Intelligent proportioning device for pouring resin of dry-type transformer

By introducing a weighing sensor and a display screen into the resin ratio device, the accuracy of the resin ratio is achieved, and the problem of not being able to accurately determine the resin weight in the existing device is solved, and the mixing effect is improved.

CN222832133UActive Publication Date: 2025-05-06HENAN SENDIAN ELECTRIC EQUIP CO LTD
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Patent Information

Application Number
CN202421863267.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-06
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing resin rationing devices lack weighing structure, which leads to the inability to accurately determine the weight during resin ratio, which causes errors and affects the mixing effect.

Method used

An intelligent proportioning device including a proportioning bucket, a weighing sensor, a weighing plate and a driving component is designed to detect the weight of the resin through a weighing sensor and display data through a display screen to achieve accurate proportioning.

Benefits of technology

The accuracy of resin mixing is improved, the problem of error during mixing is solved, and the mixing effect is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222832133U_ABST
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Abstract

The utility model discloses an intelligent proportioning device for dry-type transformer pouring resin, which comprises a mixing box, a feed hopper and a discharge pipe, the feed hopper is communicated with the top of the mixing box, the discharge pipe is communicated with the bottom of the left side of the mixing box, the two sides of the front side and the rear side of the inner wall of the feed hopper are movably connected with proportioning hoppers, and the proportioning hoppers are movably connected with the mixing box. A weighing sensor is fixedly mounted at the bottom of the inner wall of the proportioning hopper, and a weighing plate is fixedly connected to the top of the weighing sensor. Through the arrangement of the proportioning hopper, the weighing sensor, the weighing plate and the driving assembly, the weighing sensor can effectively detect the weight of resin through the weighing plate, so that the resin can be mixed and accurately proportioned, the resin mixing accuracy is improved, and the problems that the device is lack of a weighing structure and the weight of the resin cannot be accurately proportioned are solved. The problems that the weight of the resin cannot be accurately determined when the resin is proportioned through the mixing machine, so that errors occur during proportioning, and the mixing effect after proportioning is influenced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of resin mixing and proportioning equipment, in particular to an intelligent proportioning device for pouring resin for dry-type transformers. Background Art

[0002] Dry-type transformers are key equipment in power systems, used for voltage conversion and electrical isolation. During the manufacturing process of dry-type transformers, the windings usually need to be cast and encapsulated with resin to provide the necessary insulation and protect the windings from environmental influences. Appropriate casting resin can ensure the performance, durability and safety of the transformer. Before casting the resin, it needs to be mixed and stirred, so a proportioning device is needed.

[0003] At present, a Chinese utility model with publication number CN221062595U discloses a mixer that is easy to adjust, which relates to the technical field of mixing equipment and aims to solve the problem that the staff manually mixes powder coatings, the process is too cumbersome and the accuracy of manual mixing is low, which affects the mixing effect. The key points of its technical solution are: it includes a shell and a stirring paddle located in the shell, a funnel is fixedly connected to the shell, the funnel and the inside of the shell are mutually conductive, a partition for dividing the funnel into two chambers is fixedly connected in the funnel, the two chambers are mutually conductive with the shell, and an adjustment component for adjusting the size of the bottom opening of the two chambers and a discharge component for taking out the powder coating in the shell are provided in the shell. The utility model realizes the control of the flow rate of the mixer inlet through the mutual cooperation of the adjustment component and the discharge component, which is convenient for the mixing of powder coatings, increases the accuracy of the mixing and improves the mixing effect.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that although the above equipment can solve the problem that the powder coating is usually manually proportioned by the staff when applied, the process requires the staff to constantly add or remove the powder coating to mix the appropriate proportion, which is too cumbersome. Moreover, since the amount of powder coating mixed at one time is large, in order to facilitate the work, the staff usually use the naked eye to manually proportion, resulting in low accuracy of the powder coating and affecting the mixing effect. However, during use, the device lacks a weighing structure. When the resin is proportioned by the mixer, the weight of the resin cannot be accurately determined, which leads to errors in proportioning and affects the mixing effect after proportioning. Summary of the invention

[0005] In order to solve the problems raised in the above background technology, the purpose of the utility model is to provide an intelligent proportioning device for dry-type transformer casting resin, which has the advantage of a weighing function and solves the problem that the device lacks a weighing structure and the weight of the resin cannot be accurately determined when the resin is proportioned by a mixer, resulting in errors in proportioning and affecting the mixing effect after proportioning.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent proportioning device for casting resin of dry-type transformer, comprising a mixing box, a feed hopper and a discharge pipe, wherein the feed hopper is connected to the top of the mixing box, the discharge pipe is connected to the bottom of the left side of the mixing box, the front and rear sides of the inner wall of the feed hopper are movably connected with a proportioning hopper, a weighing sensor is fixedly installed at the bottom of the inner wall of the proportioning hopper, a weighing plate is fixedly connected to the top of the weighing sensor, a display screen is fixedly connected to the outside of the proportioning hopper, and the display screen is electrically connected to the weighing sensor through a wire, drive components are fixedly installed on both sides of the feed hopper, and an anti-blocking mechanism is fixedly connected to the bottom of the front side of the feed hopper.

