Automatic groove cutting equipment for seamless steel pipe machining

Abstract

The utility model relates to the technical field of groove cutting equipment, in particular to automatic groove cutting equipment for seamless steel pipe processing, which comprises a case, a clamping mechanism, a laser cutting mechanism, a control panel and a purification component, the purification assembly comprises a treatment box, an absorption channel, a filter plate, an activated carbon adsorption frame, a guide-out component, a cleaning component and a collection component; the treatment box is fixedly connected with the case, one side of the absorption channel is connected with the case, the other side of the absorption channel is connected with the treatment box, the filter plate is fixedly connected with the treatment box, the activated carbon adsorption frame is connected with the treatment box and located in the treatment box, the leading-out component is connected with the treatment box, the cleaning component is connected with the treatment box, and the collecting component is connected with the treatment box. Smoke and harmful gas generated in the laser cutting process can be absorbed and treated through arranged components, so that the cleanness of the whole workshop environment is improved, and the body health of operators is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of groove cutting equipment, in particular to an automatic groove cutting equipment for seamless steel pipe processing. Background Art

[0002] The groove mainly refers to a groove with a certain geometric shape processed on the welded part. The groove is provided to facilitate the close fit of the subsequent workpieces to be welded, thereby ensuring a better welding degree.

[0003] Existing bevel cutting equipment for seamless steel pipe processing generally uses laser cutting directly. The pipe is first clamped by a clamping mechanism, and then the laser cutting equipment used for cutting is driven by a control mechanism such as a manipulator, so as to perform automated bevel cutting on the clamped pipe.

[0004] However, when the above method is used to cut the pipe through the existing bevel cutting equipment, laser cutting will generate more dust and exhaust gas. There are harmful chemicals in the exhaust gas dust. Therefore, when the dust and exhaust gas are directly dissipated into the air, it is easy to affect the entire processing environment and directly threaten the health of the operator. Utility Model Content

[0005] The purpose of the utility model is to provide an automated groove cutting device for seamless steel pipe processing, which can absorb and process the smoke and harmful gases generated in the laser cutting process through the provided components, thereby improving the cleanliness of the entire workshop environment and ensuring the health of the operators.

[0006] To achieve the above-mentioned purpose, the utility model provides an automated groove cutting device for seamless steel pipe processing, comprising a chassis, a clamping mechanism, a laser cutting mechanism and a control panel, wherein the clamping mechanism is installed in the chassis, the laser cutting mechanism is installed in the chassis, the control panel is installed on one side of the chassis, and also includes a purification component;

[0007] The purification component includes a treatment box, an absorption channel, a filter plate, an activated carbon adsorption rack, an outlet component, a cleaning component and a collecting component; the treatment box is fixedly connected to the chassis and is located on one side of the chassis, one side of the absorption channel is connected to the chassis, and the other side of the absorption channel is connected to the treatment box, the filter plate is fixedly connected to the treatment box and is located in the treatment box, the activated carbon adsorption rack is connected to the treatment box and is located in the treatment box, the outlet component is connected to the treatment box, the cleaning component is connected to the treatment box, and the collecting component is connected to the treatment box.

[0008] Wherein, the export component includes an air detector, a connecting pipe and an absorption fan, the air detector is connected to the processing box and is located on one side of the processing box; the connecting pipe is connected to the processing box and is located on one side of the processing box; the absorption fan is connected to the connecting pipe and is fixedly installed on one side of the chassis.

[0009] Wherein, the cleaning component includes a guide rail frame, a driving plate, a brush plate and a driving component, the guide rail frame is fixedly connected to the processing box and is located on one side of the processing box; the driving plate is slidably connected to the guide rail frame and is located on one side of the guide rail frame; the brush plate is fixedly connected to the driving plate and is located on one side of the driving plate; the driving component is connected to the driving plate.

[0010] Among them, the driving component includes a driving screw and a driving motor, the driving screw is threadedly connected to the driving plate and rotatably installed on one side of the processing box; the output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly installed on one side of the processing box.

