ICCP cable pay-off tool

By designing an ICCP cable release tool including a lifting frame, a reel frame and a drive device, the problems of high difficulty in cable release and low construction safety in the ICCP system in the prior art are solved, and the effect of reducing operation difficulty and improving construction safety is achieved.

CN222833761UActive Publication Date: 2025-05-06ZHONGHAI FULU HEAVY IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421884822.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-06
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

In the existing offshore oilfield construction plan, the cable release operation of the ICCP system is difficult and the construction safety is low, especially due to the large cable diameter, it is difficult to operate naturally.

Method used

An ICCP cable wire release tool is designed, including a rectangular hoisting frame, a cylindrical reel frame and a driving device. The reel frame is driven to rotate through the driving device, reducing friction during cable wire release, reducing operation difficulty and improving construction safety.

Benefits of technology

The drive device drives the reel frame to rotate, reduces the friction during cable release, reduces the difficulty of cable release operation, improves the safety of the construction process, and makes the cable release work of the ICCP system possible to be completed by one to two operators.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222833761U_ABST
    Figure CN222833761U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of offshore oilfield construction equipment, and discloses an ICCP cable pay-off tool which comprises a rectangular hoisting frame, a cylindrical reel frame and a driving device. A plurality of lifting lugs are arranged on the lifting frame, and the reel frame is rotationally arranged in the lifting frame. A rotating shaft of the reel frame is connected with the driving device, the reel frame can be driven by the driving device to rotate, and a plurality of cross beams are detachably arranged on at least one of the front side and the rear side of the hoisting frame. According to the ICCP cable pay-off tool provided by the embodiment of the utility model, the reel frame is driven to rotate through the driving device, and the pay-off friction force of the cable is reduced, so that the pay-off construction difficulty is reduced, and the safety of the cable pay-off construction is improved. And meanwhile, hoisting can be conducted through the lifting lugs, and the device can be conveniently moved to the front end of the pipeline frame through hoisting. And the cross beam is detachably mounted on the hoisting frame, so that the reel frame is convenient to disassemble and assemble.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of offshore oilfield construction equipment, in particular to an ICCP cable laying tool. Background Art

[0002] The design life of the jacket of an offshore oil field is about 20 years. After going to sea, it needs to be protected by an impressed current system (ICCP) to protect the jacket from seawater corrosion and extend the life of the jacket so that it can meet the design life requirements. During the construction process, in order to prevent the cable from deformation and rupture due to small diameter bending, it is necessary to use a large diameter reel to pay out the cable. In the existing offshore oil field construction plan, a wooden reel is used to pay out the cable naturally. Due to the large diameter of the cable of the impressed current system, the natural payout operation is more difficult and the construction is more dangerous. For this reason, it is necessary to design a new cable payout tool for the ICCP system to reduce the difficulty of the payout operation and improve the safety of the construction process. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide an ICCP cable laying tool, which can reduce the difficulty of the cable laying operation of the ICCP system and improve the safety of the cable laying construction process.

[0004] In order to solve the above problems, the technical solution adopted by the utility model is as follows: an ICCP cable laying tool, including a rectangular lifting frame, a cylindrical reel frame and a driving device, the lifting frame is provided with a plurality of lifting ears, the reel frame is rotatably arranged in the lifting frame, the rotating shaft of the reel frame is connected to the driving device, the reel frame can rotate under the drive of the driving device, and a plurality of beams are detachably arranged on at least one side of the front and rear sides of the lifting frame.

[0005] Compared with the prior art, the utility model has the beneficial effect that the reel frame can be driven to rotate by the driving device to reduce the friction when the cable is released, thereby reducing the difficulty of operation when releasing the cable and improving the safety during the construction process of releasing the cable. A plurality of lifting ears are provided on the hoisting frame, which is convenient for erecting it to the front area of ​​the conduit frame by hoisting, and the reel frame can be easily disassembled and assembled by disassembling the detachable crossbeam.

