Energy-saving power transformer automatic production line equipment and use method thereof

Abstract

The invention discloses energy-saving power transformer automatic production line equipment and a using method thereof, and belongs to the technical field of transformer production. Automatic production line equipment of an energy-saving power transformer comprises a mounting seat, and further comprises a pay-off roller which is rotationally arranged on one side of the mounting seat and used for releasing a winding wire; the two rotating pipes are arranged on the two sides of the mounting base respectively, a rotating roller connected with the mounting base in an inserted mode is arranged between the two rotating pipes, an insulating cylinder used for winding a winding wire is arranged on the outer side of the rotating roller, and a driving motor used for driving the rotating pipes to rotate is arranged on the mounting base; according to the winding device, the neat and ordered winding of the winding wire is achieved through the wire arranging mechanism, in the process, the side face and transverse compaction winding of the wound winding wire is achieved, the uniformity of the winding compactness of the transformer winding is improved, the production qualification rate of the transformer is guaranteed, manual operation is not needed, and the production efficiency of the transformer is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of transformer production, and in particular to an energy-saving power transformer automatic production line equipment and a using method thereof. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change the AC voltage. It consists of a coil and a magnetic core, and has functions such as voltage transformation, current transformation, impedance transformation, isolation, and voltage stabilization. Therefore, it is widely used in substations. Among them, the coil is the main structure affecting the performance of the transformer. During the production process of the transformer coil, to ensure that the outer diameter and axial height of the wound coil meet the design requirements, it is necessary to wind the winding tightly during the winding process to improve the tightness of the winding. In the case of a sudden short circuit of the winding, it will not be damaged or the degree of damage will be minimized. Otherwise, the outer diameter and axial height of the coil will be too large, unable to meet the requirements of the design drawing, resulting in difficult assembly and the transformer performance parameters not meeting the requirements, thus directly affecting the quality of the produced transformer.

[0003] In the prior art, the invention patent with the patent application number CN202011204987.0 discloses an automatic production equipment for transformer windings in a power system. Such an automatic production equipment for transformer windings in a power system realizes the stable clamping of the winding assembly under the action of the clamping mechanism, and realizes the smoothness of the winding connection process between the winding assembly and the winding wire under the action of the lifting mechanism and the wire clamping mechanism, and is not easy to form knots; however, there are defects in the existing cylindrical winding manufacturing process and the transformer using the cylindrical winding: during the winding process of the existing cylindrical winding, it is necessary to manually hammer horizontally and vertically continuously to increase the tightness of the winding. Since the hammering speed and force are often not uniform during the manual hammering process, the winding tightness generated by the winding is uneven, directly causing the outer diameter and axial height of the coil with the same number of turns to be too large and unable to meet the required requirements. At the same time, the performance of the winding generated during winding is poor. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art, and to propose an energy-saving power transformer automatic production line equipment and a using method thereof.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions:

[0006] An energy-saving power transformer automatic production line equipment, including a mounting base, further including:

[0007] A wire pay-off reel, which is rotatably arranged on one side of the mounting base and is used for releasing the winding wire;

[0008] Rotating tubes, two of which are provided and are respectively arranged on both sides of the mounting base. A rotating roller inserted into the mounting base is arranged between the two rotating tubes. An insulating cylinder for winding the winding wire is arranged on the outer side of the rotating roller. A driving motor for driving the rotating tube to rotate is arranged on the mounting base. A belt drive is arranged between the rotating tube and the wire pay-off roller;

[0009] An auxiliary extrusion mechanism, which is arranged on the rotating tube and is used for extruding the winding wire on the side of the insulating cylinder; and

[0010] A wire aligning mechanism, which is arranged on the mounting base and is used for adjusting the position of the winding wire fed into the insulating cylinder;

[0011] Among them, a compaction mechanism for knocking the winding wire on the outer side of the insulating cylinder is arranged on the wire aligning mechanism.

[0012] Preferably, the auxiliary extrusion mechanism includes a fixing plate fixedly connected to the mounting base through a support rod, a top rod fixedly arranged on the outer side of the fixing plate, and an extrusion seat slidably connected to the outer side of the rotating tube. The fixing plate is rotatably connected to the rotating tube. The top rod is movably abutted against the extrusion seat. An elastic telescopic tube is movably arranged between the extrusion seat and the fixing plate. The elastic telescopic tube is sleeved on the outer side of the rotating tube.

[0013] Preferably, the extrusion seat includes a stress plate slidably connected to the rotating tube, a first elastic telescopic rod connected to the stress plate, and an extrusion plate connected to the end of the first elastic telescopic rod away from the stress plate. The extrusion plate is movably connected to the outer side of the insulating cylinder. An inclined stress surface for movably abutting against the top rod is formed on the stress plate.

