Mutual inductor bottom shell feeding mechanism

By designing the transformer bottom shell feeding mechanism, and using positioning fixtures and automatic jaws to achieve automatic loading of the bottom shell, the problems of low assembly efficiency and lack of automation equipment in the prior art are solved, and efficient and accurate automated production is achieved.

CN222833610UActive Publication Date: 2025-05-06ZHONGSHAN TIANRUI MASCH CO LTD
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Patent Information

Application Number
CN202421061208.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-05-06
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

In the production of existing transformers, workers need to manually operate the thread head of the transformer coil to wrap the terminals of the housing, which is low in work efficiency and lacks automated equipment for automated production, especially lacks equipment to automatically place the transformer bottom shell into the fixture.

Method used

A transformer bottom shell loading mechanism is designed, including positioning fixtures, automatic clamping jaws and clamping jaw drive arm. Through the cooperation of the automatic clamping jaws and clamping jaw drive arm, automatic feeding and placement of the transformer bottom shell is realized.

Benefits of technology

It improves the automation of transformer assembly, improves work efficiency, reduces the error rate of manual operation, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mutual inductor production equipment, and particularly relates to a mutual inductor bottom shell feeding mechanism which comprises a positioning clamp, an automatic clamping jaw and a clamping jaw driving arm, the positioning clamp comprises two symmetrically-arranged positioning clamping jaws, the bottom of each positioning clamping jaw is connected with a clamping jaw driver, an object placing base is arranged between the two positioning clamping jaws, and the clamping jaw driving arm is connected with the automatic clamping jaw. The automatic clamping jaw is correspondingly arranged above the positioning clamp, the clamping jaw driving arm comprises a transverse moving platform and a lifting drive, the lifting drive is vertically and downwards installed on the transverse moving platform, and the automatic clamping jaw is installed at the bottom of the lifting drive. According to the bottom shell feeding mechanism, the bottom shell can be rapidly and accurately placed into the clamp, automatic production of mutual inductors is facilitated, and the bottom shell feeding mechanism has remarkable practical significance.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer production equipment, in particular to a transformer bottom shell feeding mechanism. Background Art

[0002] Current transformer, abbreviated as CT, converts a larger primary current into a smaller secondary current through a certain transformation ratio based on the principle of electromagnetic induction. It is mainly used for line protection, current measurement, electrical isolation, etc.

[0003] In the power supply circuit, the current and voltage are relatively high. It is very dangerous to measure directly. Therefore, a transformer is generally used. The transformer can change high voltage into low voltage, or change large current into small current, that is, it plays the role of current conversion and voltage conversion and electrical isolation. The sensor generally includes a shell, a transformer coil arranged in the installation groove of the shell, and a terminal connected to the wire end of the transformer coil. When assembling the transformer, first install the transformer coil into the installation groove of the shell, and then weld the wire end to the terminal.

[0004] The commonly used transformer housing on the market is shown in the patent document with patent number CN202021730567.1 and titled "A transformer housing", which includes a first housing and a terminal fixed on the first housing by a positioning and mounting structure. The transformer housing needs to be installed with a coil and wound.

[0005] In order to realize the automatic operation of the transformer and improve the assembly efficiency of the transformer, it is necessary to develop an automated assembly process for the transformer. In the structure of the other application, a clamp mechanism is designed to fix the bottom shell of the transformer, and a corresponding loading mechanism needs to be designed to automatically place the bottom shell of the transformer into the clamp. Utility Model Content

[0006] In order to solve the problem that the current transformer coil with a casing requires workers to manually wind the wire ends of the transformer coil around the wiring terminals of the transformer casing, the work efficiency is low, there is a lack of mechanical equipment adapted to this process for automated production, and in particular, there is a lack of equipment that automatically places the transformer bottom shell into a fixture, a transformer bottom shell feeding mechanism is provided.

[0007] The transformer bottom shell feeding mechanism includes a positioning fixture, an automatic clamp and a clamp driving arm, the positioning fixture includes two symmetrically arranged positioning clamps, the bottom of the positioning clamps is connected to a clamp driving, a storage seat is arranged between the two positioning clamps, the automatic clamps are correspondingly arranged above the positioning fixture, the clamp driving arm includes a transverse platform and a lifting drive, the lifting drive is vertically installed downward on the transverse platform, and the automatic clamps are installed at the bottom of the lifting drive.

[0008] Furthermore, a proximity sensor is provided at the end of the positioning fixture, and the proximity sensor is electrically connected to the clamping claw drive.

[0009] Furthermore, a clearance groove is provided in the middle of the inner side of the positioning clamping jaw, and a recessed seat in the bottom shell is provided above the clearance groove.

[0010] Furthermore, a guide slot is provided in the middle of the storage seat, and an input end of the guide slot is connected to a loading module.