[0006] The above-mentioned ICCP cable unwinding tool, the reel frame is composed of a plurality of circular ring frames, the plurality of circular ring frames are arranged at equal intervals along the rotating shaft, the rotating shaft passes through the center of each of the circular ring frames, a plurality of central support beams are connected between each of the circular ring frames and the rotating shaft, a plurality of circumferential support beams are arranged at equal intervals on the circumference of the reel frame, the circumferential support beams are parallel to the rotating shaft, and the circumferential support beams are connected to each of the circular ring frames.

[0007] In the above-mentioned ICCP cable laying tool, the central support beams are arranged at equal intervals between the circular frame and the rotating shaft, and one end of the central support beam on each circular frame facing away from the rotating shaft is connected to the corresponding circumferential support beam.

[0008] In the above-mentioned ICCP cable laying tool, a cross-ring support beam is arranged between some of the circular frames and the rotating shaft, the first end of the cross-ring support beam is connected to the corresponding circular frame, and the second end of the cross-ring support beam is connected to the rotating shaft at the center of another circular frame adjacent to the circular frame to which its first end is connected.

[0009] In the above-mentioned ICCP cable laying tool, a cross-ring support beam is arranged between the odd-numbered circular frames, and the cross-ring support beam passes through the center of the circular frame between the two connected circular frames and is connected to the rotating shaft at the center of the circle.

[0010] The ICCP cable laying tool has multiple side guard beams radially distributed at equal intervals on the circular frames at both ends, and the ends of the side guard beams on the same circular frame facing away from the rotating shaft are connected to a side guard circular frame, and the diameter of the side guard circular frame is larger than the circular frame.

[0011] In the above-mentioned ICCP cable laying tool, reinforcing rib groups are arranged on the upper and lower sides and the left and right sides of the hanging frame.

[0012] In the above-mentioned ICCP cable laying tool, the driving device includes a driving bracket and a reduction motor, the output shaft of the reduction motor is connected to the rotating shaft, the reduction motor is arranged on the driving bracket, and a plurality of lifting ears are arranged on the driving bracket.

[0013] The above-mentioned ICCP cable laying tool also includes a plurality of guide mechanisms, wherein the guide mechanism includes a guide bracket and a guide wheel, wherein the guide wheel is rotatably arranged at one end of the guide bracket, and a groove for accommodating the cable is arranged on the circumference of the guide wheel.

[0014] In the above-mentioned ICCP cable laying tool, an arc plate is provided at one end of the guide bracket facing away from the guide wheel, and the arc plate protrudes toward one side of the guide wheel.

[0015] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the ICCP cable laying tool of the first embodiment of the utility model;

[0017] Figure 2 It is a front view of the ICCP cable laying tool of the first embodiment of the utility model;

[0018] Figure 3 It is a three-dimensional structural schematic diagram of the guide mechanism of the first embodiment of the utility model;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the hanging frame and the reel frame of the second embodiment of the utility model.

[0020] Description of Figure Numbers:

[0021] 100 lifting frame, 110 cross beam, 120 lifting ear, 130 reinforcement rib group, 200 reel frame, 210 rotating shaft, 220 circular ring frame, 230 central support beam, 240 peripheral support beam, 250 cross ring support beam, 260 side stop beam, 270 side stop circular ring frame, 300 driving device, 310 reduction motor, 320 driving bracket, 400 guiding mechanism, 410 guide wheel, 420 guide bracket, 421 curved plate. DETAILED DESCRIPTION

[0022] The embodiments of the present utility model are described in detail below:

[0023] Example 1: Reference Figure 1 to Figure 2 The embodiment of the utility model provides an ICCP cable pay-off tool, comprising a rectangular hoisting frame 100, a cylindrical reel frame 200 and a driving device 300, wherein the reel frame 200 is rotatably arranged in the hoisting frame 100, and the rotating shaft 210 of the reel frame 200 is connected to the driving device 300, and the reel frame 200 can be rotated under the drive of the driving device 300. A plurality of lifting ears 120 are arranged on the hoisting frame 100, and a plurality of crossbeams 110 are detachably arranged on at least one of the front and rear sides of the hoisting frame 100. The ICCP cable pay-off tool of the embodiment of the utility model, the hoisting frame 100 is provided with a lifting ear 120, which facilitates the hoisting of the entire frame to the front end of the pipe rack. A detachable crossbeam 110 is provided on the front or rear side of the hoisting frame 100. The crossbeam 110 can be removed to facilitate the disassembly and assembly of the reel frame 200. The cable can be firstly wound on the reel frame 200, and then the reel frame 200 can be installed on the hoisting frame 100, and finally the crossbeam 110 can be installed, so that the entire hoisting frame 100, the reel frame 200 and the connected cable can be moved to the front end of the pipe rack by hoisting. At the same time, the reel frame 200 can be driven to rotate by the driving device 300, so as to reduce the friction force when the cable is released, thereby reducing the difficulty of the release operation and improving the safety during the release construction process. The ICCP cable release tool of the embodiment of the utility model can complete the cable release work of the ICCP system by only one or two operators.

[0024] Reference Figure 1 and Figure 2 In this embodiment, the reel frame 200 is welded by steel pipe or square steel, and is composed of a plurality of circular frames 220, which are arranged at equal intervals along the rotating shaft 210, and the rotating shaft 210 passes through the center of each circular frame 220. A plurality of central support beams 230 are connected between the circular frame 220 and the rotating shaft 210, and the central support beams 230 are coplanar with the connected circular frame 220, and the central support beams 230 are radially distributed in the circular frame 220 at equal intervals. A plurality of peripheral surface support beams 240 are arranged at equal intervals on the circumference of the reel frame 200, and the peripheral surface support beams 240 are parallel to the direction of the rotating shaft 210. One end of the central support beam 230 on each circular frame 220 that faces away from the rotating shaft 210 is connected to the corresponding peripheral surface support beam 240, that is, part of the peripheral surface support beam 240 passes through the connection node between the corresponding central support beam 230 on each circular frame 220 and the circular frame 220. In this embodiment, the reel frame 200 includes four circular ring frames 220 and 16 peripheral surface support beams 240, and each circular ring frame 220 is provided with 8 central support beams 230, and the 8 central support beams 230 are connected to the corresponding peripheral surface support beams 240 at odd positions. Among them, 4 cross-ring support beams 250 are also arranged at equal intervals between the circular ring frames 220 at the left and right ends and the rotating shaft 210, and the first end of the cross-ring support beam 250 is connected to the circular ring frame 220, and the second end is connected to the rotating shaft 210, and the connection node with the rotating shaft 210 is located at the center of the adjacent circular ring frame 220. Taking the circular ring frame 220 at the left end as an example, the first end of the cross-ring support beam 250 is connected to the circular ring frame 220 at the left end, and the second end is connected to the rotating shaft 210 at the center of the second circular ring frame 220 from the left. The first end of the cross-ring support beam 250 is also connected to the corresponding central support beam 230. When the cable is wound on the reel frame 200, the weight of the cable is supported by the circumferential support beam 240, and the pressure on each point on the circumferential support beam 240 is dispersed through the central support beam 230, the cross-ring support beam 250 and the annular frame 220, so as to avoid stress concentration on the circumferential support beam 240 and deformation, thereby improving the strength of the entire reel frame 200. It is understandable that the circumferential support beam 240 can be composed of a single steel pipe or welded from multiple steel pipes.

[0025] In order to prevent the cable from being detached from the reel frame 200 at both ends when the cable is wound on the reel frame 200, refer to Figure 1 and Figure 2A plurality of side guard beams 260 are also provided on the circular frames 220 at the left and right ends. In the present embodiment, eight side guard beams 260 are provided on the circular frames 220 at the two ends respectively. The eight side guard beams 260 are radially and evenly arranged on the corresponding circular frames 220 and extend in a direction away from the rotating shaft 210. The end away from the rotating shaft 210 is connected to the side guard circular frame 270. The diameter of the side guard circular frame 270 is larger than the diameter of the circular frame 220.