[0011] Wherein, the collecting component includes a storage box, a reflux filter, a flip cover and a blocking component, the storage box is fixedly connected to the processing box and is located on one side of the processing box; the reflux filter is fixedly connected to the storage box and is located on one side of the storage box; the flip cover is rotatably connected to the storage box and is located on one side of the storage box; the blocking component is connected to the processing box.

[0012] Among them, the blocking component includes a connecting frame, a shielding frame, a lifting screw and a lifting motor, the connecting frame is fixedly connected to the processing box and is located on one side of the processing box; the shielding frame is slidably connected to the connecting frame and is located on one side of the storage box; the lifting screw is threadedly connected to the shielding frame and is rotatably installed on the connecting frame; the output shaft of the lifting motor is connected to the lifting screw, and the lifting motor is fixedly installed on one side of the connecting frame.

[0013] The utility model discloses an automatic groove cutting device for seamless steel pipe processing. The clamping mechanism cooperates with the laser cutting mechanism to automatically groove cut the steel pipe. When the laser cutting process is performed, the user can close the transparent sealing door leaf provided on the chassis to prevent the exhaust gas generated during the process from being emitted into the external environment. When the laser cutting process is performed in the chassis, the absorption fan can guide the gas generated during the process into the processing box through the absorption channel by guiding the airflow, and then perform secondary filtration and purification through the filter plate and the activated carbon adsorption frame provided in the processing box, so as to process most of the harmful substances in the gas. After the gas is filtered and purified by the filter plate and the activated carbon adsorption frame, the air detector will monitor the quality of the exhausted gas. Once it is detected that the exhaust gas quality begins to decline, the corresponding warning light can be used to send a signal to prompt the operator to promptly check the purification function of the activated carbon adsorption frame and perform corresponding cleaning and maintenance to ensure the quality of the final exhausted gas, so as to achieve the ability to absorb and process the smoke and harmful gases generated during the laser cutting process through the provided components, thereby improving the cleanliness of the entire workshop environment and ensuring the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a schematic diagram of the overall structure of an automated groove cutting device for seamless steel pipe processing according to the first embodiment of the utility model.

[0016] Figure 2 It is a schematic diagram of the structure of a processing box in a cutaway state according to the first embodiment of the utility model.

[0017] Figure 3 The first embodiment of the utility model Figure 2 Enlarged view of point A.

[0018] Figure 4 It is a schematic diagram of the overall structure of an automated groove cutting device for seamless steel pipe processing according to the second embodiment of the utility model.

[0019] Figure 5 It is a schematic structural diagram of a storage box in section according to the second embodiment of the utility model.

[0020] In the figure: 101-chassis, 102-clamping mechanism, 103-laser cutting mechanism, 104-control panel, 105-processing box, 106-absorption channel, 107-filter plate, 108-activated carbon adsorption frame, 109-air detector, 110-connecting pipe, 111-absorption fan, 112-guide frame, 113-drive plate, 114-brush plate, 115-drive screw, 116-drive motor, 201-storage box, 202-reflux filter, 203-flip cover, 204-connecting frame, 205-shielding frame, 206-lifting screw, 207-lifting motor. DETAILED DESCRIPTION

[0021] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0022] The first embodiment of the present application is:

[0023] See also Figures 1 to 3 ,in Figure 1 This is a schematic diagram of the overall structure of the automated beveling cutting equipment used for seamless steel pipe processing. Figure 2 is a schematic diagram of the structure of the processing box 105 cut away, Figure 3 yes Figure 2 Enlarged view of point A.

[0024] The utility model provides an automated groove cutting device for seamless steel pipe processing: comprising a chassis 101, a clamping mechanism 102, a laser cutting mechanism 103, a control panel 104 and a purification component, wherein the purification component comprises a processing box 105, an absorption channel 106, a filter plate 107, an activated carbon adsorption frame 108, an export component, a cleaning component and a collecting component, wherein the export component comprises an air detector 109, a connecting pipe 110 and an absorption fan 111, and the cleaning component comprises a guide rail frame 112, a driving plate 113, a brush plate 114 and a driving component, wherein the driving component comprises a driving screw 115 and a driving motor 116. The above-mentioned scheme solves the problem that when cutting pipes through existing groove cutting equipment, more dust and waste gas will be generated due to laser cutting, and harmful chemicals exist in the waste gas and dust. Therefore, when the dust and waste gas are directly emitted into the air, it is easy to affect the entire processing environment and directly threaten the health of the operator.

