Punching device for tricycle frame production

By designing a three-wheeler frame punching device including servo motors, gears and fixing mechanisms, the existing punching operation problems are solved, and automated movement and fixation are realized, and the stability and efficiency of punching are improved.

CN222830487UActive Publication Date: 2025-05-06CHONGQING HAIJIE MASCH MFG CO LTD
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Patent Information

Application Number
CN202421833096.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-06
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The punching operation of existing tricycle frames is poor and has low efficiency. Traditional punching devices rely on manual handheld fixed frames, which are unstable in operation and require frequent movement of the frame, resulting in low punching efficiency.

Method used

A punching device including a punching machine, bottom plate, T-block, rack, mounting frame, servo motor, gear and fixing mechanism is designed. The servo motor drives the gears and racks, drives the bottom plate to slide, realizes automatic movement and continuous punching of the three-wheeled vehicle frame, and fixes the frame through the positioning plate and the extrusion plate to prevent shaking.

Benefits of technology

Through automated movement and fixing mechanisms, the device improves the stability and efficiency of punching, reduces the strength and error rate of manual operation, and achieves more efficient punching production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a punching device, in particular to a punching device for tricycle frame production, which comprises a punching machine, a bottom plate, a T-shaped block, a rack, a mounting frame, a servo motor, a gear and a fixing mechanism, a sliding groove is arranged on the right side of the top of the punching machine, the mounting frame is arranged on the upper portion of the left side of the punching machine, and the T-shaped block is fixedly connected to the right rear side of the bottom of the bottom plate. The T-shaped block is slidably connected with the sliding groove, so that the bottom plate is slidably arranged on the punching machine, a rack is fixedly connected to the left side of the bottom of the bottom plate, and a servo motor is installed on the installation frame. The tricycle frame to be punched is fixed through the cooperation of the positioning plate and the extrusion plate, the punching effect is prevented from being affected by shaking in the punching process, the servo motor is started to drive the gear to rotate, then the rack drives the bottom plate to slide, the tricycle frame to be punched is made to move, and the punching efficiency is improved. And therefore, continuous punching can be conducted on different positions, the punching stability can be guaranteed, and the punching efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to a punching device, in particular to a punching device for producing a tricycle frame. Background Art

[0002] The tricycle frame is the core structural component of the tricycle. It supports and connects all the main components of the vehicle, including the engine, wheels, seats, cargo box, etc. The frame is usually made of strong metal materials such as steel or aluminum alloy to ensure sufficient strength and durability to withstand the weight of the vehicle and its load, as well as the various forces and vibrations generated during driving.

[0003] However, nowadays, in order to connect the tricycle frame with other tricycle parts, a punching device is often used to punch the tricycle frame. However, in the current punching operation of the tricycle frame, the traditional punching device relies on manual hand-held fixing of the frame. The operator needs to hold the frame with one hand to prevent movement and operate the joystick with the other hand to punch. This punching method is unstable and easily causes the punched holes to be of different sizes. Moreover, after punching one position, the tricycle frame needs to be manually moved to the next punching position. The work intensity is relatively high, resulting in low punching efficiency. Therefore, it is urgent to develop a stable and efficient punching device for tricycle frame production to make up for the defects of the existing tricycle frame punching operation. Utility Model Content

[0004] In order to overcome the shortcomings of the existing tricycle frame punching method, which has poor punching stability and low efficiency, the technical problem to be solved is to provide a stable punching device for tricycle frame production with high punching efficiency.

[0005] The technical solution is: a punching device for the production of tricycle frames, including a punching machine, a base plate, a T-block, a rack, a mounting frame, a servo motor, a gear and a fixing mechanism. A slide groove is provided on the top right side of the punching machine, a mounting frame is provided on the upper left side of the punching machine, a T-block is fixedly connected to the right rear side of the bottom of the base plate, the T-block is slidably connected to the slide groove, so that the base plate is slidably set on the punching machine, a rack is fixedly connected to the left side of the bottom of the base plate, a servo motor is installed on the mounting frame, the servo motor output shaft is connected to a gear, the gear is meshed with the rack, a fixing mechanism is provided on the top of the base plate, and the fixing mechanism is used to fix the position of the tricycle frame.

