Modularized building mold device

Abstract

The utility model discloses a modularized building mould device which comprises a mould table, a first driving mechanism, a second driving mechanism and a mould base, the outer side mold plates have a first mold closing state and a first mold releasing state and are movably mounted on the mold table; the mold core is installed on the mold table and located in the space defined by the outer side mold plate, the mold core comprises a top plate and a corner mold plate, the corner mold plate has a second mold closing state and a second mold releasing state, and the corner mold plate is movably installed on the mold table; the top plate is mounted on the mold table, and when the corner template is in a second mold closing state, the corner template is spliced with the edge of the top plate; a concave beam groove is formed in the upper end face of the mold core in the second mold closing state. The concave beam groove is formed in the upper end face of the mold core, so that a modular building with a middle beam is directly formed, beam construction is not needed in the follow-up process, and follow-up construction is simplified; and automatic demolding is realized through the first driving mechanism and the second driving mechanism, so that smooth demolding is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a modular building mould device. Background Art

[0002] Modular construction is a new method of building construction that breaks down the entire building into multiple standardized and prefabricated units or modules. These modules are designed, produced and assembled in the factory and finally transported to the construction site to be assembled into the final building. Modular construction has a wide range of applications, including residential, hotel, school, hospital and other types of buildings. It can improve building quality, speed up construction progress, save costs and reflect environmental protection concepts.

[0003] The production of modular building units requires the use of molds. Currently, there are mainly block molds and integral molds. The block molds require manual splicing and are less efficient, but they can produce a variety of unit models, and the block parts can be combined as needed. The production operation of the integral mold is relatively simple, but the production flexibility is low. Basically, it can only produce fixed unit forms, and the shape of the unit is also limited. The module beams produced by the integral mold are mainly on the four sides, and the beam structure cannot be arranged in the middle of the module. The beams set in the middle are easy to affect the demoulding of the side, which brings limitations to the design and construction. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a modular building mold device, which can directly form an intermediate beam structure and can smoothly demould.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0006] A modular building mold device comprises: a mold platform, on which a first driving mechanism and a second driving mechanism are installed; a plurality of outer mold plates, which have a first mold closing state and a first mold demolding state and are movably installed on the mold platform, wherein the first driving mechanism is used to drive the outer mold plates to move so as to switch between the first mold closing state and the first mold demolding state; a mold core, which is installed on the mold platform and is located in a space enclosed by the outer mold plates, comprises a top plate and a corner mold plate, wherein the corner mold plate has a second mold closing state and a second mold demolding state, wherein the corner mold plate is movably installed on the mold platform, and the second driving mechanism is used to drive the corner mold plate to move so as to switch between the second mold closing state and the second mold demolding state; the top plate is installed on the mold platform, and when the corner mold plate is in the second mold closing state, the corner mold plate is collaged with the edge of the top plate; a concave beam groove is formed on the upper end surface of the mold core in the second mold closing state.

[0007] Furthermore, the corner template includes a plurality of side templates and a plurality of corner templates, the corner template is arranged between two adjacent side templates, and the corner template and the side template are arranged in a one-to-one correspondence with the second driving mechanism so that the corner template and the side template can move independently.

[0008] Furthermore, the corner template and the side template are movably installed on the template platform along an inclined direction, and the height of the corner template and the side template will decrease when they are retracted inwardly.

[0009] Furthermore, the mold platform is provided with a guide plate corresponding to each of the corner templates and side templates, and the guide plate is provided with an inclined strip inclined groove. Guide rods are installed on the inner sides of the corner templates and the side templates, and the guide rods are passed through the strip inclined grooves and can be tilted and moved along the strip inclined grooves.

[0010] Furthermore, a guide rail is provided at the bottom of the mold platform, and a movable seat that slidably cooperates with the guide rail is provided at the bottom of the outer mold plate.

[0011] Furthermore, the guide rail is an I-beam, and the bottom of the movable seat is provided with side plates located on both sides of the guide rail, and rollers are installed on the inner sides of the side plates, and the rollers are in contact with the I-beam.

[0012] Furthermore, it also includes a clamping mechanism, which is used to connect two adjacent outer mold plates in the first mold closing state to fix the relative positions of the two adjacent outer mold plates.

