Welding positioning device for aluminum alloy plate sheet metal machining
By designing an aluminum alloy sheet welding positioning device using an E-shaped base, pulley clamping assembly and spline transmission structure, the problem of manual positioning in the prior art is solved, and the rapid and precise clamping and welding of aluminum alloy sheets is achieved, and the production efficiency and flexibility are improved.
Patent Information
- Application Number
- CN202420653258.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing aluminum alloy sheet welding positioning device requires manual operation when positioning large-size and large-sized aluminum alloy sheets horizontally and vertically, which consumes time and requires more manpower, resulting in a longer welding process time and reducing production efficiency.
A welding positioning device for sheet metal processing of aluminum alloy sheets is designed, using an E-shaped base, fixed right angle frame, movable right angle frame, pulley clamping assembly and spline transmission structure. By automatically debugging the spacing of pulley clamping assembly and the power connection of the main shaft and sub-axle, the rapid clamping and precise positioning of aluminum alloy sheets are achieved.
The device can quickly debug and complete the clamping of the plate, reduce manual operation requirements, improve welding efficiency and accuracy, and adapt to the processing of aluminum alloy plates of different specifications.
Smart Images

Figure CN222830982U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy plate welding, in particular to a welding positioning device for aluminum alloy plate sheet metal processing. Background Art
[0002] The aluminum alloy plate welding positioning device is a device used to position and fix the aluminum alloy plate in the welding process. Its main function is to ensure the precise positioning of the aluminum alloy plate during the welding process. The structure of this type of device is mainly composed of a base, a clamp system, an adjustment mechanism, a positioning pin or a clamp, and a fixing bolt. Among them, the base provides a supporting structure, the clamp system is used to clamp and fix the aluminum alloy plate, the adjustment mechanism allows the user to adjust the position and angle of the clamp, the positioning pin or the clamp ensures the precise positioning of the aluminum alloy plate, and the fixing bolt is used to enhance the stability of the entire device. For example, a welding positioning device for aluminum alloy plate sheet metal processing disclosed in the authorization announcement number CN211192680U includes a base and a processing table. The processing table is arranged above the base. One end of the base is bolted to a fixing frame, and a fixing hole is opened on the fixing frame. The mounting block is threadedly fixed, and the mounting block is bolted with a threaded cross bar, and a clamping plate is welded at one end of the threaded cross bar; a telescopic rod is bolted to one end of the fixing frame close to the workbench, and the movable rod body end of the telescopic rod is connected to the mounting frame, and a pressure plate is provided on the bottom side of the mounting frame through a matching threaded vertical rod, and the clamping plate whose position can be adjusted and the fixed plate which is fixed cooperate with each other to fix the workpiece placed on the workbench. However, in this technical solution, manual operation is required for the staff to perform horizontal and vertical positioning of the aluminum alloy plate, which is time-consuming in positioning large-size and large-specification aluminum alloy plates, and more manpower is required to complete the positioning process. In addition, due to the large size of the aluminum alloy plate, the time required for manual adjustment and positioning is relatively long, which will also lead to a prolonged time for the entire welding process, reducing production efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a welding positioning device for sheet metal processing of aluminum alloy plates, which can be quickly debugged and plate clamping can be completed according to the size specifications of the aluminum alloy plates to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding positioning device for sheet metal processing of aluminum alloy plates, comprising an E-shaped base and a fixed right-angle frame fixed on one side of the top of the E-shaped base, a movable right-angle frame is slidably installed on the other side of the top of the E-shaped base, a front baffle is installed on one side of the top of the E-shaped base, a back strip for slidingly cooperating with the fixed right-angle frame is fixed on the back of the movable right-angle frame, a screw linear module for driving the movable right-angle frame to slide on the X-axis is installed on the back of the fixed right-angle frame, a main shaft and a secondary shaft are rotatably installed on the outer walls of the opposite sides of the fixed right-angle frame and the movable right-angle frame, a pulley clamping assembly is provided on the opposite ends of the main shaft and the secondary shaft, a pulley transmission structure is provided on the ends of the main shaft and the secondary shaft away from each other, a stepper motor is installed on the outer wall of one side of the fixed right-angle frame, the output end of the stepper motor drives the main shaft to rotate through the pulley transmission structure, the output end of the stepper motor is installed with a spline transmission structure, and one end of the spline transmission structure is powered by the other pulley transmission structure and the secondary shaft.