[0011] Furthermore, concave sleeves are provided on the inner sides of both left and right ends of the automatic clamping jaws.

[0012] Furthermore, the positioning clamps are arranged on the front and rear sides of the storage seat, the automatic clamps are arranged on the left and right sides of the storage seat, and the bottom of the concave sleeve protrudes downward.

[0013] Furthermore, the transverse moving platform is drivingly connected to a linear screw slide, and positioning sensor modules are arranged on the front and rear end sides of the linear screw slide, and the positioning sensor modules are electrically connected to the linear screw slide.

[0014] Furthermore, the positioning sensor module includes a groove-type photoelectric sensor and a trigger plate, the groove-type photoelectric sensor is arranged at the front and rear ends of the linear screw slide, and the trigger plate is fixedly connected to the side of the transverse platform.

[0015] The advantages of the utility model are:

[0016] 1. Simple and efficient structure, high working efficiency and low equipment cost.

[0017] 2. Strong positioning stability can avoid position deviation when grabbing the bottom shell.

[0018] 3. The bottom shell can be automatically and accurately placed in the fixture to ensure long-term stable operation and save the production cost of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of the feeding mechanism of the transformer bottom shell;

[0021] Figure 2 for Figure 1 A magnified view of the structure at A;

[0022] Figure 3 It is a structural schematic diagram of the rear of the transformer bottom shell feeding mechanism;

[0023] Figure 4 This is a schematic diagram of the structure in which the transformer base shell is placed on the fixture.

[0024] Figure ID:

[0025] 1. Positioning fixture; 101. Positioning jaws; 102. Gripper drive; 103. Avoidance groove; 104. Concave seat in bottom shell; 2. Automatic jaws; 201. Concave sleeve; 3. Gripper drive arm; 301. Transverse platform; 302. Lifting drive; 303. Linear screw slide; 4. Storage seat; 401. Guide slide; 5. Proximity sensor; 601. Groove-type photoelectric sensor; 602. Trigger sheet; 7. Base fixture; 8. Bottom shell of transformer. DETAILED DESCRIPTION

[0026] In order to solve the problem that the current transformer coil with a casing requires workers to manually wind the wire ends of the transformer coil around the wiring terminals of the transformer casing, the work efficiency is low, there is a lack of mechanical equipment adapted to this process for automated production, and in particular, there is a lack of equipment that automatically places the transformer bottom shell into a fixture, a transformer bottom shell feeding mechanism is provided.

[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] It should be noted that the terms such as "within", "in" and "a" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships, without substantially changing the technical content, should also be regarded as the scope of the implementation of the present utility model, and should be stated in advance.

[0029] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood by specific circumstances.

[0030] like Figures 1 to 4 As shown, the transformer bottom shell feeding mechanism of this embodiment includes a positioning fixture 1, an automatic clamp 2 and a clamp driving arm 3, the positioning fixture 1 includes two symmetrically arranged positioning clamps 101, the bottom of the positioning clamps 101 is connected to a clamp driving 102, a storage seat 4 is arranged between the two positioning clamps 101, the automatic clamp 2 is correspondingly arranged above the positioning clamp 1, the clamp driving arm 3 includes a transverse platform 301 and a lifting drive 302, the lifting drive 302 is vertically installed downward on the transverse platform 301, and the automatic clamp 2 is installed at the bottom of the lifting drive 302.

[0031] In actual use, the transformer bottom shell 8 placed on the storage seat 4 first enters the positioning fixture 1, and the two positioning jaws 101 start to clamp and fix the transformer bottom shell 8.

[0032] Then the automatic clamping jaw 2 at the bottom of the lifting drive 302 descends and clamps the transformer bottom shell 8, and the two positioning clamping jaws 101 are released.

[0033] The next step is that the automatic gripper 2 rises and the transverse platform 301 moves forward.

[0034] Finally, the automatic gripper 2 descends and releases, and the transformer bottom shell 8 is placed in the empty base fixture 7. The base fixture 7 with the transformer bottom shell 8 placed is transported forward, and the automatic gripper 2 is reset to the top of the positioning fixture 1 so as to cycle the loading of the next transformer bottom shell 8.

[0035] The end of the positioning fixture 1 is provided with a proximity sensor 5, and the proximity sensor 5 is electrically connected to the clamping jaw drive 102. The proximity sensor 5 can be a photoelectric sensor commonly used in the market, and the clamping jaw drive 102 can be a clamping jaw motor commonly used in the market, so that after sensing that the transformer bottom shell 8 enters the positioning fixture 1, the clamping jaw drive 102 is started, and the transformer bottom shell 8 is clamped by the positioning clamp 101, and the positioning process is automatically completed.