[0013] Furthermore, the locking mechanism includes a lifting rod, which is movably installed in one of the two adjacent outer templates. One of the two adjacent outer templates is provided with a first vertical hole, and the other is provided with a second vertical hole. The lifting rod is provided with a latch. When the two adjacent outer templates are in the first mold closing state, the first vertical hole is aligned with the second vertical hole, and the latch can be vertically inserted into the aligned first vertical hole and the second vertical hole.

[0014] Furthermore, a first back rib member vertically spaced apart is disposed on the outer side of one of the two adjacent outer templates, and a second back rib member is disposed on the outer side of the other outer template, the first vertical hole is disposed in the first back rib member, and the second vertical hole is disposed in the second back rib member, and when the two adjacent outer templates are in the first mold closing state, the second back rib member is embedded between the two first back rib members.

[0015] Furthermore, the outer template on which the lifting rod is installed is provided with a cylinder for the lifting rod to movably pass through, and the lifting rod can move vertically and rotationally along the cylinder. An operating rod is provided on the peripheral wall of the lifting rod, and the cylinder is provided with a vertically extending strip groove for the operating rod to lift and lower. A transverse slot is provided at the upper end of the strip groove, and the operating rod can be rotatably inserted into the transverse slot to fix the height position of the operating rod.

[0016] The utility model has the following beneficial effects:

[0017] By providing a concave beam groove on the upper end surface of the mold core, a modular building with an intermediate beam is directly formed, so that there is no need for subsequent beam construction, thereby simplifying subsequent construction; and the first driving mechanism drives the outer template to move to achieve switching between the first mold closing state and the first demolding state, thereby achieving automatic demolding of the outer template, and then the second driving mechanism drives the corner template to move to achieve switching between the second mold closing state and the second demolding state, thereby achieving automatic demolding of the side template of the mold core, thereby achieving smooth demolding.

[0018] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0020] Figure 1 It is a structural schematic diagram of the mold closing state of an embodiment of the utility model;

[0021] Figure 2 yes Figure 1 A magnified view of point A;

[0022] Figure 3 yes Figure 2 Schematic diagram of the decomposed state structure;

[0023] Figure 4 yes Figure 1 Schematic diagram of the decomposed state structure;

[0024] Figure 5 It is a structural schematic diagram of the demoulding state of an embodiment of the utility model;

[0025] Figure 6 yes Figure 1 Schematic diagram of the bottom structure;

[0026] Figure 7 yes Figure 6 A magnified view of point B;

[0027] Figure 8 It is a structural schematic diagram of the movable seat.

[0028] Legend:

[0029] The mold platform 100, the first driving mechanism 110, the second driving mechanism 120, the guide plate 130, the strip-shaped inclined groove 131, the support rod 132, and the guide rail 140;

[0030] The outer template 200, the movable seat 210, the side plate 211, the roller 212, the first vertical hole 220, the second vertical hole 230, the first back rib member 240, the second back rib member 250, the cylinder 260, the strip groove 261, and the transverse notch 262;

[0031] The mold core 300, the top plate 310, the first groove 311, the corner template 320, the side template 321, the corner template 322, the second groove 323, the beam groove 330, the guide rod 340, the mounting plate 341, and the through hole 342;

[0032] Lifting rod 400 , latch 410 , operating rod 420 . DETAILED DESCRIPTION

[0033] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0036] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0037] Please refer to Figures 1 to 8A modular building mold device in a preferred embodiment of the present utility model includes a mold platform 100, an outer mold plate 200 and a mold core 300.

[0038] The formwork platform 100 is equipped with a first driving mechanism 110 and a second driving mechanism 120; a plurality of outer formworks 200 are provided, specifically, four outer formworks 200 are provided to form four outer sides of the modular building.

[0039] The outer template 200 has a first mold closing state and a first mold releasing state, and the outer template 200 is movably mounted on the mold platform 100, and the first driving mechanism 110 is used to drive the outer template 200 to move so as to switch between the first mold closing state and the first mold releasing state; the mold core 300 is mounted on the mold platform 100 and is located in the space surrounded by the outer template 200, and the mold core 300 includes a top plate 310 and a corner template 320, and the corner template 320 has a second mold closing state and a second mold releasing state, and the corner template 320 is movably mounted on the mold platform 100, and the second driving mechanism 120 is used to drive the corner template 320 to move so as to switch between the second mold closing state and the second mold releasing state; Figure 1 As shown, the outer mold plate 200 is in the first mold closing state, and the corner mold plate 320 is in the second mold closing state.