[0026] Reference Figure 1 and Figure 2 In this embodiment, the hoisting frame 100 is welded from a plurality of square steels, and two cross beams 110 are detachably provided on the front and rear sides, and the two cross beams 110 are detachably connected to the hoisting frame 100 by bolts, and four lifting ears 120 are respectively provided on the four corners of the upper end of the hoisting frame 100. In order to strengthen the strength of the hoisting frame 100, a rib group 130 is provided on the upper and lower sides and the left and right sides of the hoisting frame 100, wherein the ribs in the rib group 130 on the upper and lower sides are in an "X" shape, connecting the four corners of the upper side or the lower side of the hoisting frame 100; the ribs in the rib group 130 on the left and right sides are in a "M" shape, connecting the four corners on the left side or the right side and the midpoints of the four sides together. It is understandable that the rotating shaft 210 and the hole on the hanging frame 100 for installing the rotating shaft 210 should be kept bright to further reduce the friction during the line release, and a sufficient amount of lubricating oil or grease should be poured between the rotating shaft 210 and the hole.

[0027] Reference Figure 1 and Figure 2 In this embodiment, the driving device 300 includes a driving bracket 320 and a reduction motor 310. The output shaft of the reduction motor 310 is connected to the shaft 210 of the reel frame 200. The reduction motor 310 is arranged on the driving bracket 320. The driving bracket 320 raises the reduction motor 310 to the same height as the shaft 210, so as to facilitate the connection between the reduction motor 310 and the shaft 210. Four lifting ears 120 are also arranged on the driving bracket 320 so as to be moved to the pipe rack by lifting. The driving bracket 320 can be detachably connected to the lifting frame 100 through an adapter plate so as to facilitate a more stable driving of the reel frame 200.

[0028] Reference Figure 3In this embodiment, in order to further improve the stability of the cable laying process, the tooling also includes a plurality of guide mechanisms 400, which are arranged on the conduit frame at intervals along the conduit frame, and are used to guide the released cables to ensure that the cables are laid out along the conduit frame. The guide mechanism 400 includes a guide bracket 420 and a guide wheel 410, and the guide wheel 410 is rotatably arranged at the upper end of the guide bracket 420, and a groove for accommodating the cable is arranged on the circumference of the guide wheel 410. An arc plate 421 is arranged at the lower end of the guide bracket 420, and the arc plate 421 protrudes in the direction of the guide wheel 410. The diameter of the arc plate 421 should match the diameter of the conduit frame, so as to facilitate installation on the conduit frame.

[0029] Example 2: Reference Figure 4 The driving device 300 and the guide mechanism 400 of this embodiment are the same as those of the embodiment 1, the height and width of the hanging bracket are the same as those of the embodiment 1, the diameter of the reel frame 200 is the same as that of the embodiment 1, and the length of the hanging bracket and the reel frame 200 is slightly longer than that of the embodiment 1. In this embodiment, the reel frame 200 is composed of seven circular ring frames 220, wherein the circular ring frames 220 at odd positions are connected by a plurality of cross-ring support beams 250, and the cross-ring support beams 250 pass through the center of the circular ring frames 220 between the two connected circular ring frames 220, and are connected to the rotating shaft 210 at the center of the circle. Four lifting ears 120 are respectively arranged on the two end faces of the hanging frame 100, two lifting ears 120 are located at the two corners of the lower end, and the other two lifting ears 120 are arranged on both sides of the midpoint of the upper side. The number of reinforcing ribs in the reinforcing rib group 130 on the left and right sides and the upper and lower sides of the hanging frame 100 is also more than that in the embodiment 1, so as to further improve the strength of the hanging frame 100.

