Semi-automatic generator maintenance device

Abstract

The utility model relates to the technical field of generator maintenance, in particular to a semi-automatic generator maintenance device which comprises a frame, a lifting device is jointly installed between the front frame wall and the rear frame wall of the frame, a water tank is installed at the upper end of the lifting device, and a control cabinet assembly is fixedly connected to the right portion of the upper end of the frame. A control panel is arranged at the upper end of the control cabinet assembly, a water injection pipe is installed on the front portion of the upper wall of the control cabinet assembly, a drainage valve is installed on the lower portion of the left end of the water tank, an aeration pipeline is installed in the middle of the upper wall of the control cabinet assembly, and the lower portion of the outer surface of the aeration pipeline is located on the inner bottom side of the water tank. A liquid level device is arranged on the right side of the upper portion of the rear end of the water tank, and a handrail frame is fixedly connected to the upper portion of the right end of the control cabinet assembly. According to the semi-automatic generator maintenance device, the combination mode that the trolley frame, the water tank, the control cabinet and the like are integrated is adopted, efficient maintenance of a generator is achieved, and the maintenance efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of generator maintenance, in particular to a semi-automatic generator maintenance device. Background Art

[0002] Since there are a large number of calcium and magnesium ions in the purified water, a large amount of calcium carbonate and magnesium carbonate scale will be produced and accumulated on the surface of the generator plate due to the electrolytic chemical reaction when the generator performs purification work for a long time, which blocks the purification reaction area between the plate and the water body and seriously weakens the purification efficiency. The long-term accumulation of a large amount of scale also seriously affects the life of the plate. Conventional generator maintenance adopts the method of soaking after preparing maintenance agent with tap water. The water temperature of this method is conventional water temperature, which is not conducive to the efficient chemical reaction between maintenance agent and scale. At the same time, the accumulated scale is a hard substance and is strongly adsorbed on the plate. The pure soaking method takes a long time and is not conducive to the shedding of scale, resulting in inefficient and incomplete generator maintenance. Therefore, we propose a semi-automatic generator maintenance device. Utility Model Content

[0003] The main purpose of the utility model is to provide a semi-automatic generator maintenance device, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A semi-automatic generator maintenance device comprises a frame, a lifting device is installed between the front frame wall and the rear frame wall of the frame, a water tank is installed on the upper end of the lifting device, a control cabinet assembly is fixedly connected to the right part of the upper end of the frame, a control panel is arranged on the upper end of the control cabinet assembly, a water injection pipe is installed on the front part of the upper wall of the control cabinet assembly, a drain valve is installed on the lower left end of the water tank, an aeration pipeline is installed on the middle part of the upper wall of the control cabinet assembly, and the lower part of the outer surface of the aeration pipeline is located on the inner bottom side of the water tank;

[0006] A liquid level device is arranged on the right side of the upper rear end of the water tank, a handrail frame is fixedly connected to the upper right end of the control cabinet assembly, two universal wheels are installed on the right lower end of the frame, and two pulleys are installed on the left lower end of the frame.

[0007] Preferably, a notch is provided in the middle of the right end of the frame, the drain valve is located directly above the notch of the frame, and the valve body of the drain valve is tightly connected to the drain outlet pipe of the water tank.

[0008] By adopting the above technical solution, the setting of the notch allows the frame to avoid the drain valve, so that the drain valve does not contact the frame during the descending process.

[0009] Preferably, the water injection pipe is tightly connected to the water injection port of the control cabinet assembly, the air inlet of the aeration pipeline is tightly connected to the air outlet of the control cabinet assembly, and the liquid level device is horizontally installed on the side wall of the water tank.

[0010] By adopting the above technical solution: automatic water filling of the water tank can be realized, automatic aeration of the gas can also be realized, and accurate control of the water level during maintenance can be achieved through the liquid level device.

[0011] Preferably, a function control box, an aeration device, a lifting control box and a heating device are provided inside the control cabinet assembly; the upper end of the function control box is fixedly connected to the upper cabinet wall of the control cabinet assembly; the aeration device is installed on the upper end of the lifting control box; the right end of the lifting control box is fixedly connected to the right cabinet wall of the control cabinet assembly; and the upper end of the heating device is fixedly connected to the upper cabinet wall of the control cabinet assembly.

[0012] By adopting the above technical solution: comprehensive control of the entire maintenance device can be achieved through the control cabinet component.

[0013] Preferably, the function control box is connected to the operation panel via a control cable, and the aeration device, the lifting control box and the heating device are respectively connected to the function control box via cables.

[0014] By adopting the above technical solution: the control command transmission and the driving function components are realized, and the precise control of the functions of the aeration device, the lifting device and the heating device is realized.

[0015] Preferably, the control panel is designed to be installed on the inclined panel of the control cabinet assembly, and the lifting device is configured as a scissor-type lift.

