Width-adjustable dephosphorization cleaning mechanism

By designing a phosphorus removal cleaning mechanism with adjustable width in high-pressure water descaling equipment, dynamic adjustment of water flow width is achieved by using remote control valves and high-pressure nozzles, the problems of water waste and power loss caused by fixed water flow width in existing equipment are solved, and the adaptability and cleaning effect to different widths of sheets are improved.

CN222830357UActive Publication Date: 2025-05-06SICHUAN SHIFANG DONGRUN MFG
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Patent Information

Application Number
CN202421577636.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-06
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In existing high-pressure water descaling equipment, the width of the jet water flow is fixed and cannot be adjusted according to the width of the board, resulting in loss and waste of water flow during cleaning of narrow boards.

Method used

A phosphorus removal cleaning mechanism with adjustable width is designed. By installing multiple high-pressure nozzles on the header and setting a remote control valve in the nozzle, the opening and closing control of the liquid inlet is achieved by using the control cylinder and valve core to adjust the water flow width.

Benefits of technology

The water flow width is adjusted online according to the plate width, avoiding water waste, ensuring the pressure and cleaning effect of the water flow, and adapting to the phosphorus removal cleaning of the board of different widths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dephosphorization cleaning mechanism with adjustable width, which comprises a collecting pipe and a plurality of high-pressure nozzles uniformly distributed along the length direction of the collecting pipe, each high-pressure nozzle comprises a valve sleeve penetrating through the collecting pipe and fixed on the collecting pipe, a liquid inlet is arranged on the part of the valve sleeve in the collecting pipe, and the liquid inlet is communicated with the collecting pipe. The end, located outside the collecting pipe, of the valve sleeve is provided with a remote control valve used for controlling opening and closing of the liquid inlet, and the other end, located outside the collecting pipe, of the valve sleeve is provided with a replaceable nozzle structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-pressure water cleaning, in particular to a dephosphorization cleaning mechanism with adjustable width. Background Art

[0002] High-pressure water is the main method for descaling hot-rolled plates in steel plants. This is limited by the fact that the arrangement of the water nozzles on the descaling manifold is fixed, the use of the nozzles is fixed, and the width of the high-pressure water spray is also fixed. Different widths are used in the manufacture of hot-rolled plates. The existing nozzle arrangement width is designed according to the widest plate. Therefore, in the dephosphorization process, when the width of the spray water flow remains unchanged, part of the water flow does not participate in the cleaning process when cleaning the narrower plates, resulting in water flow power loss and water waste. Utility Model Content

[0003] 1. Technical issues

[0004] The utility model aims to provide a dephosphorization cleaning mechanism with adjustable width, so as to solve the problem in the prior art that the width of the sprayed water flow is fixed and cannot be adjusted according to the width of the plate.

[0005] (II) Technical solution

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A dephosphorization and cleaning mechanism with adjustable width comprises a manifold and a plurality of high-pressure nozzles evenly distributed along the length direction of the manifold, the high-pressure nozzle comprises a valve sleeve passing through the manifold and fixed on the manifold, a liquid inlet is provided at a portion of the valve sleeve located inside the manifold, a remote control valve for controlling the opening and closing of the liquid inlet is provided at one end of the valve sleeve located outside the manifold, and a replaceable nozzle structure is provided at the other end of the valve sleeve located outside the manifold.

[0008] Preferably, the remote control valve comprises a control cylinder mounted on the valve sleeve and a valve core extending into the valve sleeve, wherein the control cylinder is used to drive the valve core to slide relative to the valve sleeve to open and close the liquid inlet.

[0009] Preferably, a compression sleeve is provided in the valve sleeve, and the compression sleeve cooperates with the valve core in a sliding and sealing manner.

[0010] Preferably, the valve sleeve is mounted with a nozzle connector via a first nut, the nozzle structure is inserted into the nozzle connector, the nozzle structure has a positioning portion abutting against an insertion port of the nozzle connector, and the nozzle connector is provided with a second nut for locking the nozzle structure.

[0011] Preferably, support blocks are provided at intervals on the manifold, a support plate is fixed on the support block, and the valve sleeve is limitedly mounted on the support plate.

[0012] Preferably, a limiting hole is provided on the support plate, and a limiting step is provided on the valve sleeve, and the diameter of the limiting step is greater than the diameter of the limiting hole.

[0013] Preferably, a protective cover for covering the control cylinder is installed on the support plate.