[0040] The top plate 310 is mounted on the mold platform 100. When the corner template 320 is in the second mold closing state, the corner template 320 and the top plate 310 are collaged at the edges to form a complete core structure for forming the internal contour of the modular building. A concave beam groove 330 is formed on the upper end surface of the core 300 in the second mold closing state.

[0041] The utility model provides a modular building mold device, which directly forms a modular building with an intermediate beam by providing a concave beam groove 330 on the upper end surface of the mold core 300, so that there is no need to carry out subsequent beam construction, thereby simplifying subsequent construction; and the first driving mechanism 110 drives the outer template 200 to move to achieve the switching between the first mold closing state and the first demolding state, thereby realizing automatic demolding of the outer template, and then the second driving mechanism 120 drives the corner template 320 to move to achieve the switching between the second mold closing state and the second demolding state, thereby realizing automatic demolding of the side template of the mold core 300, so as to achieve smooth demolding.

[0042] Reference Figure 1 and Figure 5In some embodiments of the present invention, the corner template 320 includes a plurality of side templates 321 and a plurality of corner templates 322. The corner template 322 is arranged between two adjacent side templates 321. Specifically, there are four side templates 321 and four corner templates 322. The corner templates 322 are arranged at four corners. The corner templates 322 and the side templates 321 are arranged in a one-to-one correspondence with the second driving mechanism 120 so that the corner templates 322 and the side templates 321 can move independently, that is, each corner template 322 and each side template 321 is provided with at least one second driving mechanism 120 to independently drive its movement, so that when demolding, the templates at the corners will not interfere with each other, which is convenient for demolding. Figure 5 As shown, a first groove 311 is provided in the middle of the upper end surface of the top plate 310, and second grooves 323 are provided on the upper ends of the side templates 321 corresponding to the two ends of the first groove 311. In the second mold closing state, the first groove 311 and the second grooves 323 at both ends are assembled into a beam groove 330, and the beam groove 330 is arranged in a detachable form, so that the two ends of the formed middle beam can be demoulded by moving inward through the side templates 321, so as to avoid the templates at the corners at both ends of the middle beam affecting the overall demoulding, causing greater scratches on the modular building, affecting its surface quality and smoothness of demoulding.

[0043] In a further embodiment of the present invention, the corner template 322 and the side template 321 are movably installed on the mold platform 100 along the inclined direction. When the corner template 322 and the side template 321 are retracted inwardly, their height will decrease, so that no interference will occur when the corner template 322 and the side template 321 are demolded inwardly.

[0044] Reference Figure 7 In some embodiments of the utility model, the mold platform 100 is provided with a guide plate 130 corresponding to each corner template 322 and side template 321, and the guide plate 130 is provided with an inclined strip-shaped inclined groove 131. The inner sides of the corner template 322 and the side template 321 are both installed with guide rods 340, which are inserted into the strip-shaped inclined groove 131 and can be inclined and moved along the strip-shaped inclined groove 131, so that the guide rods 340 and the strip-shaped inclined groove 131 are used to achieve the inclined and movable guidance of the corner template 322 and the side template 321. Specifically, the inner sides of the corner template 322 and the side template 321 are both provided with mounting plates 341, and the mounting plates 341 are provided with through holes 342. The mounting plates 341 are provided with 342 at intervals, and the guide rods 340 are inserted into the through holes 342. One end of the guide rod 340 is provided with a rod head, and the other end is threadedly connected with a nut, so as to achieve axial limit and ensure installation stability. The mold platform 100 is provided with a vertically extending support rod 132 , the top plate 310 is fixed to the upper end of the support rod 132 , and the guide plate 130 is provided on the support rod 132 .

[0045] In some embodiments of the utility model, a guide rail 140 is provided at the bottom of the mold platform 100, and a movable seat 210 is provided at the bottom of the outer template 200 to slide with the guide rail 140, so that the outer template 200 can slide by using the cooperation between the guide rail 140 and the movable seat 210. It can be understood that there are multiple groups of movable seats 210 and guide rails 140. Specifically, the first driving mechanism 110 is a telescopic cylinder, one end of which is hinged to the guide rail 140, and the other end is hinged to the movable seat 210. The second driving mechanism 120 can also be a telescopic cylinder, one end of which is hinged to the mold platform, and the other end is hinged to the inner side of the corner template 320.