[0014] Preferably, the wire aligning mechanism includes a connecting seat arranged on the mounting base, a reciprocating lead screw rotatably connected to the connecting seat, a sleeve threadedly connected to the reciprocating lead screw, and a wire threading seat arranged on the sleeve. The winding wire released by the wire pay-off roller passes through the wire threading seat and is wound on the insulating cylinder.

[0015] Preferably, the wire aligning mechanism includes a first connecting plate fixedly arranged on the mounting base, a second connecting plate fixedly connected to the connecting seat, a second elastic telescopic rod rotatably connected between the first connecting plate and the second connecting plate, a first bevel gear arranged on the rotating tube, a second bevel gear arranged on the second elastic telescopic rod and meshing with the first bevel gear, a third bevel gear arranged at the end of the second elastic telescopic rod, and a fourth bevel gear arranged on the reciprocating lead screw and meshing with the third bevel gear.

[0016] Preferably, the compaction mechanism includes a rotating shaft rotatably connected to the connecting seat, an eccentric shaft connected to the rotating shaft, a rotating ring movably connected to the outside of the eccentric shaft, a connecting block connected to the rotating ring, a swing rod rotatably connected to the connecting block, and a striking block connected to the end of the swing rod away from the connecting block. A support plate is fixedly provided on the sleeve, and the support plate is rotatably connected to the swing rod through a pin shaft. A driven gear is provided on the rotating shaft, and a driving gear meshing with the driven gear is provided on the reciprocating lead screw.

[0017] Preferably, an activity groove is formed in the mounting seat, an activity block is slidably connected in the activity groove, the reciprocating lead screw is rotatably connected to the activity block, a sliding groove is formed in the inner wall of the activity groove, a sliding block is slidably connected in the sliding groove, an elastic element is arranged between the sliding block and the inner wall of the sliding groove, and limiting components for limiting the displacement of the activity block are arranged on both sides of the mounting seat.

[0018] Preferably, the limiting component includes a limiting seat fixedly arranged on the side of the mounting seat, a plurality of third elastic telescopic rods equidistantly distributed along the length direction of the limiting seat, and a limiting block arranged at one end of the third elastic telescopic rod. The limiting block is movably abutted against the activity block, an extrusion inclined surface is formed on the side of the limiting block away from the sleeve, and a push rod movably abutted against the limiting block is arranged on the sleeve.

[0019] Preferably, the limiting blocks of the two limiting components are arranged staggeredly, and the limiting blocks of the two limiting components do not block and limit the activity block simultaneously.

[0020] The present invention also discloses a use method of an energy-saving power transformer automatic production line device, including the following steps:

[0021] S1: The winding wire on the wire pay-off reel passes through the wire threading seat and is connected to the insulating cylinder;

[0022] S2: Control the driving motor to operate. The output shaft of the driving motor drives the rotating tube to rotate. The rotating tube drives the insulating cylinder to rotate through the rotating roller, so that the insulating cylinder winds up the winding wire, and the winding wire is wound around the insulating cylinder;

[0023] S3: When the rotating tube rotates, the first bevel gear meshes and drives with the second bevel gear on the second elastic telescopic rod, so that the third bevel gear on the second elastic telescopic rod meshes and drives with the fourth bevel gear on the reciprocating lead screw. The reciprocating lead screw rotates on the connecting seat, and the sleeve moves axially along the reciprocating lead screw and adjusts the position of the winding wire through the wire threading seat, so that the winding wire is wound around the insulating cylinder in an orderly left-right reciprocating manner;

[0024] S4: When the rotating tube rotates, it drives the extrusion seat to rotate relative to the fixed plate. The ejector rod on the fixed plate abuts against the inclined force-bearing surface of the force-bearing plate, causing the force-bearing plate to be stressed and driving the extrusion plate to move through the first elastic telescopic rod, so that the extrusion plate extrudes the side part of the winding wire wound around the outer side of the insulating cylinder. As the ejector rod abuts against the force-bearing plate, under the action of the elastic telescopic tube, the force-bearing plate and the extrusion plate reset, realizing the reciprocating extrusion of the side part of the winding wire by the extrusion seat;

[0025] S5: When the reciprocating lead screw rotates, it is meshed and driven with the driven gear on the rotating shaft through the driving gear. The rotating shaft drives the eccentric shaft to rotate. The eccentric shaft drives the swing rod to reciprocate swing around the pin shaft connected to the support plate through the rotating ring and the connecting block, so that the knocking block at the end of the swing rod knocks and compacts the winding wire wound on the insulating cylinder when moving horizontally back and forth with the sleeve;

[0026] S6: After the sleeve moves to one end of the reciprocating lead screw, the sleeve pushes the limit block on this side of the reciprocating lead screw through the push rod, and the third elastic telescopic rod is compressed, so that the movable block can move to the side away from the sleeve under the pulling of the elastic element until the movable block is blocked and limited by the limit block on the other side. At this time, the sleeve drives the push rod and the wire threading seat to move from one end of the reciprocating lead screw to the other end, realizing a new round of guiding and knocking and compacting of the winding wire on the outer side of the insulating cylinder.