[0007] As a preferred embodiment of the utility model, the drive assembly includes a mounting seat, the mounting seat is fixedly connected to both sides of the feed hopper, the outer side of the mounting seat is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to a vertical rod, and the surface of the vertical rod is in contact with the bottom of the mixing bucket.

[0008] As a preferred embodiment of the utility model, the anti-blocking mechanism includes a mounting plate, the mounting plate is fixedly connected to the bottom of the front side of the feed hopper, a dual-axis motor is fixedly installed on the top of the mounting plate, the output end of the dual-axis motor is fixedly connected to a first bevel tooth, the rear side of the first bevel tooth is meshingly connected to a second bevel tooth, and a toggle rod is provided inside the feed hopper, and the front side of the toggle rod is meshingly connected to the rear side of the second bevel tooth.

[0009] As a preferred embodiment of the utility model, the surface of the toggle rod is movably connected to a bearing seat, and the bottom of the bearing seat is fixedly connected to both sides of the top of the mounting plate.

[0010] As a preferred embodiment of the utility model, a sealing strip is fixedly installed on the top of the weighing plate, and the sealing strip is arranged in a U-shape.

[0011] As a preferred embodiment of the utility model, a limiting groove is provided at the bottom of the inner wall of the mixing bucket, the inner wall of the limiting groove is movably connected to a limiting rod, and the top of the limiting rod is fixedly connected to the bottom of the weighing plate.

[0012] As a preferred embodiment of the present invention, slide grooves are provided on both sides of the inner wall of the mixing bucket, and the inner wall of the slide groove is movably connected with a scraper.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model is provided with a proportioning bucket, a weighing sensor, a weighing plate and a driving component, so that the weighing sensor can effectively detect the weight of the resin through the weighing plate, so that the resin can be mixed and accurately proportioned, which improves the accuracy of resin mixing and solves the problem that the device lacks a weighing structure and the weight of the resin cannot be accurately determined when the resin is proportioned by a mixer, thereby causing errors in proportioning and affecting the mixing effect after proportioning. The utility model has the advantage of a weighing function.

[0015] 2. The utility model can effectively fix the mounting seat to the electric push rod by setting a driving component. By starting the electric push rod, the vertical rod is driven to tilt through the proportioning bucket, so that the resin can be separated from the weighing plate and enter the interior of the feed hopper, thereby facilitating the user to feed the proportioned resin.

[0016] 3. The utility model is provided with an anti-blocking mechanism, which can effectively enable the dual-axis motor to drive the first bevel gear to rotate the second bevel gear, and the second bevel gear drives the toggle rod to toggle the inside of the feed hopper, thereby preventing the feed hopper from being blocked during feeding and improving the feeding efficiency of the feed hopper. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of the weighing plate of the utility model;

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the toggle lever of the utility model.

[0020] In the figure: 1. mixing box; 2. feed hopper; 3. discharge pipe; 4. proportioning bucket; 5. weighing sensor; 6. weighing plate; 7. display screen; 8. drive assembly; 81. mounting seat; 82. electric push rod; 83. vertical rod; 9. anti-blocking mechanism; 91. mounting plate; 92. double-axis motor; 93. first bevel gear; 94. second bevel gear; 95. toggle rod; 10. bearing seat; 11. sealing strip; 12. limit groove; 13. limit rod; 14. slide groove; 15. scraper. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 3 As shown, the utility model provides an intelligent proportioning device for casting resin of dry-type transformer, comprising a mixing box 1, a feed hopper 2 and a discharge pipe 3, the feed hopper 2 is connected to the top of the mixing box 1, the discharge pipe 3 is connected to the bottom of the left side of the mixing box 1, both sides of the front and rear sides of the inner wall of the feed hopper 2 are movably connected with a proportioning hopper 4, a weighing sensor 5 is fixedly installed at the bottom of the inner wall of the proportioning hopper 4, a weighing plate 6 is fixedly connected to the top of the weighing sensor 5, a display screen 7 is fixedly connected to the outer side of the proportioning hopper 4, and the display screen 7 is electrically connected to the weighing sensor 5 through a wire, driving components 8 are fixedly installed on both sides of the feed hopper 2, and an anti-blocking mechanism 9 is fixedly connected to the bottom of the front side of the feed hopper 2.