[0046] Reference Figure 8 In some embodiments of the utility model, the guide rail 140 is an I-beam, and the bottom of the movable seat 210 is provided with side plates 211 located on both sides of the guide rail 140, and rollers 212 are installed on the inner side of the side plates 211. The rollers 212 are in contact with the I-beam, and rolling is achieved by using the rollers 212, thereby reducing friction, and the side plates 211 are located on both sides of the guide rail 140 to play a role in sliding guide. Specifically, the rollers 212 are arranged at intervals up and down, and the upper roller 212 contacts the bottom surface of the flange at the upper end of the I-beam, and the lower roller 212 contacts the upper surface of the flange at the lower end of the I-beam, thereby realizing the upper and lower direction limitation of the movable seat 210, making its sliding more stable.

[0047] Reference Figure 2 and Figure 3 In some embodiments of the utility model, a locking mechanism is also included, which is used to connect two adjacent outer templates 200 in the first mold closing state to fix the relative positions of the two adjacent outer templates 200. When the modular building is cast, the relative positions of the outer templates 200 are stable, thereby reducing deformation and dislocation and improving the quality of modular building products.

[0048] Reference Figure 2 and Figure 3 In a further embodiment of the utility model, the mold locking mechanism includes a lifting rod 400, which is movably installed on one of the two adjacent outer templates 200, one of the two adjacent outer templates 200 is provided with a first vertical hole 220, and the other outer template 200 is provided with a second vertical hole 230. The lifting rod 400 is provided with a latch 410, and a radially extending connecting block is provided on the peripheral wall of the lifting rod 400, and the latch 410 is provided on the bottom surface of the connecting block; when the two adjacent outer templates 200 are in the first mold closing state, the first vertical hole 220 is aligned with the second vertical hole 230, and the latch 410 can be vertically inserted into the aligned first vertical hole 220 and the second vertical hole 230, so that the relative positions of the two adjacent outer templates 200 are fixed.

[0049] Reference Figure 2 and Figure 3 In a specific embodiment of the utility model, a first back rib member 240 vertically spaced apart is disposed on the outer side of one of the two adjacent outer templates 200, and a second back rib member 250 is disposed on the outer side of the other outer template 200. Specifically, the first back rib member 240 is a channel steel, which can increase the structural strength of the outer template 200. The second back rib member 250 is also provided with channel steels above and below, and the second back rib member 250 is clamped between the two channel steels; the first vertical hole 220 is disposed in the first back rib member 240, and the second vertical hole 230 is disposed in the second back rib member 250. When the two adjacent outer templates 200 are in the first mold closing state, the second back rib member 250 is embedded between the two first back rib members 240, and the first vertical hole 220 is aligned with the second vertical hole 230.

[0050] Reference Figure 2 and Figure 3 In a specific embodiment of the utility model, the outer template 200 on which the lifting rod 400 is installed is provided with a cylinder 260 for the lifting rod 400 to movably penetrate, and the lifting rod 400 can move vertically and rotate along the cylinder 260. An operating rod 420 is provided on the peripheral wall of the lifting rod 400, and the cylinder 260 is provided with a strip groove 261 extending vertically and used for the lifting and lowering movement of the operating rod 420. A transverse notch 262 is provided at the upper end of the strip groove 261. The operating rod 420 can be rotatably inserted into the transverse notch 262 to achieve the height position of the operating rod 420. The lifting and lowering movement of the lifting rod 400 can be operated by the operating rod 420. When it is necessary to unlock and demould, the operating rod 420 can be held by hand and raised, so that the latch 410 is at least separated from the second vertical hole 230. In order to maintain the height of the lifting rod 400 at this time and free both hands, the operating rod 420 can be raised to the upper end of the strip groove 261 and then rotated and inserted into the transverse notch 262, so that the operation is more convenient.