[0025] In this embodiment, the clamping mechanism 102 is installed in the chassis 101, the laser cutting mechanism 103 is installed in the chassis 101, and the control panel 104 is installed on one side of the chassis 101. The clamping mechanism 102 is arranged inside the chassis 101, and the clamping mechanism 102 is composed of a chuck and a corresponding driving box. The laser cutting mechanism 103 is composed of a robotic arm and a laser generating device for cutting. The control panel 104 is an operating template for controlling the entire cutting device to work. Since the above-mentioned corresponding mechanisms are very mature existing technologies, they will not be repeated in this solution.

[0026] The treatment box 105 is fixedly connected to the chassis 101 and is located on one side of the chassis 101. One side of the absorption channel 106 is connected to the chassis 101, and the other side of the absorption channel 106 is connected to the treatment box 105. The filter plate 107 is fixedly connected to the treatment box 105 and is located in the treatment box 105. The activated carbon adsorption rack is connected to the treatment box 105 and is located in the treatment box 105. The derivation member is connected to the treatment box 105, the cleaning member is connected to the treatment box 105, the collecting member is connected to the treatment box 105, and the air detector 109 is connected to the treatment box. The processing box 105 is connected to the processing box 105 and is located on one side of the processing box 105; the communicating pipe 110 is connected to the processing box 105 and is located on one side of the processing box 105; the absorption fan 111 is connected to the communicating pipe 110 and is fixedly installed on one side of the chassis 101, the processing box 105 is arranged on the side of the chassis 101, the processing box 105 is connected to the inside of the chassis 101 through the absorption channel 106, the bottom of the processing box 105 is connected to the air inlet end of the absorption fan 111 through the communicating pipe 110, and the filter plate 107 is fixedly arranged between the processing box 105 and the absorption channel 106 Below the connecting port, the activated carbon adsorption rack 108 is arranged below the filter plate 107 by cooperating with the supporting boss inside the processing box 105, and the air detector 109 is arranged at the opening where the processing box 105 is connected to the connecting pipe 110, so that when the entire cutting equipment is cutting, the user can guide the airflow through the absorption fan 111, so that the smoke generated by the processing in the chassis 101 enters the processing box 105 through the absorption channel 106, and then the larger particulate impurities and dust are filtered and blocked by the filter plate 107 provided in the processing box 105, and then the smoke is filtered and blocked by the activated carbon. The adsorption rack 108 performs secondary purification on the filtered air, and the air detector 109 arranged on the side of the processing box 105 can detect the purified air. At the same time, a corresponding warning light is provided on the outside of the air detector 109. When it is detected that the air quality has deteriorated, the warning light on the outside of the air detector 109 will flash continuously to prompt the user so that the user can replace or clean the activated carbon adsorption rack 108 in time. Since the side of the activated carbon adsorption rack 108 is equipped with a mounting plate installed by bolts, the user can remove the activated carbon adsorption rack 108 and subsequently install it by removing the mounting plate.

[0027] Secondly, the guide rail frame 112 is fixedly connected to the processing box 105 and is located on one side of the processing box 105; the driving plate 113 is slidably connected to the guide rail frame 112 and is located on one side of the guide rail frame 112; the brush plate 114 is fixedly connected to the driving plate 113 and is located on one side of the driving plate 113; the driving component is connected to the driving plate 113, and the driving screw 115 is threadedly connected to the driving plate 113 and is rotatably mounted on one side of the processing box 105; the output shaft of the driving motor 116 is connected to the driving screw 115, and the driving motor 116 is fixedly mounted on one side of the processing box 105. The guide rail frame 112 and the driving plate 113 are provided with two groups in total, and the two driving plates 113 The same brush plate 114 is fixed at the bottom, and the bristles at the bottom of the brush plate 114 are in contact with the surface of the filter plate 107. One of the two driving plates 113 is provided with a threaded hole that matches the driving screw 115. The driving screw 115 is fixed to the output shaft of the driving motor 116. When the driving motor 116 drives the driving screw 115, the driving screw 115 can drive the brush plate 114 to move on the surface of the filter plate 107 by driving the driving plate 113. In addition, the cooperation of the other driving plate 113 and the guide rail frame 112 can ensure the stability of the movement of the brush plate 114 on the surface of the filter plate 107, thereby cleaning the impurities attached to the surface of the filter plate 107.