[0030] It should be noted that in the description of the present invention, if there are any orientation descriptions, such as up, down, front, back, left, right, etc., the orientations or positional relationships indicated are all based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and cannot be understood as a limitation on the present invention.

[0031] In the description of the present utility model, "several" means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0032] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0033] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. An ICCP cable laying tool, characterized in that: The invention comprises a rectangular hanging frame (100), a cylindrical reel frame (200) and a driving device (300), wherein the hanging frame (100) is provided with a plurality of hanging ears (120), the reel frame (200) is rotatably arranged in the hanging frame (100), the rotating shaft (210) of the reel frame (200) is connected to the driving device (300), the reel frame (200) can be rotated under the drive of the driving device (300), and a plurality of cross beams (110) are detachably arranged on at least one of the front and rear sides of the hanging frame (100).

2. The ICCP cable laying tool according to claim 1, characterized in that: The reel frame (200) is composed of a plurality of circular frames (220), and the plurality of circular frames (220) are arranged at equal intervals along the rotating shaft (210), and the rotating shaft (210) passes through the center of each circular frame (220), and a plurality of central support beams (230) are connected between each circular frame (220) and the rotating shaft (210), and a plurality of circumferential support beams (240) are arranged at equal intervals on the circumference of the reel frame (200), and the circumferential support beams (240) are parallel to the rotating shaft (210), and the circumferential support beams (240) are connected to each circular frame (220).

3. The ICCP cable laying tool according to claim 2, characterized in that: The central support beams (230) are arranged at equal intervals between the circular frame (220) and the rotating shaft (210), and one end of the central support beam (230) on each circular frame (220) facing away from the rotating shaft (210) is connected to the corresponding circumferential support beam (240).

4. The ICCP cable laying tool according to claim 2, characterized in that: A cross-ring support beam (250) is arranged between part of the circular ring frame (220) and the rotating shaft (210), the first end of the cross-ring support beam (250) is connected to the corresponding circular ring frame (220), and the second end of the cross-ring support beam (250) is connected to the rotating shaft (210) at the center of another circular ring frame (220) adjacent to the circular ring frame (220) to which the first end thereof is connected.

5. The ICCP cable laying tool according to claim 2, characterized in that: A cross-ring support beam (250) is provided between the odd-numbered circular frames (220), and the cross-ring support beam (250) passes through the center of the circular frame (220) between the two connected circular frames (220) and is connected to the rotating shaft (210) at the center of the circle.

6. The ICCP cable laying tool according to claim 2, characterized in that: A plurality of side guard beams (260) are radially distributed at equal intervals on the circular frames (220) at both ends, and one end of the side guard beam (260) on the same circular frame (220) facing away from the rotating shaft (210) is connected to a side guard circular frame (270), and the diameter of the side guard circular frame (270) is larger than that of the circular frame (220).

7. The ICCP cable laying tool according to claim 1, characterized in that: Reinforcing rib groups (130) are provided on the upper and lower sides and the left and right sides of the hanging frame (100).

8. The ICCP cable laying tool according to claim 1, characterized in that: The driving device (300) comprises a driving bracket (320) and a reduction motor (310), wherein the output shaft of the reduction motor (310) is connected to the shaft of the rotating shaft (210), the reduction motor (310) is arranged on the driving bracket (320), and a plurality of lifting ears (120) are arranged on the driving bracket (320).

9. The ICCP cable laying tool according to claim 1, characterized in that: It also includes a plurality of guide mechanisms (400), wherein the guide mechanisms (400) include a guide bracket (420) and a guide wheel (410), wherein the guide wheel (410) is rotatably disposed at one end of the guide bracket (420), and a groove for accommodating a cable is disposed on the circumferential surface of the guide wheel (410).

10. The ICCP cable laying tool according to claim 9, characterized in that: An arc-shaped plate (421) is provided at one end of the guide bracket (420) facing away from the guide wheel (410), and the arc-shaped plate (421) protrudes toward one side of the guide wheel (410).