanism is provided to facilitate the screening frame to shake back and forth, the cylinder is provided to facilitate the movement of the cleaning component, and the cleaning component is provided to facilitate the cleaning of the ceramic balls in the screening frame in cooperation with the sprayer during the screening process.

[0006] According to the convenient ceramic ball screening device, the shaking mechanism includes a servo motor, a gear, a rotating shaft, a toothed plate, a third sliding plate and a slide groove base, the upper surface of the slide groove base is provided with a T-shaped slide groove, the lower surface of the third sliding plate is provided with a T-shaped matching block, and the slide groove base is fixedly connected to the upper surface of the workbench.

[0007] According to the convenient ceramic ball screening device, the third sliding plate is fixedly connected to the side surface of the screening frame, the T-shaped matching block of the third sliding plate is matched in the T-shaped slide groove of the slide groove base, the tooth groove plate is fixedly connected to the side surface of the third sliding plate away from the screening frame, and the side surface of the tooth groove plate away from the third sliding plate is provided with teeth grooves.

[0008] According to the convenient ceramic ball screening device, the servo motor is fixedly connected to the upper surface of the workbench, the rotating shaft is fixedly connected to the output end of the servo motor, the gear is fixedly connected to the cylindrical surface of the rotating shaft, and the gear is meshed with the tooth groove of the tooth plate. The servo motor is provided to facilitate the gear to rotate back and forth, thereby driving the tooth plate, the third sliding plate, and the screening frame to move back and forth.

[0009] According to the convenient ceramic ball screening device, the cleaning assembly includes a first sliding plate, a second sliding plate, a connecting plate and a brush plate, the first sliding plate is fixedly connected to the end face of the piston rod, the second sliding plate is fixedly connected to the lower surface of the first sliding plate, and the second sliding plate is in a vertically through groove of the cross plate.

[0010] According to the convenient ceramic ball screening device, the connecting plate is fixedly connected to the lower surface of the second sliding plate, the brush plate is fixedly connected to the lower surface of the connecting plate, there are multiple brush plates, and a brush layer is arranged on the lower surface of the brush plate.

[0011] According to the convenient ceramic ball screening device, a through hole is provided on one side of the wastewater tank, a filter plate is fixedly connected to the inner side surface of the wastewater tank, the water pump input end is fixedly connected to a third water pipe, and the other end of the third water pipe is connected to the bottom of the wastewater tank. The purpose of shooting at the filter plate is to facilitate the filtration of wastewater entering the wastewater tank.

[0012] According to the convenient ceramic ball screening device, there are multiple first water pipes and sprinklers, and screening holes are provided on the lower surface of the screening frame.

[0013] The beneficial effects of the utility model include: by arranging the screening frame, the cleaning component, the shaking mechanism, the water pump, the sprayer and the waste water tank, the ceramic balls can be cleaned while they are being screened.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 This is a schematic diagram of the overall structure of a convenient ceramic ball screening device of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of a convenient ceramic ball screening device of the utility model from another perspective;

[0018] Figure 3 This is a schematic diagram of the structure of a cleaning component of a convenient ceramic ball screening device of the utility model;

[0019] Figure 4 This is a schematic cross-sectional structural diagram of the installation position of the filter plate of a convenient ceramic ball screening device of the utility model;

[0020] Figure 5 This is an enlarged view of the local structure at location A of a convenient ceramic ball screening device of the utility model.

[0021] Legend:

[0022] 1. Wastewater tank; 2. Workbench; 3. Screening frame; 4. Vertical plate; 5. Cleaning assembly; 501. First sliding plate; 502. Second sliding plate; 503. Connecting plate; 504. Brush plate; 6. Horizontal plate; 7. Cylinder; 8. Shaking mechanism; 801. Servo motor; 802. Gear; 803. Rotating shaft; 804. Tooth plate; 805. Third sliding plate; 806. Slide base; 9. Piston rod; 10. First water pipe; 11. Second water pipe; 12. Water pump; 13. Third water pipe; 14. Sprinkler; 15. Filter plate. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0024] Reference Figures 1 to 5The utility model embodiment is a convenient ceramic ball screening device, which includes a wastewater tank 1: the upper surface of the wastewater tank 1 is fixedly connected to the workbench 2, the upper surface of the workbench 2 is provided with a groove, the lower surface of the groove of the workbench 2 is provided with a water flow hole, a screening frame 3 is provided in the groove of the workbench 2, a shaking mechanism 8 is provided on the upper surface of the workbench 2, the upper surface of the workbench 2 is fixedly connected to the vertical plate 4, the upper surface of the vertical plate 4 is fixedly connected to the horizontal plate 6, the center of the horizontal plate 6 is provided with a vertical through groove, the upper surface of the horizontal plate 6 is fixedly connected to the cylinder 7, the output end of the cylinder 7 is fixedly connected to the piston rod 9, the piston rod 9 is fixedly connected to the cleaning component 5 away from the cylinder 7, the lower surface of the horizontal plate 6 is fixedly connected to the sprayer 14, the horizontal plate 6 is fixedly connected to the sprayer 14, and the horizontal plate 6 is fixedly connected to the cleaning component 5. A water pump 12 is fixedly connected to the upper surface of the plate 6, and the output end of the water pump 12 is fixedly connected to the second water pipe 11. A first water pipe 10 is arranged at the bottom of the second water pipe 11, and the first water pipe 10 passes into the sprinkler 14. There are multiple first water pipes 10 and sprinklers 14. A screening hole is arranged on the lower surface inside the screening frame 3. The bottom surface of the groove of the workbench 2 is an inclined surface. The unqualified ceramic balls screened out will accumulate on the lower side and can be taken out after the screening is completed. The water flowing out of the sprinkler 14 is used to clean the ceramic balls and then flows into the waste water tank 1 below from the water flow hole of the groove of the workbench 2. When placing and taking out the ceramic balls, the cleaning component 5 needs to be pushed aside by the cylinder 7.

[0025] The cleaning assembly 5 includes a first sliding plate 501, a second sliding plate 502, a connecting plate 503 and a brush plate 504. The first sliding plate 501 is fixedly connected to the end face of the piston rod 9, the second sliding plate 502 is fixedly connected to the lower surface of the first sliding plate 501, the second sliding plate 502 is in a vertically through groove of the cross plate 6, the connecting plate 503 is fixedly connected to the lower surface of the second sliding plate 502, the brush plate 504 is fixedly connected to the lower surface of the connecting plate 503, there are multiple brush plates 504, and a brush layer is provided on the lower surface of the brush plate 504. The brush layer of the brush plate 504 will contact the ceramic balls in the screening frame 3.

[0026] A through hole is provided on one side surface of the wastewater tank 1 , a filter plate 15 is fixedly connected to the inner side surface of the wastewater tank 1 , an input end of the water pump 12 is fixedly connected to a third water pipe 13 , and the other end of the third water pipe 13 passes through the bottom of the wastewater tank 1 .

[0027] The shaking mechanism 8 includes a servo motor 801, a gear 802, a rotating shaft 803, a toothed plate 804, a third sliding plate 805 and a slide base 806. A T-shaped slide is arranged on the upper surface of the slide base 806, and a T-shaped matching block is arranged on the lower surface of the third sliding plate 805. The slide base 806 is fixedly connected to the upper surface of the workbench 2, and the third sliding plate 805 is fixedly connected to the side surface of the screening frame 3. The T-shaped matching block of the third sliding plate 805 is matched in the T-shaped slide of the slide base 806. The toothed plate 804 is fixedly connected to the side surface of the third sliding plate 805 away from the screening frame 3, and the side surface of the toothed plate 804 away from the third sliding plate 805 is provided with a toothed groove.

[0028] The servo motor 801 is fixedly connected to the upper surface of the workbench 2, the rotating shaft 803 is fixedly connected to the output end of the servo motor 801, the gear 802 is fixedly connected to the cylindrical surface of the rotating shaft 803, the gear 802 and the tooth plate 804 are meshed, and the servo motor 801 will drive the gear 802 to rotate back and forth at a high frequency, thereby driving the screening frame 3 to swing back and forth quickly.

[0029] Working principle: Place the ceramic balls in the screening frame 3, start the servo motor 801 to drive the gear 802 to rotate back and forth, thereby driving the screening frame 3 to move back and forth, thereby completing the screening of the ceramic balls. During this process, the surface of the ceramic balls in the screening frame 3 moving back and forth will be flushed by the brush layer of the brush plate 504, and the ceramic balls will be cleaned under the action of the cleaning water sprayed from the upper sprinkler 14.