[0051] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A modular building mold device, characterized in that: include: The mold table (100) is equipped with a first driving mechanism (110) and a second driving mechanism (120); A plurality of outer mold plates (200) having a first mold closing state and a first mold releasing state, and being movably mounted on the mold platform (100); the first driving mechanism (110) being used to drive the outer mold plates (200) to move so as to switch between the first mold closing state and the first mold releasing state; A mold core (300) is installed on the mold platform (100) and is located in the space enclosed by the outer mold plate (200), comprising a top plate (310) and a corner mold plate (320); the corner mold plate (320) has a second mold closing state and a second mold releasing state; the corner mold plate (320) is movably installed on the mold platform (100); the second driving mechanism (120) is used to drive the corner mold plate (320) to move so as to achieve switching between the second mold closing state and the second mold releasing state; the top plate (310) is installed on the mold platform (100); when the corner mold plate (320) is in the second mold closing state, the corner mold plate (320) and the top plate (310) are edge-jointed; and a concave beam groove (330) is formed on the upper end surface of the mold core (300) in the second mold closing state.

2. The modular building mold device according to claim 1, characterized in that: The corner template (320) comprises a plurality of side templates (321) and a plurality of corner templates (322); the corner template (322) is arranged between two adjacent side templates (321); the corner template (322) and the side template (321) are arranged in a one-to-one correspondence with the second driving mechanism (120) so that the corner template (322) and the side template (321) can move independently.

3. The modular building mold device according to claim 2, characterized in that: The angle template (322) and the edge template (321) are movably mounted on the mold table (100) in the inclined direction, and the height of the angle template (322) and the edge template (321) shrink inwardly.

4. The modular building mold device according to claim 3, characterized in that: The mold platform (100) is provided with a guide plate (130) corresponding to each of the corner mold plates (322) and the side mold plates (321); the guide plate (130) is provided with an inclined strip-shaped inclined groove (131); guide rods (340) are installed inside the corner mold plates (322) and the side mold plates (321); the guide rods (340) are inserted into the strip-shaped inclined groove (131) and can be inclined and moved along the strip-shaped inclined groove (131).

5. The modular building mold device according to claim 1, characterized in that: The bottom of the mold table (100) is provided with a guide rail (140) and the bottom of the outer mold (200) is provided with a movable seat (210) that slides with the guide rail (140).

6. The modular building mold device according to claim 5, characterized in that The guide rail (140) is I-shaped steel, and the bottom of the movable seat (210) is provided with side plates (211) located on both sides of the guide rail (140). A roller (212) is installed on the inner side of the side plate (211), and the roller (212) is in contact with the I-shaped steel.

7. The modular building mold device according to claim 1, characterized in that: It also includes a mold locking mechanism for connecting two adjacent outer templates (200) in the first mold-closing state to fix the adjacent two outer templates (200) relative to each other.

8. The modular building mold device according to claim 7, characterized in that The mold locking mechanism comprises a lifting rod (400), wherein the lifting rod (400) is movably installed on one of two adjacent outer templates (200), wherein one of the two adjacent outer templates (200) is provided with a first vertical hole (220), and the other is provided with a second vertical hole (230), and the lifting rod (400) is provided with a latch (410), and when the two adjacent outer templates (200) are in a first mold closing state, the first vertical hole (220) is aligned with the second vertical hole (230), and the latch (410) can be vertically inserted into the aligned first vertical hole (220) and the second vertical hole (230).

9. The modular building mold device of claim 8, characterized in that A first back rib member (240) is disposed on the outer side of one of the two adjacent outer templates (200) and is arranged at a vertical interval, and a second back rib member (250) is disposed on the outer side of the other outer template (200), the first vertical hole (220) is disposed on the first back rib member (240), and the second vertical hole (230) is disposed on the second back rib member (250), and when the two adjacent outer templates (200) are in a first mold closing state, the second back rib member (250) is embedded between the two first back rib members (240).

10. The modular building mold device of claim 8, characterized in that The outer template (200) on which the lifting rod (400) is installed is provided with a cylinder (260) for the lifting rod (400) to movably pass through, and the lifting rod (400) can move vertically and rotatably along the cylinder (260). An operating rod (420) is provided on the peripheral wall of the lifting rod (400). The cylinder (260) is provided with a strip groove (261) extending vertically and used for the operating rod (420) to move up and down. The upper end of the strip groove (261) is provided with a transverse notch (262), and the operating rod (420) can be rotatably inserted into the transverse notch (262) to achieve the height position fixation of the operating rod (420).

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