[0016] By adopting the above technical solution: accurate control of various functional components of the maintenance device can be achieved, and the height of the water tank can be flexibly adjusted through the lifting device.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] In a semi-automatic generator maintenance device of the utility model, a lifting device and a control cabinet assembly are provided, and the water tank can be lifted to a maintenance height position through the lifting and lowering operations of the lifting device to achieve maintenance of the generator. Then, precise control of various functional components of the maintenance device can be achieved through the control panel. The water mixed with the maintenance agent in the water tank can be heated through the heating of the heating device and the aeration of the aeration device, and uninterrupted aeration is formed in the water tank, which is conducive to the efficient chemical reaction of the maintenance agent and scale, thereby accelerating the shedding of scale on the surface of the generator plate and improving the maintenance efficiency. At the same time, it also avoids the scale blocking the purification reaction area between the plate and the water body, which can enhance the purification efficiency of the plate on the water body and extend the life of the plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view of the overall structure of a semi-automatic generator maintenance device of the utility model;

[0020] Figure 2 This is a rear view of the overall structure of a semi-automatic generator maintenance device of the utility model;

[0021] Figure 3 This is a structural schematic diagram of an aeration pipeline of a semi-automatic generator maintenance device of the utility model;

[0022] Figure 4 The utility model is a schematic diagram of the components of a control cabinet assembly of a semi-automatic generator maintenance device.

[0023] In the figure: 1. frame; 2. lifting device; 3. water tank; 4. control cabinet assembly; 41. function control box; 42. aeration device; 43. lifting control box; 44. heating device; 5. operation panel; 6. water injection pipe; 7. drain valve; 8. aeration pipeline; 9. liquid level device; 10. handrail; 11. universal wheel; 12. pulley. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1-4, the utility model provides a technical solution:

[0028] A semi-automatic generator maintenance device comprises a frame 1, a lifting device 2 is installed between the front frame wall and the rear frame wall of the frame 1, a water tank 3 is installed on the upper end of the lifting device 2, a control cabinet assembly 4 is fixedly connected to the right upper end of the frame 1, a control panel 5 is arranged on the upper end of the control cabinet assembly 4, a water injection pipe 6 is installed on the front of the upper wall of the control cabinet assembly 4, a drain valve 7 is installed on the lower left end of the water tank 3, an aeration pipeline 8 is installed in the middle of the upper wall of the control cabinet assembly 4, and the lower part of the outer surface of the aeration pipeline 8 is located on the inner bottom side of the water tank 3.

[0029] In this embodiment, a liquid level device 9 is provided on the right side of the upper rear end of the water tank 3, a handrail frame 10 is fixedly connected to the upper right end of the control cabinet assembly 4, two universal wheels 11 are installed on the right side of the lower end of the frame 1, and two pulleys 12 are installed on the left side of the lower end of the frame 1; a notch is provided in the middle of the right end of the frame 1, the drain valve 7 is located directly above the notch of the frame 1, and the valve body of the drain valve 7 is tightly connected to the drain outlet pipeline of the water tank 3; the water injection pipe 6 is tightly connected to the water injection port of the control cabinet assembly 4, the air inlet of the aeration pipeline 8 is tightly connected to the air outlet of the control cabinet assembly 4, and the liquid level device 9 is horizontally installed on the side wall of the water tank 3.

[0030] Through the above scheme: through the two pulleys 12 and two universal wheels 11 set at the bottom of the frame 1, the direction control and movement of the maintenance device can be realized, and then through the lifting device 2 installed on the frame 1, and the water tank 3 installed on the lifting device 2, through the lifting and lowering operations of the lifting device 2, the up and down movement of the water tank 3 can be realized, and the water tank 3 can be lifted to the maintenance height position to realize the maintenance of the generator, and then the maintenance device can be accurately controlled by the control cabinet assembly 4 installed and fixed on the frame 1, and the water level device 9 installed horizontally on the side wall of the water tank 3 can be accurately controlled during maintenance.

[0031] In this embodiment, a function control box 41, an aeration device 42, a lifting control box 43 and a heating device 44 are provided inside the control cabinet assembly 4. The upper end of the function control box 41 is fixedly connected to the upper cabinet wall of the control cabinet assembly 4, the aeration device 42 is installed on the upper end of the lifting control box 43, the right end of the lifting control box 43 is fixedly connected to the right cabinet wall of the control cabinet assembly 4, and the upper end of the heating device 44 is fixedly connected to the upper cabinet wall of the control cabinet assembly 4; the function control box 41 is connected to the control panel 5 through a control cable, the aeration device 42, the lifting control box 43 and the heating device 44 are respectively connected to the function control box 41 through cables, the control panel 5 is designed to be installed on the inclined panel of the control cabinet assembly 4, and the lifting device 2 is configured as a scissors-type lift.