[0036] The middle part of the inner side of the positioning clamp 101 is provided with a clearance groove 103, and the upper part of the clearance groove 103 is provided with a bottom shell inner recess 104. The clearance groove 103 can avoid the position interference between the positioning clamp 101 and the storage seat 4 passing through the middle. The bottom shell inner recess 104 can further improve the positioning stability when the positioning clamp 101 clamps the transformer bottom shell 8.

[0037] A guide slot 401 is provided in the middle of the storage seat 4, and the input end of the guide slot 401 is connected to a feeding module (not shown in the figure). The guide slot 401 can limit the position of the transformer bottom shell 8 to further improve the positioning accuracy. The feeding module can adopt a commonly used feeding vibration plate on the market to automatically feed the transformer bottom shell 8 and transport the transformer bottom shell 8 one by one to the positioning fixture 1.

[0038] The inner sides of the left and right ends of the automatic clamping jaws 2 are both provided with concave clamping sleeves 201. The concave clamping sleeves 201 are used to clamp the transformer bottom shell 8 to improve the positioning stability.

[0039] The positioning jaws 101 are arranged on the front and rear sides of the storage seat 4, the automatic jaws 2 are arranged on the left and right sides of the storage seat 4, and the bottom of the concave clamping sleeve 201 protrudes downward. Since the automatic clamping jaw 2 needs to clamp the transformer bottom shell 8 while the positioning jaws 101 clamps the transformer bottom shell 8, the positioning jaws 101 and the automatic clamping jaw 2 are arranged in separate directions and the bottom of the concave clamping sleeve 201 protrudes downward, which can effectively avoid collision and interference between the positioning fixture 1 and the automatic clamping jaw 2, and ensure that the automatic clamping jaw 2 can smoothly grab the transformer bottom shell 8.

[0040] The traverse platform 301 is connected to the linear screw slide 303 by driving, and the front and rear ends of the linear screw slide 303 are provided with positioning sensor modules, and the positioning sensor modules are electrically connected to the linear screw slide 303. The positioning sensor module includes a groove-type photoelectric sensor 601 and a trigger plate 602, and the groove-type photoelectric sensor 601 is arranged at the front and rear ends of the linear screw slide 303, and the trigger plate 602 is fixedly connected to the side of the traverse platform 301. The groove-type photoelectric sensor 601 and the trigger plate 602 can effectively improve the movement accuracy of the traverse platform 301, and ensure that the automatic gripper 2 can be accurately placed in the base fixture 7 at the other end after grabbing the transformer bottom shell 8 at one end of the storage seat 4.

[0041] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementation modes. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. That is, all equivalent changes and modifications made within the scope of this application should still fall within the scope of the present invention.

Claims

1. The transformer bottom shell feeding mechanism is characterized by: It includes a positioning fixture, an automatic clamp and a clamp driving arm, the positioning fixture includes two symmetrically arranged positioning clamps, the bottom of the positioning clamps is connected to a clamp driving, a storage seat is arranged between the two positioning clamps, the automatic clamps are correspondingly arranged above the positioning clamp, the clamp driving arm includes a transverse platform and a lifting drive, the lifting drive is vertically installed downward on the transverse platform, and the automatic clamps are installed at the bottom of the lifting drive.

2. The transformer bottom shell feeding mechanism according to claim 1, characterized in that: A proximity sensor is provided at the end of the positioning fixture, and the proximity sensor is electrically connected to the clamping claw drive.

3. The transformer bottom shell feeding mechanism according to claim 1, characterized in that: A clearance groove is arranged in the middle of the inner side of the positioning clamping claw, and a bottom shell inner recess is arranged above the clearance groove.

4. The transformer bottom shell feeding mechanism according to claim 1, characterized in that: A guide slide groove is arranged in the middle of the storage seat, and an input end of the guide slide groove is connected to a loading module.

5. The transformer bottom shell feeding mechanism according to claim 1, characterized in that: Concave clamping sleeves are arranged on the inner sides of both left and right ends of the automatic clamping jaws.

6. The transformer bottom shell feeding mechanism according to claim 5, characterized in that: The positioning clamps are arranged on the front and rear sides of the storage seat, the automatic clamps are arranged on the left and right sides of the storage seat, and the bottom of the concave clamping sleeve protrudes downward.

7. The transformer bottom shell feeding mechanism according to claim 1, characterized in that: The transverse moving platform is drivingly connected to a linear screw slide, and positioning sensor modules are arranged on the front and rear end sides of the linear screw slide, and the positioning sensor modules are electrically connected to the linear screw slide.

8. The transformer bottom shell feeding mechanism according to claim 7, characterized in that: The positioning sensor module includes a groove-type photoelectric sensor and a trigger plate. The groove-type photoelectric sensor is arranged at the front and rear ends of the linear screw slide, and the trigger plate is fixedly connected to the side of the transverse platform.

Citation Information

Patent Citations

  • Mutual inductor shell

    CN212648009U