[0005] Preferably, the E-shaped base and the front baffle are both made of alloy steel.
[0006] Preferably, the spline transmission structure includes an inner spline shaft and an outer spline shaft rotatably mounted on the relative outer walls of the fixed right-angle frame and the movable right-angle frame, one end of the outer spline shaft extends to the interior of the inner spline shaft, one end of the inner spline shaft is fixedly connected to the output end of the stepper motor via a coupling, and one end of the outer spline shaft passes through the outside of the movable right-angle frame and is dynamically connected to the secondary shaft via a pulley transmission structure.
[0007] Preferably, the pulley clamping assembly includes a support plate fixed on the opposite ends of the main shaft and the secondary shaft, and a vertical arm fixed on the top of the support plate, a clamping arm is slidably mounted on one end of the surface of the vertical arm, a pulley pitch adjustment structure for driving the clamping arm to slide is mounted on the surface of the vertical arm, and a motor 2 for driving the pulley pitch adjustment structure to work is mounted on the back of the vertical arm.
[0008] Preferably, guide rods are fixed on both sides of the surface of the vertical arm, and a sliding sleeve that slidably cooperates with the guide rods is fixed on the back of the clamping arm.
[0009] Preferably, a convex plate is fixed to the back side of the fixed right-angle bracket, and one end of the back strip passes through the outside of the convex plate.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the welding positioning device for sheet metal processing of aluminum alloy plates meets the requirements of aluminum alloy plates of different widths or lengths by adjusting the spacing between the two pulley clamping assemblies, and ensures the power connection between the main shaft and the secondary shaft through the spline transmission structure and the pulley transmission structure, so that the pulley clamping assembly is flipped to a horizontal state, and then the pulley clamping assembly actively presses the aluminum alloy plate against the outer wall of one side of the front baffle, so that the aluminum alloy plate is stably clamped by the pulley clamping assembly and the front baffle, and the device can be quickly debugged and complete the clamping work of the plate, at which time the welding work can start faster, thereby improving the overall production efficiency, and compared with manually adjusting each parameter to adapt to plates of different specifications, automatic and fast debugging can greatly reduce the need for manual operation, so that the welding positioning device has greater flexibility and adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0012] Figure 2 It is a side view structural schematic diagram of the utility model;
[0013] Figure 3 It is a rear view structural schematic diagram of the utility model;
[0014] Figure 4 It is a schematic diagram of the top view structure of the utility model;
[0015] Figure 5 It is a schematic diagram of the three-dimensional structure of the pulley clamping assembly of the utility model;
[0016] In the figure: 1. E-shaped base; 2. Front baffle; 3. Fixed right-angle bracket; 4. Active right-angle bracket; 401. Back bar; 5. Stepper motor; 6. Main shaft; 7. Secondary shaft; 8. Spline transmission structure; 801. Internal spline shaft; 802. External spline shaft; 9. Pulley transmission structure; 10. Pulley clamping assembly; 1001. Support plate; 1002. Vertical arm; 1003. Motor 2; 1004. Pulley pitch adjustment structure; 1005. Clamping arm; 11. Screw linear module. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-5The utility model provides an embodiment: a welding positioning device for sheet metal processing of aluminum alloy plate, comprising an E-shaped base 1 and a fixed right-angle bracket 3 fixed on one side of the top of the E-shaped base 1, a movable right-angle bracket 4 is slidably installed on the other side of the top of the E-shaped base 1, and a front baffle 2 is installed on one side of the top of the E-shaped base 1. The E-shaped base 1 and the front baffle 2 are both made of alloy steel. The aluminum alloy plate is placed on the top of the E-shaped base 1, and one side of the aluminum alloy plate is against the outer wall of the front baffle 2;
[0019] A back strip 401 for slidingly cooperating with the fixed right-angle frame 3 is fixed on the back of the movable right-angle frame 4, a screw linear module 11 for driving the movable right-angle frame 4 to slide on the X-axis is installed on the back of the fixed right-angle frame 3, a main shaft 6 and a secondary shaft 7 are rotatably installed on the outer walls of the opposite sides of the fixed right-angle frame 3 and the movable right-angle frame 4, a pulley clamping assembly 10 is arranged on the opposite ends of the main shaft 6 and the secondary shaft 7, a pulley transmission structure 9 is arranged on the ends of the main shaft 6 and the secondary shaft 7 that are away from each other, a stepper motor 5 is installed on the outer wall of one side of the fixed right-angle frame 3, the output end of the stepper motor 5 drives the main shaft 6 to rotate through the pulley transmission structure 9, a spline transmission structure 8 is installed on the output end of the stepper motor 5, and one end of the spline transmission structure 8 is connected to the secondary shaft 7 through another pulley transmission structure 9 for power connection;