[0032] Through the above scheme: through the control panel 5 installed on the inclined panel of the control cabinet assembly 4, precise control of the functional components of the maintenance device is achieved. This design not only improves the convenience of operation, but also ensures the accuracy of the instructions. Then, the function control box 41 is connected to the control panel 5 through the control cable, which can build an efficient information transmission channel to ensure that the control instructions can be quickly and stably transmitted to each functional component to achieve control instruction transmission and drive the functional components to work. The aeration device 42, the lifting control box 43 and the heating device 44 are all connected to the function control box 41 through cables, which can form a complete control system network to achieve precise control of the functions of the aeration device 42, the lifting device 2 and the heating device 44, so that the oxygen supply of the aeration device 42, the height adjustment of the lifting device 2 and the temperature control of the heating device 44 can be remotely and accurately controlled.

[0033] It should be noted that before performing generator maintenance, first ensure that the drain valve 7 is closed, then control the lifting device 2 to start through the control panel 5, so that the lifting device 2 lifts the water tank 3 to the maintenance height position, then connect the water pipe on the maintenance device to tap water, and connect the maintenance device to power on and start it, then introduce the quantitative maintenance agent into the water tank 3, and at the same time put the generator to be maintained into the water tank 3, and then operate the function buttons of the control panel 5 to control the maintenance device to start automatic water injection, and control the heating device 44 to start working, so that the tap water is heated by the heating device 44 and then injected into the water tank 3 from the water injection pipe 6. At this time, the liquid level device 9 can detect the water level status of the water tank 3 in real time. When the liquid level device 9 detects the water level signal, the heating device 44 automatically stops injecting water and heating. In this process, the control panel 5 The countdown begins, and the aeration device 42 starts working at the same time. The gas is continuously output to the water in the water tank 3 through the aeration pipeline 8, which can form uninterrupted aeration in the water tank 3, which is conducive to the efficient chemical reaction between the maintenance agent and the scale, thereby accelerating the shedding of scale on the surface of the generator plate and improving the maintenance efficiency. The generator with scale shedding can increase the purification reaction area between the generator plate and the water body, thereby enhancing the purification efficiency of the generator plate on the water body and extending the life of the generator plate. When the countdown of the control panel 5 ends, the aeration device 42 automatically stops working, and the lifting button of the control panel 5 can be operated to make the lifting device 2 lower the water tank 3, lower the drain valve 7 and align it with the maintenance liquid collection and treatment tank, manually open the drain valve 7 to drain the maintenance liquid in the water tank 3, and take out the maintained generator to achieve efficient maintenance of the generator.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A semi-automatic generator maintenance device, comprising a frame (1), characterized in that: A lifting device (2) is installed between the front frame wall and the rear frame wall of the frame (1); a water tank (3) is installed at the upper end of the lifting device (2); a control cabinet assembly (4) is fixedly connected to the right portion of the upper end of the frame (1); a control panel (5) is provided at the upper end of the control cabinet assembly (4); a water injection pipe (6) is installed at the front portion of the upper wall of the control cabinet assembly (4); a drainage valve (7) is installed at the lower left end of the water tank (3); an aeration pipeline (8) is installed at the middle portion of the upper wall of the control cabinet assembly (4); and the lower portion of the outer surface of the aeration pipeline (8) is located at the inner bottom side of the water tank (3); A liquid level device (9) is provided on the right side of the upper rear end of the water tank (3); a handrail frame (10) is fixedly connected to the upper right end of the control cabinet assembly (4); two universal wheels (11) are installed on the right side of the lower end of the frame (1); and two pulleys (12) are installed on the left side of the lower end of the frame (1).

2. A semi-automatic generator maintenance device according to claim 1, characterized in that: A notch is provided in the middle of the right end of the frame (1), the drain valve (7) is located directly above the notch of the frame (1), and the valve body of the drain valve (7) is tightly connected to the drain outlet pipeline of the water tank (3).

3. A semi-automatic generator maintenance device according to claim 1, characterized in that: The water injection pipe (6) is tightly connected to the water injection port of the control cabinet assembly (4), the air inlet of the aeration pipeline (8) is tightly connected to the air outlet of the control cabinet assembly (4), and the liquid level device (9) is horizontally mounted on the side wall of the water tank (3).

4. A semi-automatic generator maintenance device according to claim 1, characterized in that: The control cabinet assembly (4) is provided with a function control box (41), an aeration device (42), a lifting control box (43) and a heating device (44) inside. The upper end of the function control box (41) is fixedly connected to the upper cabinet wall of the control cabinet assembly (4), the aeration device (42) is installed on the upper end of the lifting control box (43), the right end of the lifting control box (43) is fixedly connected to the right cabinet wall of the control cabinet assembly (4), and the upper end of the heating device (44) is fixedly connected to the upper cabinet wall of the control cabinet assembly (4).

5. A semi-automatic generator maintenance device according to claim 4, characterized in that: The function control box (41) is connected to the control panel (5) via a control cable, and the aeration device (42), the lifting control box (43) and the heating device (44) are respectively connected to the function control box (41) via cables.

6. A semi-automatic generator maintenance device according to claim 1, characterized in that: The control panel (5) is designed to be installed on the inclined panel of the control cabinet component (4), and the lifting device (2) is configured as a scissor-type lift.

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