[0027] Compared with the prior art, the present invention provides an energy-saving power transformer automatic production line equipment and its use method, which have the following beneficial effects:

[0028] 1. For the energy-saving power transformer automatic production line equipment and its use method, by setting the whole line mechanism, the winding wire is reciprocated horizontally and neatly wound on the insulating cylinder. And during this process, the auxiliary extrusion mechanism and the compacting mechanism work automatically, realizing the compaction and winding of the side and horizontal directions of the winding wire after winding, improving the uniformity of the compactness of the transformer winding winding, ensuring the production qualification rate of the transformer, without manual operation, and improving the production efficiency of the transformer.

[0029] 2. For the energy-saving power transformer automatic production line equipment and its use method, by setting the limit component to limit the movable block. After the sleeve moves to one end of the reciprocating lead screw, the sleeve pushes the limit block on this side of the reciprocating lead screw through the push rod, and the third elastic telescopic rod is compressed, so that the movable block can move to the side away from the sleeve under the pulling of the elastic element until the movable block is blocked and limited by the limit block on the other side. At this time, the sleeve drives the push rod and the wire threading seat to move from one end of the reciprocating lead screw to the other end, realizing a new round of guiding and knocking and compacting of the winding wire on the outer side of the insulating cylinder. Thus, as the number of winding layers of the winding wire increases, the knocking block of the compacting mechanism gradually moves away from the insulating cylinder, enabling the compacting mechanism to correspond to the processing outer diameter of the winding wire.

[0030] 3. The energy-saving power transformer automatic production line equipment and its usage method achieve the neat and orderly winding of winding wires by an insulating cylinder through setting a driving source, i.e., a driving motor, and can realize the compacting operation of the winding wires after winding, making the above components a linkage mechanism with continuous actions, enabling the components to cooperate and be correlated with each other, achieving coordinated movement, and making the actions during the production process of the transformer winding more coherent and smooth. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a schematic diagram of the overall structure of the present invention Figure 1 ;

[0032] Figure 2 is of the present invention Figure 1 schematic diagram of the partial enlarged structure of part A therein;

[0033] Figure 3 is a schematic diagram of the overall structure of the present invention Figure 2 ;

[0034] Figure 4 is of the present invention Figure 3 schematic diagram of the partial enlarged structure of part B therein;

[0035] Figure 5 is a schematic diagram of the external structure of the insulating cylinder of the present invention;

[0036] Figure 6 is of the present invention Figure 5 schematic diagram of the partial enlarged structure of part C therein;

[0037] Figure 7 is a schematic diagram of the external structure of the extrusion seat of the present invention;

[0038] Figure 8 is a schematic diagram of the external structure of the movable block of the present invention;

[0039] Figure 9 is a schematic diagram of the structure of the whole line mechanism of the present invention;

[0040] Figure 10 is of the present invention Figure 9 schematic diagram of the partial enlarged structure of part D therein;

[0041] Figure 11 is a schematic diagram of the distribution structure of the limit seats on both sides of the connecting seat of the present invention.

[0042] In the figure: 1. mounting base; 101. driving motor; 2. wire pay-off reel; 201. winding wire; 3. rotating tube; 4. rotating roller; 5. insulating cylinder; 6. fixing plate; 601. ejector rod; 602. extrusion seat; 6021. stress plate; 6022. first elastic telescopic rod; 6023. extrusion plate; 603. elastic telescopic tube; 7. connecting seat; 701. reciprocating lead screw; 7011. driving gear; 702. sleeve; 7021. push rod; 703. wire threading seat; 8. first connecting plate; 801. second connecting plate; 802. second elastic telescopic rod; 803. first bevel gear; 804. second bevel gear; 805. third bevel gear; 806. fourth bevel gear; 9. rotating shaft; 901. eccentric shaft; 902. rotating ring; 903. connecting block; 904. swing rod; 905. knocking block; 906. driven gear; 10. support plate; 11. movable groove; 111. movable block; 112. sliding groove; 113. slider; 114. elastic element; 12. limiting seat; 121. third elastic telescopic rod; 122. limiting block. Detailed implementation mode