[0006] Furthermore, the fixing mechanism includes a positioning plate, a bracket, an extrusion plate and a return spring. The rear and right sides of the top of the base plate are connected to the positioning plates by bolts. The two positioning plates are perpendicular to each other. A bracket is installed on the middle part of the rear positioning plate. The lower part of the bracket is slidably connected to the extrusion plate. A return spring is connected between the bracket and the extrusion plate.

[0007] Furthermore, it also includes rollers. The bottom of the extrusion plate is evenly rotated and connected with six rollers. The rollers can reduce the friction between the extrusion plate and the tricycle frame to prevent the surface from being scratched when the tricycle frame is placed or taken out.

[0008] Furthermore, the invention also comprises a placing rack, on the front side of the punching machine, the placing rack can be used to place the punched tricycle frames, so as to facilitate people to sort and punch the tricycle frames.

[0009] Furthermore, it also includes foam pads. Both positioning plates are provided with foam pads, and the foam pads can protect the surface of the tricycle frame from being scratched by the positioning plates when the tricycle frame moves.

[0010] Furthermore, adjustment holes are provided in a rectangular array on the rear and right sides of the top of the bottom plate.

[0011] The beneficial effects are as follows: the utility model fixes the tricycle frame to be punched through the cooperation of the positioning plate and the extrusion plate to prevent shaking during the punching process from affecting the punching effect, and starts the servo motor to drive the gear to rotate, and then drives the bottom plate to slide through the rack, so that the tricycle frame to be punched is moved, thereby continuously punching different positions, which can ensure the stability of the punching and also improve the punching efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0013] Figure 2 It is a schematic diagram of the connection structure of the bottom plate, T-block and rack of the utility model.

[0014] Figure 3 It is a schematic diagram of the connection structure of the positioning plate, bracket and extrusion plate of the utility model.

[0015] Figure 4 It is a schematic diagram of the connection structure of the roller and the extrusion plate of the utility model.

[0016] The names and serial numbers of the parts in the figure are: 1_punching machine, 2_bottom plate, 3_slide groove, 4_T block, 5_rack, 6_mounting frame, 7_servo motor, 8_gear, 9_positioning plate, 10_bracket, 11_extrusion plate, 12_reset spring, 13_roller, 14_placing frame, 15_foam pad, 16_adjustment hole. DETAILED DESCRIPTION

[0017] The technical solution of the utility model is further described below in conjunction with the accompanying drawings.

[0018] Embodiment: A punching device for producing a tricycle frame, such as Figure 1-4As shown, it includes a punching machine 1, a base plate 2, a T-block 4, a rack 5, a mounting frame 6, a servo motor 7, a gear 8, a positioning plate 9, a bracket 10, an extrusion plate 11 and a reset spring 12. A slide groove 3 is provided on the top right side of the punching machine 1, and the upper left side of the punching machine 1 is fixedly connected to the mounting frame 6. The right rear side of the bottom of the base plate 2 is fixedly connected to the T-block 4, and the T-block 4 is slidably connected to the slide groove 3, so that the base plate 2 is slidably set on the punching machine 1, and the left side of the bottom of the base plate 2 is fixedly connected to the rack 5. The servo motor 7 is installed on the mounting frame 6 by bolts, and the output shaft of the servo motor 7 is connected to the gear 8, and the gear 8 is meshed with the rack 5. The rear and right sides of the top of the base plate 2 are both connected with the positioning plate 9 by bolts, and the two positioning plates 9 are perpendicular to each other. A bracket 10 is installed on the middle part of the rear positioning plate 9, and the lower part of the bracket 10 is slidably connected to the extrusion plate 11, and a reset spring 12 is connected between the bracket 10 and the extrusion plate 11.

[0019] like Figure 4 As shown, it also includes rollers 13. Six rollers 13 are evenly connected to the bottom of the extrusion plate 11 for rotation. The rollers 13 can reduce the friction between the extrusion plate 11 and the tricycle frame to prevent the surface from being scratched when placing or taking out the tricycle frame.

[0020] like Figure 1 As shown, a placing rack 14 is also included. The placing rack 14 is installed on the front side of the punching machine 1. The placing rack 14 can place the punched tricycle frame, which is convenient for people to sort and punch.