[0020] The spline transmission structure 8 includes an inner spline shaft 801 and an outer spline shaft 802 which are rotatably mounted on the outer walls of the fixed right angle frame 3 and the movable right angle frame 4. One end of the outer spline shaft 802 extends to the inside of the inner spline shaft 801. When controlling the spacing between the two pulley clamping assemblies 10, the screw linear module 11 drives the back bar 401 and the movable right angle frame 4 to move horizontally, so that the spacing between the two pulley clamping assemblies 10 is adjusted. In this process, the outer spline shaft 802 slides inside the inner spline shaft 801.
[0021] One end of the inner spline shaft 801 is fixedly connected to the output end of the stepper motor 5 through a coupling, and one end of the outer spline shaft 802 passes through the outside of the movable right-angle frame 4 and is connected to the secondary shaft 7 through the pulley transmission structure 9. The rotational power of the stepper motor 5 is transmitted to the secondary shaft 7 through the inner spline shaft 801, the outer spline shaft 802 and the pulley transmission structure 9. At this time, the main shaft 6 and the secondary shaft 7 rotate synchronously, realizing the function of synchronous flipping of the two pulley clamping assemblies 10;
[0022] The pulley clamping assembly 10 includes a support plate 1001 fixed on the opposite ends of the main shaft 6 and the secondary shaft 7, and a vertical arm 1002 fixed on the top of the support plate 1001, a clamping arm 1005 is slidably mounted on one end of the surface of the vertical arm 1002, a pulley pitch adjustment structure 1004 for driving the clamping arm 1005 to slide is mounted on the surface of the vertical arm 1002, a motor 1003 for driving the pulley pitch adjustment structure 1004 to work is mounted on the back of the vertical arm 1002, guide rods are fixed on both sides of the surface of the vertical arm 1002, and a sliding sleeve that slidably cooperates with the guide rod is fixed on the back of the clamping arm 1005;
[0023] When the vertical arm 1002 and the clamping arm 1005 are laid down horizontally, the motor 2 1003 drives the pulley distance adjustment structure 1004 to work, and the pulley distance adjustment structure 1004 pulls the clamping arm 1005 to move forward and backward. At this time, the clamping arm 1005 can move toward the direction of the front baffle 2, so that the aluminum alloy plate is firmly pressed against the outer wall of the front baffle 2 through the clamping arm 1005, so that the aluminum alloy plate can be more accurately positioned during the welding process, thereby improving the accuracy and quality of welding.
[0024] When the embodiment of the present application is in use, the staff first takes out the aluminum alloy plate to be welded and positioned, so that the aluminum alloy plate is placed on the top of the E-shaped base 1, and one side of the aluminum alloy plate is against the outer wall of the front baffle 2, and then the staff turns on the screw linear module 11 to work, and drives the back strip 401 and the movable right-angle frame 4 to move away from or approach the fixed right-angle frame 3 through the screw linear module 11. At this time, the spacing between the two pulley clamping assemblies 10 in the horizontal direction is debugged, and the spacing between the two pulley clamping assemblies 10 is debugged to meet the requirements of aluminum alloy plates of different widths or lengths. In this process, the spline transmission structure 8 is correspondingly extended or contracted, and the power connection between the main shaft 6 and the secondary shaft 7 is ensured by the spline transmission structure 8 and the pulley transmission structure 9. After the spacing between the two pulley clamping assemblies 10 is debugged, the staff turns on the stepper motor 5 again to work, and the rotation of the stepper motor 5 The power is transmitted to the main shaft 6 through one of the pulley transmission structures 9, and the secondary shaft 7 rotates synchronously driven by the other pulley transmission structure 9 and the spline transmission structure 8, that is, the main shaft 6 and the secondary shaft 7 synchronously drive the pulley clamping assembly 10 to flip until the pulley clamping assembly 10 flips to a horizontal state, so that the pulley clamping assembly 10 and the E-shaped base 1 are in a parallel state, and then the pulley clamping assembly 10 actively presses the aluminum alloy plate against the outer wall of one side of the front baffle 2, so that the aluminum alloy plate is stably clamped by the pulley clamping assembly 10 and the front baffle 2. The device can be quickly debugged and complete the clamping of the plate. At this time, the welding work can start faster, thereby improving the overall production efficiency. Compared with manually adjusting each parameter to adapt to plates of different specifications, automatic and fast debugging can greatly reduce the need for manual operation, so that the welding positioning device has greater flexibility and adaptability, and produces products of different specifications.