[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0044] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0045] Embodiment 1: Refer to Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , an energy-saving power transformer automatic production line equipment, including a mounting base 1, further including:

[0046] A wire pay-off reel 2, which is rotatably arranged on one side of the mounting base 1 and is used to release the winding wire 201;

[0047] There are two rotating tubes 3, which are respectively arranged on both sides of the mounting base 1. A rotating roller 4 inserted into the mounting base 1 is arranged between the two rotating tubes 3. An insulating cylinder 5 for winding the winding wire 201 is arranged on the outer side of the rotating roller 4. A driving motor 101 for driving the rotating tube 3 to rotate is arranged on the mounting base 1. A belt drive is arranged between the rotating tube 3 and the wire pay-off reel 2;

[0048] An auxiliary extrusion mechanism, which is arranged on the rotating tube 3 and is used to extrude the winding wire 201 on the side of the insulating cylinder 5; and

[0049] A wire aligning mechanism, which is arranged on the mounting base 1 and is used to adjust the position of the winding wire 201 fed into the insulating cylinder 5;

[0050] Wherein, a compacting mechanism for knocking the winding wire 201 on the outer side of the insulating cylinder 5 is arranged on the wire aligning mechanism.

[0051] Specifically, the winding wire 201 on the wire pay-off reel 2 is connected to the insulating cylinder 5. The driving motor 101 is controlled to operate. The output shaft of the driving motor 101 drives the rotating tube 3 to rotate. The rotating tube 3 drives the insulating cylinder 5 to rotate through the rotating roller 4, so that the insulating cylinder 5 winds up the winding wire 201. The winding wire 201 is wound around the insulating cylinder 5. By arranging the wire aligning mechanism, the winding wire 201 is wound around the insulating cylinder 5 in a neat and orderly manner with transverse reciprocating movement. And during this process, the auxiliary extrusion mechanism and the compacting mechanism work automatically, realizing the compaction and winding of the side and transverse directions of the winding wire 201 after winding, improving the uniformity of the compactness of the transformer winding winding, ensuring the qualified rate of transformer production, eliminating manual operation, and improving the production efficiency of the transformer.

[0052] Example 2: Refer to Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 A kind of energy-saving power transformer automatic production line equipment. On the basis of Example 1, further, the auxiliary extrusion mechanism includes a fixing plate 6 fixedly connected to the mounting base 1 through a support rod, a jacking rod 601 fixedly arranged on the outer side of the fixing plate 6, and an extrusion seat 602 slidably connected to the outer side of the rotating tube 3. The fixing plate 6 is rotatably connected to the rotating tube 3. The jacking rod 601 is movably abutted against the extrusion seat 602. An elastic telescopic tube 603 is movably arranged between the extrusion seat 602 and the fixing plate 6. The elastic telescopic tube 603 is sleeved on the outer side of the rotating tube 3.

[0053] Further, the extrusion seat 602 includes a stress plate 6021 slidably connected to the rotating tube 3, a first elastic telescopic rod 6022 connected to the stress plate 6021, and an extrusion plate 6023 connected to one end of the first elastic telescopic rod 6022 away from the stress plate 6021. The extrusion plate 6023 is movably connected to the outer side of the insulating cylinder 5. An inclined stress surface for movably abutting against the jacking rod 601 is formed on the stress plate 6021.

[0054] Specifically, the driving motor 101 is controlled to operate. The output shaft of the driving motor 101 drives the rotating tube 3 to rotate. The rotating tube 3 drives the insulating cylinder 5 to rotate through the rotating roller 4, so that the insulating cylinder 5 winds the winding wire 201. The winding wire 201 is wound around the insulating cylinder 5. When the rotating tube 3 rotates, it drives the extrusion seat 602 to rotate relative to the fixed plate 6. The ejector rod 601 on the fixed plate 6 abuts against the inclined stress surface of the stress receiving plate 6021, so that the stress receiving plate 6021 is stressed and drives the extrusion plate 6023 to move through the first elastic telescopic rod 6022, so that the extrusion plate 6023 extrudes the side part of the winding wire 201 wound and connected to the outside of the insulating cylinder 5. As the ejector rod 601 abuts against the stress receiving plate 6021, under the action of the elastic telescopic tube 603, the stress receiving plate 6021 and the extrusion plate 6023 reset, realizing the reciprocating extrusion of the side part of the winding wire 201 by the extrusion seat 602, ensuring the tightness of the winding of the winding wire 201, and the first elastic telescopic rod 6022 is elastically arranged between the stress receiving plate 6021 and the extrusion plate 6023, which is convenient to avoid the hard extrusion of the winding wire 201 by the extrusion seat 602 and avoid damage to the winding wire 201.