[0021] like Figure 1 As shown, a foam pad 15 is also included. Both positioning plates 9 are provided with a foam pad 15. The foam pad 15 can protect the surface of the tricycle frame from being scratched by the positioning plates 9 when the tricycle frame moves.

[0022] like Figure 1 As shown, the rear side and the right side of the top of the bottom plate 2 are both provided with adjustment holes 16 in a rectangular array, and the adjustment holes 16 are threaded hole structures.

[0023] When punching a tricycle frame, first adjust the two positioning plates 9 to a suitable position according to the size of the tricycle frame, then fix the positioning plates 9 by bolts in cooperation with the corresponding adjustment holes 16, then push the extrusion plate 11 upward, place the tricycle frame to be punched on the bottom plate 2 and adjust the position so that it contacts the two positioning plates 9, then release the extrusion plate 11, the extrusion plate 11 moves downward, and fixes the tricycle frame to be punched under the action of the reset spring 12, then start the punching machine 1 to punch, after the punching is completed at one position, start the servo motor 7 to rotate clockwise, the servo motor 7 drives the gear 8 to rotate, the gear 8 rotates to drive the rack 5 to slide, the rack 5 slides and drives the bottom plate 2 to slide forward, and when it moves to the next punching position, turn off the servo motor 7, then the punching machine 1 is used to punch holes, and then the servo motor 7 drives the bottom plate 2 and the tricycle frame thereon to move forward, and this process is repeated. When the punching of the tricycle frame is completed, the servo motor 7 is started to rotate counterclockwise, so that the bottom plate 2 is driven to move backward and reset through the cooperation of the gear 8 and the rack 5, and the punched tricycle frame is removed; in this way, the tricycle frame is fixed by the cooperation of the positioning plate 9 and the extrusion plate 11 to prevent the tricycle frame from shaking and affecting the punching during the punching process, and the punching is unstable, and the servo motor 7 drives the gear 8 to rotate, which can drive the bottom plate 2 to slide through the rack 5, so that the tricycle frame to be punched is moved, thereby continuously punching different positions. This punching method not only ensures the stability of the punching, but also improves the punching efficiency.

[0024] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A punching device for tricycle frame production, characterized in that: The invention comprises a punching machine (1), a bottom plate (2), a T-shaped block (4), a rack (5), a mounting frame (6), a servo motor (7), a gear (8) and a fixing mechanism. A slide groove (3) is provided on the top of the punching machine (1). A mounting frame (6) is provided on the left side of the punching machine (1). A T-shaped block (4) is fixedly connected to the bottom of the bottom plate (2). The T-shaped block (4) is slidably connected to the slide groove (3) so that the bottom plate (2) is slidably arranged on the punching machine (1). A rack (5) is fixedly connected to the bottom of the bottom plate (2). A servo motor (7) is installed on the mounting frame (6). The output shaft of the servo motor (7) is connected to a gear (8). The gear (8) meshes with the rack (5). A fixing mechanism is provided on the top of the bottom plate (2). The fixing mechanism is used to fix the position of the tricycle frame.

2. A punching device for tricycle frame production according to claim 1, characterized in that: The fixing mechanism comprises a positioning plate (9), a bracket (10), an extrusion plate (11) and a return spring (12); the rear side and the right side of the top of the bottom plate (2) are both connected with the positioning plate (9) by bolts; the two positioning plates (9) are perpendicular to each other; the bracket (10) is installed on the positioning plate (9) on one side; the lower part of the bracket (10) is slidably connected with the extrusion plate (11); and the return spring (12) is connected between the bracket (10) and the extrusion plate (11).

3. A punching device for tricycle frame production according to claim 2, characterized in that: It also includes rollers (13), and at least three rollers (13) are evenly rotatably connected to the bottom of the extrusion plate (11).

4. A punching device for tricycle frame production according to claim 3, characterized in that: It also includes a placement rack (14), and the placement rack (14) is installed on one side of the punching machine (1).

5. A punching device for tricycle frame production according to claim 4, characterized in that: It also includes a foam pad (15), and the two positioning plates (9) are both provided with the foam pad (15).

6. A punching device for tricycle frame production according to claim 5, characterized in that: Adjustment holes (16) are provided in a rectangular array on the rear side and the right side of the top of the bottom plate (2).