[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A convenient ceramic ball screening device, characterized in that: The invention comprises a waste water tank (1): the upper surface of the waste water tank (1) is fixedly connected to a workbench (2); the upper surface of the workbench (2) is provided with a groove; the lower surface of the groove of the workbench (2) is provided with a water flow hole; a screening frame (3) is provided in the groove of the workbench (2); a shaking mechanism (8) is provided on the upper surface of the workbench (2); the upper surface of the workbench (2) is fixedly connected to a vertical plate (4); the upper surface of the vertical plate (4) is fixedly connected to a horizontal plate (6); the center of the horizontal plate (6) is provided with a vertically penetrating groove; the horizontal plate (6) is provided with a vertically penetrating groove; the vertical plate (4) is provided with a vertically penetrating groove; the vertical plate (6 ... The upper surface of the plate (6) is fixedly connected to the cylinder (7), the output end of the cylinder (7) is fixedly connected to the piston rod (9), the piston rod (9) is fixedly connected to the cleaning assembly (5) away from the cylinder (7), the lower surface of the horizontal plate (6) is fixedly connected to the sprayer (14), the upper surface of the horizontal plate (6) is fixedly connected to the water pump (12), the output end of the water pump (12) is fixedly connected to the second water pipe (11), the bottom of the second water pipe (11) is provided with a first water pipe (10), and the first water pipe (10) is connected to the sprayer (14).

2. A convenient ceramic ball screening device according to claim 1, characterized in that: The shaking mechanism (8) comprises a servo motor (801), a gear (802), a rotating shaft (803), a toothed plate (804), a third sliding plate (805) and a slide groove base (806); the upper surface of the slide groove base (806) is provided with a T-shaped slide groove, the lower surface of the third sliding plate (805) is provided with a T-shaped matching block, and the slide groove base (806) is fixedly connected to the upper surface of the workbench (2).

3. A convenient ceramic ball screening device according to claim 2, characterized in that: The third sliding plate (805) is fixedly connected to the side surface of the screening frame (3); the T-shaped matching block of the third sliding plate (805) is matched in the T-shaped sliding groove of the sliding groove base (806); the tooth groove plate (804) is fixedly connected to the side surface of the third sliding plate (805) away from the screening frame (3); and the side surface of the tooth groove plate (804) away from the third sliding plate (805) is provided with tooth grooves.

4. A convenient ceramic ball screening device according to claim 2, characterized in that: The servo motor (801) is fixedly connected to the upper surface of the workbench (2), the rotating shaft (803) is fixedly connected to the output end of the servo motor (801), the gear (802) is fixedly connected to the cylindrical surface of the rotating shaft (803), and the gear (802) and the tooth groove of the tooth groove plate (804) are meshed.

5. A convenient ceramic ball screening device according to claim 1, characterized in that: The cleaning assembly (5) comprises a first sliding plate (501), a second sliding plate (502), a connecting plate (503) and a brush plate (504), wherein the first sliding plate (501) is fixedly connected to the end face of the piston rod (9), the second sliding plate (502) is fixedly connected to the lower surface of the first sliding plate (501), and the second sliding plate (502) is in a vertically penetrating groove of the transverse plate (6).

6. A convenient ceramic ball screening device according to claim 5, characterized in that: The connecting plate (503) is fixedly connected to the lower surface of the second sliding plate (502), and the brush plate (504) is fixedly connected to the lower surface of the connecting plate (503). There are multiple brush plates (504), and a brush layer is provided on the lower surface of the brush plate (504).

7. A convenient ceramic ball screening device according to claim 1, characterized in that: A through hole is provided on one side surface of the wastewater tank (1); a filter plate (15) is fixedly connected to the inner side surface of the wastewater tank (1); an input end of the water pump (12) is fixedly connected to a third water pipe (13); and the other end of the third water pipe (13) is connected to the bottom of the wastewater tank (1).

8. A convenient ceramic ball screening device according to claim 1, characterized in that: The first water pipe (10) and the sprinkler (14) are provided in plurality, and the lower surface of the inner part of the screening frame (3) is provided with screening holes.