[0055] Embodiment 3: Refer to Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 9 and Figure 11 On the basis of Embodiment 2, further, the whole line mechanism of an energy-saving power transformer automatic production line equipment includes a connecting seat 7 arranged on the mounting seat 1, a reciprocating lead screw 701 rotatably connected to the connecting seat 7, a sleeve 702 threadedly connected to the reciprocating lead screw 701, and a wire threading seat 703 arranged on the sleeve 702. The winding wire 201 released by the wire releasing roller 2 passes through the wire threading seat 703 and is wound around the insulating cylinder 5.

[0056] Further, the whole line mechanism includes a first connecting plate 8 fixedly arranged on the mounting seat 1, a second connecting plate 801 fixedly connected to the connecting seat 7, a second elastic telescopic rod 802 rotatably connected between the first connecting plate 8 and the second connecting plate 801, a first bevel gear 803 arranged on the rotating tube 3, a second bevel gear 804 arranged on the second elastic telescopic rod 802 and meshing with the first bevel gear 803, a third bevel gear 805 arranged at the end of the second elastic telescopic rod 802, and a fourth bevel gear 806 arranged on the reciprocating lead screw 701 and meshing with the third bevel gear 805.

[0057] Specifically, the driving motor 101 is controlled to operate, and the output shaft of the driving motor 101 drives the rotating tube 3 to rotate. The rotating tube 3 drives the insulating cylinder 5 to rotate through the rotating roller 4, so that the insulating cylinder 5 winds the winding wire 201. The winding wire 201 is wound around the insulating cylinder 5. When the rotating tube 3 rotates, the first bevel gear 803 meshes with the second bevel gear 804 on the second elastic telescopic rod 802 for transmission, so that the third bevel gear 805 on the second elastic telescopic rod 802 meshes with the fourth bevel gear 806 on the reciprocating lead screw 701 for transmission. The reciprocating lead screw 701 rotates on the connecting seat 7, and the sleeve 702 moves axially along the reciprocating lead screw 701 and adjusts the position of the winding wire 201 through the wire threading seat 703, so that the winding wire 201 is wound around the insulating cylinder 5 in an orderly left-right reciprocating manner, avoiding knotting when the winding wire 201 is wound.

[0058] Example 4: Refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 9 and Figure 10 , on the basis of Example 3, further, the compacting mechanism includes a rotating shaft 9 rotatably connected to the connecting seat 7, an eccentric shaft 901 connected to the rotating shaft 9, a rotating ring 902 movably connected to the outside of the eccentric shaft 901, a connecting block 903 connected to the rotating ring 902, a swing rod 904 rotatably connected to the connecting block 903, and a knocking block 905 connected to the end of the swing rod 904 away from the connecting block 903. A support plate 10 is fixedly provided on the sleeve 702, and the support plate 10 is rotatably connected to the swing rod 904 through a pin shaft. A driven gear 906 is provided on the rotating shaft 9, and a driving gear 7011 meshing with the driven gear 906 is provided on the reciprocating lead screw 701.

[0059] Specifically, when the whole line mechanism works, the reciprocating lead screw 701 rotates and drives the driven gear 906 on the rotating shaft 9 through the driving gear 7011 for transmission. The rotating shaft 9 drives the eccentric shaft 901 to rotate. The eccentric shaft 901 drives the swing rod 904 to reciprocate swing around the pin shaft connected to the support plate 10 through the rotating ring 902 and the connecting block 903, so that the knocking block 905 at the end of the swing rod 904 knocks and compacts the winding wire 201 wound around the insulating cylinder 5 when moving horizontally back and forth with the sleeve 702, ensuring the uniformity of the winding tightness of the transformer winding, improving the production qualification rate of the transformer, eliminating the need for manual operation, and improving the production efficiency of the transformer.

[0060] Example 5: Refer to Figure 1 , Figure 3 , Figure 4 , Figure 8 , Figure 9 and Figure 11, An energy-saving power transformer automatic production line equipment. Further, on the basis of Embodiment 4, a movable groove 11 is opened on the mounting seat 1. A movable block 111 is slidably connected in the movable groove 11. The reciprocating lead screw 701 is rotationally connected to the movable block 111. A sliding groove 112 is opened on the inner wall of the movable groove 11. A slider 113 is slidably connected in the sliding groove 112. An elastic element 114 is arranged between the slider 113 and the inner wall of the sliding groove 112. Limit assemblies for restricting the displacement of the movable block 111 are arranged on both sides of the mounting seat 1.