[0014] (III) Beneficial effects

[0015] Several high-pressure nozzles are installed on the header according to the widest width of the plate, and each high-pressure nozzle is connected to the header by setting a liquid inlet on the valve sleeve. The water flow entering the header enters the valve sleeve through the liquid inlet and is sprayed out from the nozzle structure at high pressure to remove phosphorus and clean the passing plate;

[0016] At the same time, the opening and closing control of the liquid inlet is realized through the remote control valve. When the width of the plate changes, the liquid inlet in some high-pressure nozzles is closed, so that the width of the sprayed water jet can be adjusted according to the width of the plate, which can ensure the flushing water jet pressure and avoid water waste caused by the narrowing of the plate;

[0017] The water flow width can be adjusted online by using a remote control valve, improving the suitability for dephosphorization and cleaning of plates of different widths. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a cross-sectional structural schematic diagram of an embodiment of the utility model;

[0019] Figure 2 for Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0020] Figure 3 for Figure 1 A schematic diagram of the partially enlarged structure at B in the middle;

[0021] Figure 4 This is a schematic diagram of the structure of the high-pressure nozzle in the embodiment of the utility model;

[0022] Figure 5 This is a schematic diagram of the top-down axial structure of an embodiment of the utility model;

[0023] Figure 6 This is a schematic diagram of the bottom-view axial structure of an embodiment of the utility model;

[0024] exist Figures 1 to 6 In the figure, the corresponding relationship between the component names or lines and the figure numbers is as follows:

[0025] Manifold 1, high-pressure nozzle 2, valve sleeve 21, liquid inlet 22, remote control valve 23, control cylinder 231, valve core 232, pressing sleeve 233, nozzle structure 24, positioning part 240, nozzle connector 25, first nut 26, second nut 27, support block 3, support plate 4, limiting hole 5, limiting step 6, protective cover 7. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] See also Figure 1-Figure 6 As shown, in the embodiment of the utility model, a dephosphorization cleaning mechanism with adjustable width is proposed, which is applied to the dephosphorization cleaning process and can be used as the power for water flow pressurization and delivery through a booster pump. Specifically, it includes a header 1 and a plurality of high-pressure nozzles 2 evenly distributed along the length direction of the header 1. After the water flow is collected through the header 1, it is sprayed outward at high pressure through the high-pressure nozzles 2 to form a high-pressure water jet, thereby achieving dephosphorization cleaning of the plate surface. Among them, the high-pressure nozzle 2 includes a valve sleeve 21 that passes through the manifold 1 and is fixed on the manifold 1. The valve sleeve 21 is provided with a liquid inlet 22 at a position located in the manifold 1. The end of the valve sleeve 21 located outside the manifold 1 is provided with a remote control valve 23 for controlling the opening and closing of the liquid inlet 22, and the other end of the valve sleeve 21 located outside the manifold 1 is provided with a replaceable nozzle structure 24; after the valve sleeve 21 is fixed to the manifold 1 by welding or the like, water entering the manifold 1 can only enter the valve sleeve 21 through the liquid inlet 22, and form a high-pressure water jet outward through the nozzle structure 24, and the nozzle structure 24 can use existing products.

[0028] Specifically, the number of high-pressure nozzles 2 installed on the manifold 1 is configured according to the widest width of the plate that can be cleaned. When the width of the plate becomes narrower, the liquid inlet 22 in the corresponding high-pressure nozzle 2 is closed by the remote control valve 23 to change the width of the water jet, thereby avoiding waste of water flow and ensuring that the water jet pressure is not lost.

[0029] The remote control valve 23 can be controlled online, so there is no need to replace the cleaning mechanism. It is only necessary to control the water output of the corresponding high-pressure nozzle 2 when the width of the plate changes, so as to achieve water jet width adjustment based on the change of the plate width.

[0030] The remote control valve 23 includes a control cylinder 231 installed on the valve sleeve 21 and a valve core 232 extending into the valve sleeve 21. The control cylinder 231 is used to drive the valve core 232 to slide relative to the valve sleeve 21 to open and close the liquid inlet 22. The control cylinder 231 moves the valve core 232 in the valve sleeve 21 to realize the opening and closing control of the liquid inlet 22. Specifically, the control cylinder 231 can also be a linear motor, a hydraulic cylinder, etc., so as to realize remote control of corresponding actions.