Claims
1. A welding positioning device for sheet metal processing of aluminum alloy plates, characterized in that: The invention comprises an E-shaped base (1) and a fixed right-angle frame (3) fixed on one side of the top of the E-shaped base (1); a movable right-angle frame (4) is slidably mounted on the other side of the top of the E-shaped base (1); a front baffle (2) is mounted on one side of the top of the E-shaped base (1); a back strip (401) for slidingly cooperating with the fixed right-angle frame (3) is fixed on the back of the movable right-angle frame (4); a screw linear module (11) for driving the movable right-angle frame (4) to slide on the X-axis is mounted on the back of the fixed right-angle frame (3); and a main shaft (11) is rotatably mounted on the outer walls of the opposite sides of the fixed right-angle frame (3) and the movable right-angle frame (4). 6) and a secondary shaft (7), the opposite ends of the main shaft (6) and the secondary shaft (7) are both provided with a pulley clamping assembly (10), the ends of the main shaft (6) and the secondary shaft (7) away from each other are both provided with a pulley transmission structure (9), a stepper motor (5) is installed on the outer wall of one side of the fixed right angle frame (3), the output end of the stepper motor (5) drives the main shaft (6) to rotate through the pulley transmission structure (9), the output end of the stepper motor (5) is installed with a spline transmission structure (8), and one end of the spline transmission structure (8) is connected to the secondary shaft (7) for power through another pulley transmission structure (9).
2. The welding positioning device for sheet metal processing of aluminum alloy plate according to claim 1, characterized in that: The E-shaped base (1) and the front baffle (2) are both made of alloy steel components.
3. The welding positioning device for sheet metal processing of aluminum alloy plate according to claim 1, characterized in that: The spline transmission structure (8) comprises an inner spline shaft (801) and an outer spline shaft (802) rotatably mounted on the outer walls of the fixed right-angle frame (3) and the movable right-angle frame (4), one end of the outer spline shaft (802) extends into the interior of the inner spline shaft (801), one end of the inner spline shaft (801) is fixedly connected to the output end of the stepping motor (5) via a coupling, and one end of the outer spline shaft (802) passes through the exterior of the movable right-angle frame (4) and is dynamically connected to the secondary shaft (7) via a pulley transmission structure (9).
4. The welding positioning device for sheet metal processing of aluminum alloy plate according to claim 1, characterized in that: The pulley clamping assembly (10) comprises a support plate (1001) fixed on the opposite ends of the main shaft (6) and the secondary shaft (7), and a vertical arm (1002) fixed on the top of the support plate (1001); a clamping arm (1005) is slidably mounted on one end of the surface of the vertical arm (1002); a pulley pitch adjustment structure (1004) for driving the clamping arm (1005) to slide is mounted on the surface of the vertical arm (1002); and a second motor (1003) for driving the pulley pitch adjustment structure (1004) to work is mounted on the back of the vertical arm (1002).
5. The welding positioning device for sheet metal processing of aluminum alloy plate according to claim 4, characterized in that: Guide rods are fixed on both sides of the surface of the vertical arm (1002), and a sliding sleeve that slidably cooperates with the guide rods is fixed on the back of the clamping arm (1005).
Citation Information
Patent Citations
Welding positioning device for sheet metal machining of aluminum alloy plates
CN211192680U