[0061] Further, the limit assembly includes a limit seat 12 fixedly arranged on the side of the mounting seat 1, a plurality of third elastic telescopic rods 121 equidistantly distributed along the length direction of the limit seat 12, and a limit block 122 arranged at one end of the third elastic telescopic rod 121. The limit block 122 is movably abutted against the movable block 111. An extrusion inclined surface is opened on the side of the limit block 122 away from the sleeve 702. A push rod 7021 movably abutted against the limit block 122 is arranged on the sleeve 702.

[0062] Further, the limit blocks 122 of the two limit assemblies are arranged staggeredly, and the limit blocks 122 of the two limit assemblies do not block and limit the movable block 111 at the same time.

[0063] Specifically, after the sleeve 702 moves to one end of the reciprocating lead screw 701, the sleeve 702 pushes the limit block 122 on this side of the reciprocating lead screw 701 through the push rod 7021, and the third elastic telescopic rod 121 is compressed, so that the movable block 111 can move to the side away from the sleeve 702 under the pulling of the elastic element 114 until the movable block 111 is blocked and limited by the limit block 122 on the other side. At this time, the sleeve 702 drives the push rod 7021 and the wire threading seat 703 to move from one end of the reciprocating lead screw 701 to the other end, realizing a new round of guiding and knocking and compacting work on the winding wire 201 outside the insulating cylinder 5. Thus, as the winding layer of the winding wire 201 increases, the knocking block 905 of the compacting mechanism gradually moves away from the insulating cylinder 5, so that the compacting mechanism can correspond to the processing outer diameter of the winding wire 201; it should be noted that the elastic element 114 should adopt a spring.

[0064] The present invention also discloses a use method of an energy-saving power transformer automatic production line equipment, including the following steps:

[0065] S1: The winding wire 201 on the wire pay-off reel 2 passes through the wire threading seat 703 and is connected to the insulating cylinder 5;

[0066] S2: Control the driving motor 101 to operate. The output shaft of the driving motor 101 drives the rotating tube 3 to rotate. The rotating tube 3 drives the insulating cylinder 5 to rotate through the rotating roller 4, so that the insulating cylinder 5 winds up the winding wire 201, and the winding wire 201 is wound around the insulating cylinder 5;

[0067] S3: When the rotating tube 3 rotates, the first bevel gear 803 meshes with the second bevel gear 804 on the second elastic telescopic rod 802 for transmission, so that the third bevel gear 805 on the second elastic telescopic rod 802 meshes with the fourth bevel gear 806 on the reciprocating lead screw 701 for transmission. The reciprocating lead screw 701 rotates on the connecting seat 7, and the sleeve 702 moves axially along the reciprocating lead screw 701 and adjusts the position of the winding wire 201 through the wire threading seat 703, so that the winding wire 201 is wound around the insulating cylinder 5 in an orderly left-right reciprocating manner;

[0068] S4: When the rotating tube 3 rotates, it drives the extrusion seat 602 to rotate relative to the fixed plate 6. The ejector rod 601 on the fixed plate 6 abuts against the inclined stress surface of the stress receiving plate 6021, so that the stress receiving plate 6021 is stressed and drives the extrusion plate 6023 to move through the first elastic telescopic rod 6022, so that the extrusion plate 6023 extrudes the side part of the winding wire 201 wound and connected to the outside of the insulating cylinder 5. As the ejector rod 601 abuts against the stress receiving plate 6021, under the action of the elastic telescopic tube 603, the stress receiving plate 6021 and the extrusion plate 6023 are reset, realizing the reciprocating extrusion work of the extrusion seat 602 on the side part of the winding wire 201;

[0069] S5: When the reciprocating lead screw 701 rotates, it is meshed with the driven gear 906 on the rotating shaft 9 through the driving gear 7011. The rotating shaft 9 drives the eccentric shaft 901 to rotate. The eccentric shaft 901 drives the swing rod 904 to reciprocate swing around the pin shaft connected to the support plate 10 through the rotating ring 902 and the connecting block 903, so that the knocking block 905 at the end of the swing rod 904 knocks and compacts the winding wire 201 wound on the insulating cylinder 5 when moving horizontally back and forth with the sleeve 702;

[0070] S6: After the sleeve 702 moves to one end of the reciprocating lead screw 701, the sleeve 702 pushes the limit block 122 on this side of the reciprocating lead screw 701 through the push rod 7021, and the third elastic telescopic rod 121 is compressed, so that the movable block 111 can move to the side away from the sleeve 702 under the pulling of the elastic element 114 until the movable block 111 is blocked and limited by the limit block 122 on the other side. At this time, the sleeve 702 drives the push rod 7021 and the wire threading seat 703 to move from one end of the reciprocating lead screw 701 to the other end, realizing a new round of guiding and knocking and compacting work on the winding wire 201 outside the insulating cylinder 5.