[0031] At the same time, since the valve core 232 can move relatively in the valve sleeve 21, it is necessary to seal the valve core 232 during the movement to prevent leakage. Specifically, a press sleeve 233 is provided in the valve sleeve 21, and the press sleeve 233 and the valve core 232 are in sliding sealing cooperation. The press sleeve 233 is used to seal the part of the valve sleeve 21 where the valve core 232 is installed, and it can ensure that the valve core 232 can move in the press sleeve 233 to form a sliding sealing cooperation.

[0032] Specifically, the valve sleeve 21 is installed with a nozzle connector 25 through a first nut 26, the nozzle structure 24 is inserted into the nozzle connector 25, the nozzle structure 24 has a positioning portion 240 abutting against the insertion port of the nozzle connector 25, and the nozzle connector 25 is provided with a second nut 27 for locking the nozzle structure 24; after the nozzle connector 25 is installed on the valve sleeve 21, the nozzle structure 24 can be inserted and positioned, and the positioning portion 240 and the opening part of the nozzle connector 25 are used to achieve limited cooperation, and the nozzle structure 24 is locked by the second nut 27.

[0033] Thus, the nozzle structure 24 can be disassembled for maintenance or replacement according to the frequency of use.

[0034] In order to provide good support for the valve sleeve 21 after the remote control valve 23 is installed, support blocks 3 are provided at intervals on the manifold 1, support plates 4 are fixed on the support blocks 3, and the valve sleeve 21 is limitedly installed on the support plate 4. After the support blocks 3 are fixed on the manifold 1 and a support structure is formed with the support plate 4, the valve sleeve 21 is stably supported, thereby preventing the valve sleeve 21 from being deformed.

[0035] At the same time, a limiting hole 5 is opened on the support plate 4, and a limiting step 6 is provided on the valve sleeve 21. The diameter of the limiting step 6 is larger than the diameter of the limiting hole 5. After the limiting step 6 is limited at the limiting hole 5, the support plate 4 can support the valve sleeve 21, further avoiding the risk of deformation caused by installing the remote control valve 23 at the corresponding part.

[0036] At the same time, a protective cover 7 for covering the control cylinder 231 is installed on the support plate 4. The control cylinder 231 is covered and protected by the protective cover 7, thereby avoiding the risk of damage to the control cylinder 231 caused by external water splashing.

[0037] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A dephosphorization cleaning mechanism with adjustable width, characterized in that: It comprises a manifold and a plurality of high-pressure nozzles uniformly distributed along the length direction of the manifold, the high-pressure nozzle comprises a valve sleeve passing through the manifold and fixed on the manifold, a liquid inlet is provided on a portion of the valve sleeve located inside the manifold, a remote control valve for controlling the opening and closing of the liquid inlet is provided at one end of the valve sleeve located outside the manifold, and a replaceable nozzle structure is provided at the other end of the valve sleeve located outside the manifold.

2. A dephosphorization cleaning mechanism with adjustable width according to claim 1, characterized in that: The remote control valve comprises a control cylinder mounted on the valve sleeve and a valve core extending into the valve sleeve, wherein the control cylinder is used to drive the valve core to slide relative to the valve sleeve to open and close the liquid inlet.

3. A dephosphorization cleaning mechanism with adjustable width according to claim 2, characterized in that: A compression sleeve is arranged inside the valve sleeve, and the compression sleeve is in sliding sealing cooperation with the valve core.

4. The dephosphorization cleaning mechanism with adjustable width according to claim 2, characterized in that: The valve sleeve is mounted with a nozzle connector via a first nut, the nozzle structure is inserted into the nozzle connector, the nozzle structure has a positioning portion abutting against the insertion port of the nozzle connector, and the nozzle connector is provided with a second nut for locking the nozzle structure.

5. A dephosphorization cleaning mechanism with adjustable width according to any one of claims 2 to 4, characterized in that: Support blocks are arranged at intervals on the manifold, a support plate is fixed on the support block, and the valve sleeve is limitedly installed on the support plate.

6. A dephosphorization cleaning mechanism with adjustable width according to claim 5, characterized in that: The support plate is provided with a limiting hole, the valve sleeve is provided with a limiting step, and the diameter of the limiting step is greater than the diameter of the limiting hole.

7. A dephosphorization cleaning mechanism with adjustable width according to claim 6, characterized in that: A protective cover for covering the control cylinder is installed on the support plate.