[0028] When the automatic groove cutting equipment for seamless steel pipe processing of the present embodiment is used, the clamping mechanism 102 cooperates with the laser cutting mechanism 103 to perform automatic groove cutting on the steel pipe, and when performing laser cutting processing, the user can close the transparent sealing door leaf provided on the chassis 101 to prevent the exhaust gas generated during the processing from being dissipated into the external environment. When the laser cutting processing is performed in the chassis 101, the absorption fan 111 can guide the gas generated by the processing through the absorption channel 106 into the processing box 105, and then pass through the filter plate 107 and the activated carbon adsorption frame provided in the processing box 105. Secondary filtration and purification is performed to treat most of the harmful substances in the gas. After the gas is filtered and purified through the filter plate 107 and the activated carbon adsorption rack 108, the air detector 109 will monitor the quality of the exhaust gas. Once it is detected that the exhaust gas quality begins to decline, the corresponding early warning light will send a signal to prompt the operator to promptly check the purification function of the activated carbon adsorption rack 108 and perform corresponding cleaning and maintenance to ensure the quality of the final exhaust gas. The smoke and harmful gases generated in the laser cutting process can be absorbed and treated by the provided components, thereby improving the cleanliness of the entire workshop environment and ensuring the health of the operators.

[0029] Second embodiment:

[0030] See also Figure 4 and Figure 5 , Figure 4 The second embodiment is a schematic diagram of the overall structure of the automated groove cutting equipment for seamless steel pipe processing. Figure 5 This is a schematic structural diagram of a storage box 201 of the second embodiment. The collecting component provided by the utility model includes a storage box 201, a reflux filter 202, a flip cover 203 and a blocking component, and the blocking component includes a connecting frame 204, a shielding frame 205, a lifting screw 206 and a lifting motor 207.

[0031] The storage box 201 is fixedly connected to the processing box 105 and is located at one side of the processing box 105; the reflux filter 202 is fixedly connected to the storage box 201 and is located at one side of the storage box 201; the flip cover 203 is rotatably connected to the storage box 201 and is located at one side of the storage box 201; the blocking component is connected to the processing box 105, the storage box 201 is arranged at the front side of the processing box 105, and the storage box 201 is provided with two upper and lower conducting grooves on the side connected to the processing box 105, and the processing box 105 also has a connecting groove at a position matching the conducting groove of the storage box 201. The through groove, the conducting groove located above the storage box 201 matches the position of the filter plate 107 installed inside the processing box 105, and the impurities on the surface of the filter plate 107 can be concentratedly cleaned into the storage box 201 by cooperating with the movement of the brush plate 114 through the conducting groove above the storage box 201. The return filter 202 is fixedly installed on the conducting groove at the bottom of the storage box 201. The return filter 202 can be used to adsorb and block the cleaned dust and impurities when the suction fan is working normally and the storage box 201 is in a closed state, so as to avoid the collected impurities from re-attaching to the filter plate 107.

[0032] Secondly, the connecting frame 204 is fixedly connected to the processing box 105 and is located on one side of the processing box 105; the shielding frame 205 is slidably connected to the connecting frame 204 and is located on one side of the storage box 201; the lifting screw 206 is threadedly connected to the shielding frame 205 and is rotatably mounted on the connecting frame 204; the output shaft of the lifting motor 207 is connected to the lifting screw 206, and the lifting motor 207 is fixedly mounted on one side of the connecting frame 204, the connecting frame 204 is fixed on the top of the processing box 105, and the bottom of the shielding frame 205 is provided on the connecting frame 204 The baffle plate is adapted to the insertion slot provided above the storage box 201, and a threaded hole adapted to the lifting screw 206 is provided on the top boss of the shielding frame 205. The lifting screw 206 is fixed to the output shaft of the lifting motor 207, so that the user can drive the shielding frame 205 through the lifting motor 207 in cooperation with the lifting screw 206, and then the connecting guide groove between the processing box 105 and the storage box 201 is blocked by moving the shielding frame 205 downward, so that the user can clean and discharge the impurities collected in the storage box 201 by opening the flip cover 203.

