Bar burr removing production device

Abstract

The utility model relates to the technical field of metal processing, in particular to a bar burr removing production device. The device comprises a bar feeding channel and further comprises a grinder, a separator and a cleaner in sequence, the grinder is located above the separator, the top of the grinder is connected with the feeding channel, the bar entering from the feeding channel is mixed with a grinding stone in the grinder for rotary grinding, and the grinder is used for removing burrs on the bar; the top of the separator is used for receiving the bars and the millstones falling from the grinder, the separator comprises a plurality of screens which are arranged side by side, and the bars and the millstones are sequentially screened out by the screens according to the sizes of grids; a discharging channel is arranged on the side portion of the separator, and separated bars are arranged in the discharging channel. One end of the cleaning device is connected with the discharging channel, the other end of the cleaning device is connected with the material box, a plurality of cleaning units are arranged in the cleaning device, and each cleaning unit comprises a brush and a spray head. According to the automatic burr removing and cleaning device, automatic removing, separating and cleaning processes of burrs on the bars are achieved, and the surface quality of the machined bars is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of metal processing, in particular to a bar material burr removal production device. Background Art

[0002] In the metal processing process, after the bar is cut or forged, burrs often inevitably remain on its surface. These burrs not only damage the aesthetic appearance of the product, but may also become obstacles in the subsequent processing process, affecting the performance and life of the product. In view of this, technicians in this field continue to explore solutions in order to overcome the limitations of the prior art. For example, Chinese patent CN205851979U has disclosed an efficient and automated removal device for burrs between saw blade teeth. The device exhibits excellent removal efficiency and effect, while effectively avoiding unnecessary wear on the surface of the saw blade. However, although the above patents have made significant progress in specific fields, traditional removal methods such as shot blasting, lathe turning, chamfering machine processing and manual grinding wheel grinding still face many challenges for the wider demand for burr processing of metal bars, including but not limited to easy damage to the product surface during processing, low processing efficiency, high labor intensity of manual operation, high tool wear cost and potential harm to human health. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a bar material burr removal production device.

[0004] The technical solution adopted by the utility model is as follows:

[0005] A bar burr removal production device comprises a bar feeding channel, a grinder, a separator and a cleaner in sequence, wherein:

[0006] The grinder is located above the separator, and its top is connected to the feed channel. The rods entering from the feed channel are mixed with the grinding stones in the grinder for rotary grinding to remove burrs on the rods.

[0007] The separator, the top of which receives the rods and grinding stones dropped from the grinder, comprises a plurality of screens placed side by side, and the screens sequentially screen out the rods and grinding stones according to the mesh size; the side of the separator is provided with a discharge channel, and the separated rods are arranged in the discharge channel;

[0008] The washer has one end connected to the discharge channel and the other end connected to the material box. The washer has a plurality of cleaning units built therein, and the cleaning units include brushes and nozzles.

[0009] This technical solution realizes the automatic removal, separation and cleaning process of burrs on the bar through the feed channel, grinder, separator and cleaner, thereby ensuring the surface quality of the bar after processing.

[0010] In addition, the bar burr removal production device proposed in the utility model may also have the following additional technical features:

[0011] According to an embodiment of the utility model, a driving motor is arranged on the side of the grinder, and the driving motor drives the grinding shaft to rotate. The grinding shaft is provided with spiral blades to drive the rod material and the grinding stone to grind.

[0012] The technical solution arranges a driving motor on the side of the grinder, and uses the motor to drive the grinding shaft and the spiral blades thereon to rotate, thereby improving the grinding efficiency of the rod and the grindstone and accelerating the burr removal process.

[0013] According to an embodiment of the utility model, the separator is provided with a burr impurity recovery device, and the burr impurity recovery device is located below the separator.

[0014] This technical solution achieves centralized recovery of burr impurities generated during the grinding process by adding a burr impurity recovery device to the separator, thereby reducing pollution at the production site and improving the quality of the working environment.

[0015] According to one embodiment of the utility model, the screen is provided with a vibration motor, which drives the screen to move, so that burr impurities fall into the burr impurity recovery device, the grindstone falls into the grindstone recovery device, and the rod material is filtered above the screen and transported through the discharge channel.