[0023] refer to Figure 1 and Figure 2 The driving assembly 8 includes a mounting seat 81, which is fixedly connected to both sides of the feed hopper 2. An electric push rod 82 is fixedly connected to the outer side of the mounting seat 81, and a vertical rod 83 is fixedly connected to the output end of the electric push rod 82. The surface of the vertical rod 83 contacts the bottom of the proportioning bucket 4.

[0024] As a technical optimization scheme of the utility model, by setting up the driving component 8, the mounting seat 81 can effectively fix the electric push rod 82. By starting the electric push rod 82, the vertical rod 83 is driven to tilt through the proportioning bucket 4, so that the resin can be separated from the weighing plate 6 and enter the interior of the feed hopper 2, thereby facilitating the user to load the proportioned resin.

[0025] refer to Figure 1 and Figure 3 The anti-blocking mechanism 9 includes a mounting plate 91, which is fixedly connected to the bottom of the front side of the feed hopper 2. A dual-axis motor 92 is fixedly installed on the top of the mounting plate 91. The output end of the dual-axis motor 92 is fixedly connected to a first bevel gear 93, and the rear side of the first bevel gear 93 is meshedly connected to the second bevel gear 94. A toggle rod 95 is arranged inside the feed hopper 2, and the front side of the toggle rod 95 is meshedly connected to the rear side of the second bevel gear 94.

[0026] As a technical optimization scheme of the utility model, by setting up an anti-blocking mechanism 9, the dual-axis motor 92 can effectively drive the first bevel gear 93 to rotate the second bevel gear 94, and the second bevel gear 94 drives the toggle rod 95 to toggle the inside of the feed hopper 2, thereby preventing the feed hopper 2 from being blocked during feeding, thereby improving the feeding efficiency of the feed hopper 2.

[0027] refer to Figure 1 and Figure 3 The surface of the toggle rod 95 is movably connected with the bearing seat 10, and the bottom of the bearing seat 10 is fixedly connected to the two sides of the top of the mounting plate 91.

[0028] As a technical optimization solution of the utility model, by providing a bearing seat 10, the bearing seat 10 can effectively provide auxiliary support for the toggle rod 95, thereby improving the stability of the toggle rod 95 during rotation and preventing the toggle rod 95 from tilting or deflecting.

[0029] refer to Figure 1 and Figure 2 A sealing strip 11 is fixedly installed on the top of the weighing plate 6, and the sealing strip 11 is arranged in a U-shaped shape.

[0030] As a technical optimization solution of the utility model, by setting a sealing strip 11, the sealing strip 11 can effectively seal the top of the weighing plate 6, preventing the resin from entering the interior of the weighing sensor 5 through the gap between the weighing plate 6 and the proportioning bucket 4, thereby protecting the weighing sensor 5.

[0031] refer to Figure 1 and Figure 2 A limiting groove 12 is provided at the bottom of the inner wall of the proportioning bucket 4 , and a limiting rod 13 is movably connected to the inner wall of the limiting groove 12 , and the top of the limiting rod 13 is fixedly connected to the bottom of the weighing plate 6 .

[0032] As a technical optimization solution of the utility model, by setting the limit groove 12 and the limit rod 13, the limit rod 13 can be effectively moved up and down inside the limit groove 12, so that the limit rod 13 can limit the weighing plate 6, preventing the weighing plate 6 from tilting or offsetting, thereby improving the accuracy of the weighing plate 6 during detection.

[0033] refer to Figure 1 and Figure 2 Both sides of the inner wall of the mixing bucket 4 are provided with chutes 14, and the inner wall of the chutes 14 is movably connected with a scraper 15.

[0034] As a technical optimization scheme of the utility model, by setting the slide 14 and the scraper 15, when the proportioning bucket 4 is tilted, the user can pull the scraper 15 on the inner wall of the slide 14 to scrape the top of the weighing plate 6, so that the resin is separated from the top of the weighing plate 6, preventing the resin from remaining on the top of the weighing plate 6, thereby facilitating the user to clean the weighing plate 6.