[0071] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. An energy-saving power transformer automated production line device, comprising a mounting base (1), characterized in that: Also includes: A wire-releasing roller (2), the wire-releasing roller (2) being rotatably arranged on one side of the mounting seat (1) and being used for releasing the winding wire (201); A rotating tube (3), wherein two rotating tubes (3) are provided and are respectively arranged on both sides of the mounting seat (1), a rotating roller (4) plugged into the mounting seat (1) is provided between the two rotating tubes (3), an insulating cylinder (5) for winding a winding wire (201) is provided on the outer side of the rotating roller (4), a driving motor (101) for driving the rotating tube (3) to rotate is provided on the mounting seat (1), and a belt drive is provided between the rotating tube (3) and the pay-off roller (2); An auxiliary extrusion mechanism, the auxiliary extrusion mechanism being arranged on the rotating tube (3) and used for extruding the winding wire (201) on the side of the insulating cylinder (5); as well as A wire straightening mechanism, the wire straightening mechanism being arranged on the mounting seat (1) and used for adjusting the position of the winding wire (201) being fed into the insulating cylinder (5); Wherein, the line-straightening mechanism is provided with a tightening mechanism for striking the winding conductor (201) outside the insulating cylinder (5).

2. The energy-saving power transformer automatic production line equipment according to claim 1 is characterized in that: The auxiliary extrusion mechanism comprises a fixed plate (6) fixedly connected to a mounting seat (1) via a support rod, a push rod (601) fixedly arranged on the outside of the fixed plate (6), and an extrusion seat (602) slidably connected to the outside of the rotating tube (3); the fixed plate (6) is rotatably connected to the rotating tube (3); the push rod (601) and the extrusion seat (602) are movably opposed to each other; an elastic telescopic tube (603) is movably arranged between the extrusion seat (602) and the fixed plate (6); and the elastic telescopic tube (603) is sleeved on the outside of the rotating tube (3).

3. The energy-saving power transformer automatic production line equipment according to claim 2 is characterized in that: The extrusion seat (602) comprises a force-bearing plate (6021) slidably connected to the rotating tube (3), a first elastic telescopic rod (6022) connected to the force-bearing plate (6021), and an extrusion plate (6023) connected to one end of the first elastic telescopic rod (6022) away from the force-bearing plate (6021); the extrusion plate (6023) is movably connected to the outside of the insulating tube (5); and the force-bearing plate (6021) is provided with an inclined force-bearing surface that movably contacts the top rod (601).

4. The energy-saving power transformer automatic production line equipment according to claim 3 is characterized in that: The wire arranging mechanism comprises a connecting seat (7) arranged on a mounting seat (1), a reciprocating screw rod (701) rotatably connected to the connecting seat (7), a sleeve (702) threadedly connected to the reciprocating screw rod (701), and a threading seat (703) arranged on the sleeve (702); the winding wire (201) released by the pay-off roller (2) passes through the threading seat (703) and is wound around an insulating cylinder (5).

5. The energy-saving power transformer automatic production line equipment according to claim 4 is characterized in that: The line aligning mechanism comprises a first connecting plate (8) fixedly arranged on the mounting seat (1), a second connecting plate (801) fixedly connected to the connecting seat (7), a second elastic telescopic rod (802) rotatably connected between the first connecting plate (8) and the second connecting plate (801), a first bevel gear (803) arranged on the rotating tube (3), a second bevel gear (804) arranged on the second elastic telescopic rod (802) and meshing with the first bevel gear (803), a third bevel gear (805) arranged at the end of the second elastic telescopic rod (802), and a fourth bevel gear (806) arranged on the reciprocating screw (701) and meshing with the third bevel gear (805).

6. The energy-saving power transformer automatic production line equipment according to claim 5 is characterized in that: The tightening mechanism comprises a rotating shaft (9) rotatably connected to a connecting seat (7), an eccentric shaft (901) connected to the rotating shaft (9), a rotating ring (902) movably connected to the outside of the eccentric shaft (901), a connecting block (903) connected to the rotating ring (902), a swing rod (904) rotatably connected to the connecting block (903), and a knocking block (905) connected to an end of the swing rod (904) away from the connecting block (903); a supporting plate (10) is fixedly provided on the sleeve (702); the supporting plate (10) is rotatably connected to the swing rod (904) via a pin shaft; a driven gear (906) is provided on the rotating shaft (9); and a driving gear (7011) meshing with the driven gear (906) is provided on the reciprocating screw rod (701).