[0016] This technical solution installs a vibration motor on the screen to use vibration to promote the separation of burr impurities and grinding stones, and introduces them into the recovery device respectively, while ensuring that the rods pass through the screen smoothly into the discharge channel, thereby optimizing the separation effect.

[0017] According to an embodiment of the utility model, the separator is provided with at least two screens, and the separator is connected to at least two cleaners.

[0018] This technical solution improves the processing capacity and flexibility of the device by configuring at least two screens and at least two cleaners, so that it can process bars of different specifications or states and perform fine cleaning on them respectively, thereby improving production efficiency and product cleanliness.

[0019] According to an embodiment of the present invention, the cleaning device is mounted on the side of the separator through a bracket, and adjacent cleaning devices are placed side by side.

[0020] The technical solution effectively utilizes the space layout by mounting the cleaner on the side of the separator through a bracket and placing them side by side, making the cleaning process more compact and orderly, and facilitating maintenance and operation.

[0021] Compared with the prior art, the utility model has the following beneficial effects:

[0022] Through the feed channel, grinder, separator and cleaner, the burr removal, separation and cleaning process on the bar can be automated to ensure the surface quality of the bar after processing; it can process bars of different specifications and states, improving production flexibility and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the utility model.

[0024] In the figure: 1. feed channel; 2. grinder; 3. separator; 4. discharge channel; 5. cleaner. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example 1

[0027] like Figure 1 As shown, this embodiment provides a bar burr removal production device, including a bar feeding channel 1, and also includes a grinder 2, a separator 3 and a cleaner 5 in sequence, wherein:

[0028] The grinder 2 is located above the separator 3, and its top is connected to the feed channel 1. The rod material entering from the feed channel 1 is mixed with the grinding stone in the grinder 2 for rotary grinding, so as to remove the burrs on the rod material;

[0029] The separator 3, the top of which receives the rods and grinding stones dropped from the grinder 2, comprises a plurality of screens placed side by side, and the screens sequentially screen out the rods and grinding stones according to the mesh size; the side of the separator 3 is provided with a discharge channel 4, and the separated rods are arranged in the discharge channel 4;

[0030] The cleaning device 5 has one end connected to the discharge channel 4 and the other end connected to the material box. The cleaning device 5 has a plurality of cleaning units built therein, and the cleaning units include brushes and nozzles.

[0031] This technical solution realizes the automatic removal, separation and cleaning process of burrs on the bar material through the feed channel 1, the grinder 2, the separator 3 and the cleaner 5, thereby ensuring the surface quality of the bar material after processing.

[0032] In addition, the bar burr removal production device proposed in the utility model may also have the following additional technical features:

[0033] According to an embodiment of the utility model, a driving motor is arranged on the side of the grinder 2, and the driving motor drives the grinding shaft to rotate. The grinding shaft is provided with spiral blades to drive the rod material and the grinding stone to grind.

[0034] The technical solution provides a driving motor on the side of the grinder 2, and uses the motor to drive the grinding shaft and the spiral blades thereon to rotate, thereby improving the grinding efficiency of the rod and the grindstone and accelerating the burr removal process.

[0035] According to an embodiment of the present utility model, the separator 3 is provided with a burr impurity recovery device, and the burr impurity recovery device is located below the separator 3 .

[0036] This technical solution adds a burr impurity recovery device to the separator 3 to achieve centralized recovery of burr impurities generated during the grinding process, reduce pollution on the production site, and improve the quality of the working environment.

[0037] According to one embodiment of the utility model, the screen is provided with a vibration motor, which drives the screen to move, so that burr impurities fall into the burr impurity recovery device, the grindstone falls into the grindstone recovery device, and the rod material is filtered above the screen and transported through the discharge channel 4.

[0038] This technical solution installs a vibration motor on the screen to use vibration to promote the separation of burr impurities and grinding stones, and introduces them into the recovery device respectively, while ensuring that the rods pass through the screen smoothly into the discharge channel 4, thereby optimizing the separation effect.