[0033] When using the automated bevel cutting equipment for seamless steel pipe processing of the present embodiment, the storage box 201 can be provided to cooperate with the reflux filter plate 107 at the bottom of the storage box 201 to collect impurities cleaned by the brush plate 114. When the user needs to clean and discharge the impurities inside the storage box 201, the lifting screw 206 and the lifting motor 207 can be used to drive the shielding frame 205 to move up and down on the connecting frame 204. The shielding frame 205 is moved downward to block the guide groove for communication between the storage box 201 and the processing box 105. Then, the flip cover 203 is opened to clean the impurities inside the storage box 201. Due to the shielding and blocking of the shielding frame 205, the user will not affect the normal exhaust gas purification of the entire equipment when cleaning the impurities inside the storage box 201, which makes it more convenient in actual operation and greatly enhances the practicality of the entire device.

[0034] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An automated bevel cutting device for seamless steel pipe processing, comprising a chassis, a clamping mechanism, a laser cutting mechanism and a control panel, wherein the clamping mechanism is installed in the chassis, the laser cutting mechanism is installed in the chassis, and the control panel is installed on one side of the chassis, characterized in that: Also included is a purification component; The purification component includes a treatment box, an absorption channel, a filter plate, an activated carbon adsorption rack, an outlet component, a cleaning component and a collecting component; the treatment box is fixedly connected to the chassis and is located on one side of the chassis, one side of the absorption channel is connected to the chassis, and the other side of the absorption channel is connected to the treatment box, the filter plate is fixedly connected to the treatment box and is located in the treatment box, the activated carbon adsorption rack is connected to the treatment box and is located in the treatment box, the outlet component is connected to the treatment box, the cleaning component is connected to the treatment box, and the collecting component is connected to the treatment box.

2. The automatic groove cutting equipment for seamless steel pipe processing according to claim 1, characterized in that: The outlet component includes an air detector, a connecting pipe and an absorption fan. The air detector is connected to the processing box and is located on one side of the processing box; the connecting pipe is connected to the processing box and is located on one side of the processing box; the absorption fan is connected to the connecting pipe and is fixedly installed on one side of the chassis.

3. The automatic groove cutting equipment for seamless steel pipe processing according to claim 1, characterized in that: The cleaning component includes a guide rail frame, a driving plate, a brush plate and a driving component. The guide rail frame is fixedly connected to the processing box and is located on one side of the processing box; the driving plate is slidably connected to the guide rail frame and is located on one side of the guide rail frame; the brush plate is fixedly connected to the driving plate and is located on one side of the driving plate; the driving component is connected to the driving plate.

4. The automatic groove cutting equipment for seamless steel pipe processing according to claim 3, characterized in that: The driving component includes a driving screw and a driving motor. The driving screw is threadedly connected to the driving plate and rotatably mounted on one side of the processing box. The output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly mounted on one side of the processing box.

5. The automatic groove cutting equipment for seamless steel pipe processing according to claim 1, characterized in that: The collecting component includes a storage box, a reflux filter, a flip cover and a blocking component. The storage box is fixedly connected to the processing box and is located on one side of the processing box; the reflux filter is fixedly connected to the storage box and is located on one side of the storage box; the flip cover is rotatably connected to the storage box and is located on one side of the storage box; the blocking component is connected to the processing box.

6. The automatic groove cutting equipment for seamless steel pipe processing according to claim 5, characterized in that: The blocking component includes a connecting frame, a shielding frame, a lifting screw and a lifting motor. The connecting frame is fixedly connected to the processing box and is located on one side of the processing box; the shielding frame is slidably connected to the connecting frame and is located on one side of the storage box; the lifting screw is threadedly connected to the shielding frame and is rotatably installed on the connecting frame; the output shaft of the lifting motor is connected to the lifting screw, and the lifting motor is fixedly installed on one side of the connecting frame.

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