7. The energy-saving power transformer automatic production line equipment according to claim 6 is characterized in that: The mounting seat (1) is provided with a movable groove (11), a movable block (111) is slidably connected in the movable groove (11), the reciprocating screw rod (701) is rotatably connected to the movable block (111), a sliding groove (112) is provided on the inner wall of the movable groove (11), a slider (113) is slidably connected in the sliding groove (112), an elastic element (114) is provided between the slider (113) and the inner wall of the sliding groove (112), and limiting components for limiting the displacement of the movable block (111) are provided on both sides of the mounting seat (1).

8. The energy-saving power transformer automatic production line equipment according to claim 7 is characterized in that: The limit assembly comprises a limit seat (12) fixed on the side of the mounting seat (1), a plurality of third elastic telescopic rods (121) equidistantly distributed along the length direction of the limit seat (12), and a limit block (122) arranged at one end of the third elastic telescopic rod (121), the limit block (122) movably abutting against the movable block (111), an extrusion inclined surface is provided on a side of the limit block (122) away from the sleeve (702), and a push rod (7021) movably abutting against the limit block (122) is provided on the sleeve (702).

9. The energy-saving power transformer automatic production line equipment according to claim 8 is characterized in that: The limiting blocks (122) of the two groups of limiting assemblies are arranged in an alternating manner, and the limiting blocks (122) of the two groups of limiting assemblies do not block and limit the movable block (111) at the same time.

10. A method for using the energy-saving power transformer automatic production line equipment according to claim 9, characterized in that: The following steps are involved: S1: The winding wire (201) on the pay-off roller (2) passes through the threading seat (703) and is connected to the insulating cylinder (5); S2: Controlling the driving motor (101) to operate, the output shaft of the driving motor (101) drives the rotating tube (3) to rotate, the rotating tube (3) drives the insulating tube (5) to rotate via the rotating roller (4), so that the insulating tube (5) reels the winding wire (201), and the winding wire (201) is wound on the insulating tube (5); S3: When the rotating tube (3) rotates, the first bevel gear (803) meshes with the second bevel gear (804) on the second elastic telescopic rod (802) for transmission, so that the third bevel gear (805) on the second elastic telescopic rod (802) meshes with the fourth bevel gear (806) on the reciprocating screw rod (701) for transmission, the reciprocating screw rod (701) rotates on the connecting seat (7), the sleeve (702) moves axially along the reciprocating screw rod (701) and adjusts the position of the winding wire (201) through the threading seat (703), so that the winding wire (201) is reciprocated left and right and orderly wound around the insulating tube (5); S4: When the rotating tube (3) rotates, the extrusion seat (602) is driven to rotate relative to the fixed plate (6), and the top rod (601) on the fixed plate (6) abuts against the inclined force-bearing surface of the force-bearing plate (6021), so that the force-bearing plate (6021) is subjected to force and the extrusion plate (6023) is driven to move through the first elastic telescopic rod (6022), so that the extrusion plate (6023) is extruded on the side of the winding wire (201) wound and connected to the outside of the insulating tube (5). As the top rod (601) abuts against the force-bearing plate (6021), under the action of the elastic telescopic tube (603), the force-bearing plate (6021) and the extrusion plate (6023) are reset, so that the extrusion seat (602) can perform reciprocating extrusion on the side of the winding wire (201); S5: When the reciprocating screw rod (701) rotates, the driving gear (7011) meshes with the driven gear (906) on the rotating shaft (9) to drive the eccentric shaft (901) to rotate. The eccentric shaft (901) drives the swing rod (904) to swing back and forth around the pin connected to the support plate (10) through the rotating ring (902) and the connecting block (903), so that the knocking block (905) at the end of the swing rod (904) knocks and compacts the winding wire (201) wound on the insulating cylinder (5) when the sleeve (702) moves back and forth laterally; S6: After the sleeve (702) moves to one end of the reciprocating screw (701), the sleeve (702) pushes the limit block (122) on the side of the reciprocating screw (701) through the push rod (7021), and the third elastic telescopic rod (121) is compressed, so that the movable block (111) can move to the side away from the sleeve (702) under the pull of the elastic element (114), until the movable block (111) is stopped and limited by the limit block (122) on the other side. At this time, the sleeve (702) drives the push rod (7021) and the threading seat (703) to move from one end of the reciprocating screw (701) to the other end, thereby realizing a new round of guiding and knocking compaction work on the winding wire (201) outside the insulating cylinder (5).

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