[0039] According to an embodiment of the present invention, the separator 3 is provided with at least two screens, and the separator 3 is connected to at least two cleaners 5 .

[0040] This technical solution improves the processing capacity and flexibility of the device by configuring at least two screens and at least two cleaners 5, so that it can process bars of different specifications or states and perform fine cleaning respectively, thereby improving production efficiency and product cleanliness.

[0041] According to an embodiment of the present invention, the cleaning device 5 is mounted on the side of the separator 3 via a bracket, and adjacent cleaning devices 5 are placed side by side.

[0042] The technical solution effectively utilizes the space layout by mounting the cleaning device 5 on the side of the separator 3 through a bracket and placing them side by side, making the cleaning process more compact and orderly, and facilitating maintenance and operation.

[0043] The usage process of the above embodiment is as follows:

[0044] First, the bar material to be processed is fed into the grinder 2 through the feed channel 1 and mixed with the grindstone. Driven by the drive motor, the grinder 2 makes the bar material fully contact with the grindstone and rotates and grinds through the high-speed rotation of the grinding shaft and its spiral blades, effectively removing the burrs and sharp corners on the surface of the bar material; after grinding, the mixture of the bar material and the grindstone falls into the separator 3. The multiple screens in the separator 3 are screened step by step according to the mesh size, and the vibration motor drives the screen to move to promote the separation of burr impurities from the grindstone and the bar material. The burr impurities and grindstone fall into their respective recovery devices, while the cleaned bar material is filtered through the screen and enters the discharge channel 4; the bar material enters the cleaner 5. The cleaner 5 is equipped with multiple cleaning units, each of which is equipped with a brush and a nozzle to clean the bar material in an all-round way, remove the residual grindstone powder and impurities, and ensure the cleanliness of the bar material surface. The cleaned bar material finally enters the material box through the cleaner 5 to complete the entire processing process.

[0045] Although the utility model is described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the utility model is not limited thereto. Without departing from the spirit and essence of the utility model, a person of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the utility model, and these modifications or substitutions shall be within the scope of the utility model / any person of ordinary skill in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the utility model, and they shall be within the scope of protection of the utility model. Therefore, the scope of protection of the utility model shall be based on the scope of protection of the claims.

Claims

1. A bar burr removal production device, comprising a bar feed channel (1), characterized in that: It also includes a grinder (2), a separator (3) and a cleaner (5) in sequence, wherein: The grinder (2) is located above the separator (3), and its top is connected to the feed channel (1). The rod material entering from the feed channel (1) is mixed with the grinding stone in the grinder (2) and subjected to rotary grinding, so as to remove burrs on the rod material; The separator (3) receives the rods and grinding stones dropped from the grinder (2) at its top, and comprises a plurality of screens placed side by side, and the screens sequentially screen out the rods and grinding stones according to the mesh size; a discharge channel (4) is arranged on the side of the separator (3), and the separated rods are arranged in the discharge channel (4); The cleaning device (5) has one end connected to the discharge channel (4) and the other end connected to the material box. The cleaning device (5) has a plurality of cleaning units built therein, and the cleaning units include brushes and nozzles.

2. The bar burr removal production device according to claim 1, characterized in that: A driving motor is arranged on the side of the grinder (2), and the driving motor drives the grinding shaft to rotate. The grinding shaft is provided with spiral blades, which drives the rod material and the grinding stone to grind.

3. The bar burr removal production device according to claim 1, characterized in that: The separator (3) is provided with a burr impurity recovery device, and the burr impurity recovery device is located below the separator (3).

4. The bar burr removal production device according to claim 1, characterized in that: The screen is provided with a vibration motor, which drives the screen to move, so that burr impurities fall into the burr impurity recovery device, the grinding stone falls into the grinding stone recovery device, and the rod material is filtered above the screen and transported through the discharge channel (4).

5. The bar burr removal production device according to claim 1, characterized in that: The separator (3) is provided with at least two screens, and the separator (3) is connected to at least two cleaning devices (5).

6. The bar burr removal production device according to claim 5, characterized in that: The cleaning device (5) is mounted on the side of the separator (3) via a bracket, and adjacent cleaning devices (5) are placed side by side.

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