[0035] The working principle and use process of the utility model are as follows: when in use, the user first pours the resin into the mixing bucket 4, and makes the resin fall onto the top of the weighing plate 6, and the resin on the top of the weighing plate 6 is weighed by the weighing sensor 5, and then the weighed data is observed by the display screen 7, so that the user can accurately mix the resin by weight, thereby achieving the effect of the weighing function, improving the accuracy of the resin ratio, and avoiding the influence of the error of the resin on the effect after mixing. When the resin is weighed by the weighing plate 6, the user starts the electric push rod 82 outside the mounting seat 81, and the electric push rod 82 pushes the vertical rod 83 when the mixing bucket is filled with resin. 4 completes the tilting, at which time the weighing plate 6 follows the tilting and makes the resin slide into the inside of the feed hopper 2, thereby improving the feeding speed of the resin. When the resin remains on the top of the weighing plate 6, the user pulls the scraper 15 on the inner wall of the slide 14 to move inward, so that the scraper 15 can scrape the top of the weighing plate 6 to complete the separation of the resin and prevent the resin from remaining on the top of the weighing plate 6. Then the user drives the first bevel gear 93 through the dual-axis motor 92 to rotate the second bevel gear 94, and drives the toggle rod 95 through the second bevel gear 94 to toggle the inside of the feed hopper 2, thereby preventing the feed hopper 2 from being blocked during feeding, thereby improving the feeding efficiency of the feed hopper 2.

[0036] In summary, the intelligent proportioning device for casting resin of dry-type transformer, by setting a proportioning bucket 4, a weighing sensor 5, a weighing plate 6 and a driving assembly 8, can effectively enable the weighing sensor 5 to detect the weight of the resin through the weighing plate 6, so that the resin can be mixed and accurately proportioned, thereby improving the accuracy of resin mixing, and solving the problem that the device lacks a weighing structure, and when the resin is proportioned by a mixer, the weight of the resin cannot be accurately determined, thereby causing errors in proportioning and affecting the mixing effect after proportioning.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent proportioning device for casting resin of dry-type transformer, comprising a mixing box (1), a feed hopper (2) and a discharge pipe (3), characterized in that: The feed hopper (2) is connected to the top of the mixing box (1), and the discharge pipe (3) is connected to the bottom of the left side of the mixing box (1). The front and rear sides of the inner wall of the feed hopper (2) are movably connected to a proportioning hopper (4). A weighing sensor (5) is fixedly installed at the bottom of the inner wall of the proportioning hopper (4). A weighing plate (6) is fixedly connected to the top of the weighing sensor (5). A display screen (7) is fixedly connected to the outer side of the proportioning hopper (4). The display screen (7) is electrically connected to the weighing sensor (5) through a wire. Drive components (8) are fixedly installed on both sides of the feed hopper (2). An anti-blocking mechanism (9) is fixedly connected to the bottom of the front side of the feed hopper (2).

2. According to claim 1, an intelligent proportioning device for casting resin of dry-type transformers is characterized in that: The driving assembly (8) comprises a mounting seat (81), wherein the mounting seat (81) is fixedly connected to two sides of the feed hopper (2), an electric push rod (82) is fixedly connected to the outer side of the mounting seat (81), an output end of the electric push rod (82) is fixedly connected to a vertical rod (83), and a surface of the vertical rod (83) is in contact with the bottom of the proportioning hopper (4).

3. The intelligent proportioning device for casting resin of dry-type transformer according to claim 1 is characterized in that: The anti-blocking mechanism (9) comprises a mounting plate (91), the mounting plate (91) being fixedly connected to the bottom of the front side of the feed hopper (2), a double-shaft motor (92) being fixedly mounted on the top of the mounting plate (91), a first bevel gear (93) being fixedly connected to the output end of the double-shaft motor (92), a second bevel gear (94) being meshingly connected to the rear side of the first bevel gear (93), and a toggle rod (95) being arranged inside the feed hopper (2), a front side of the toggle rod (95) being meshingly connected to the rear side of the second bevel gear (94).

4. The intelligent proportioning device for casting resin of dry-type transformer according to claim 3 is characterized in that: The surface of the toggle rod (95) is movably connected to a bearing seat (10), and the bottom of the bearing seat (10) is fixedly connected to two sides of the top of the mounting plate (91).

5. The intelligent proportioning device for casting resin of dry-type transformer according to claim 1 is characterized in that: A sealing strip (11) is fixedly mounted on the top of the weighing plate (6), and the sealing strip (11) is arranged in a U-shaped shape.

6. The intelligent proportioning device for casting resin of dry-type transformer according to claim 1 is characterized in that: A limiting groove (12) is provided at the bottom of the inner wall of the mixing bucket (4), the inner wall of the limiting groove (12) is movably connected to a limiting rod (13), and the top of the limiting rod (13) is fixedly connected to the bottom of the weighing plate (6).

7. The intelligent proportioning device for casting resin of dry-type transformer according to claim 1 is characterized in that: Slide grooves (14) are provided on both sides of the inner wall of the mixing bucket (4), and a scraper (15) is movably connected to the inner wall of the slide groove (14).

Citation Information

Patent Citations

  • Mixing machine convenient to adjust

    CN221062595U