Superfine copper alloy pipe coating wire winding machine

By designing the adjustment structure and motor-driven screw rod and winding roller in the wire winding machine, fine adjustment of tension when the wire is tightened, the problem of winding shape changes caused by the wire winding due to its own deformation is solved, and the uniformity and quality of winding are improved.

CN222833766UActive Publication Date: 2025-05-06CHINA COPPER (KUNMING) COPPER INDUSTRY CO LTD
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Patent Information

Application Number
CN202421880536.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-06
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

During the winding process, the wire wire generates significant heat due to its own deformation, which leads to thermal expansion and contraction effect, which affects the winding shape. It is necessary to adjust the winding force to ensure the winding quality.

Method used

An ultrafine copper alloy tube coated wire winder is designed, using a screw rod and winder driven by an adjustment structure and a motor. Through components such as adjustment wheel, groove wheel, adjustment screw and friction ring, fine adjustment of tension during tightening of the wire is achieved.

Benefits of technology

By finely adjusting the tension of the wire, we ensure that the wire is evenly wound outside the winding roller, improving the uniformity and quality of winding, and reducing the winding shape changes caused by temperature changes.

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Abstract

The utility model discloses a superfine copper alloy pipe coating silk thread winding machine, which relates to the technical field of winding machines and comprises a fixed frame, buttons are arranged on two sides inside the fixed frame, adjusting structures are arranged, a silk thread needs to penetrate through a gap between two adjusting wheels before being wound by a winding roller, and due to the fact that the distance between the two adjusting wheels is short, the silk thread can be wound by the winding roller. The two adjusting wheels are made of rubber, a silk thread can drive the two adjusting wheels to rotate in the penetrating process, after penetrating is completed, the silk thread enters the outer side of the groove wheel to drive the groove wheel to rotate, then the advancing direction of the silk thread is adjusted, and in the process, the adjusting screw is rotated to drive the moving plate to slide in the supporting frame; the moving plate is driven to drive the two friction rings to make close contact with the damping ring, the force of the silk thread driving the two adjusting wheels to rotate can be controlled by adjusting the downward pressing force applied when the friction rings make contact with the damping ring, and then the tightness of the winding roller for winding the silk thread to the outer side of the winding roller is adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to an ultra-fine copper alloy tube coated wire winding machine. Background Art

[0002] The metal wire coiler is an indispensable equipment in the metal wire processing industry, which is mainly used to coil, sort and store the produced metal wire;

[0003] For example, a wire winding device with publication number CN219859857U comprises: a base, a winding mechanism arranged on one side of the top of the base, and an adjusting mechanism arranged on the other side of the top of the base, the sliding rod is fixedly installed at the two ends of the top of the U-shaped frame, the surface of the sliding rod is slidably connected with a fixing plate, and a handle is fixedly installed on the top of the fixing plate, and the gap between the brush plate and the rotating drum is opened by pulling the fixing plate upward, and then one end of the metal wire is passed through between the rotating drum and the brush plate, and the handle is released, and the fixing plate is driven by a spring to move down and reset, so that the brush plate squeezes the metal wire. When winding, the brush plate cleans the surface of the metal wire, and then the dust on the surface of the metal wire is cleaned, thereby improving the uniformity and effect of winding the metal wire;

[0004] The above-mentioned reference document uses a brush plate to clean the surface of the metal wire, thereby improving the uniformity and efficiency of winding.

[0005] In the prior art, during the winding process, the metal wire will generate significant heat due to its own deformation. As the temperature drops, its winding shape will change due to the thermal expansion and contraction effect. In order to ensure the winding quality, the winding force needs to be adjusted accordingly. Utility Model Content

[0006] The purpose of the utility model is to provide an ultra-fine copper alloy tube coated wire winding machine to solve the problem in the above-mentioned background technology that the metal wire will generate significant heat due to its own deformation during the winding process, and as the temperature drops, its winding shape will change due to the thermal expansion and contraction effect.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultra-fine copper alloy tube coated wire winding machine, comprising a fixed frame, buttons are provided on both sides of the fixed frame, a screw rod is rotatably connected to the bottom of the inner side of the fixed frame, and a winding roller is rotatably connected to the top of the inner side of the fixed frame;

[0008] The two ends of the winding roller are fixedly connected to the limit disk, and the limit disk is a frustum structure. The outer side of the winding roller is provided with friction patterns, and the outer side of the lead screw is threadedly connected with an adjustment structure, the adjustment structure is provided with a moving block, and a threaded hole is provided inside the moving block, and the moving block is threadedly connected to the outer side of the lead screw through the threaded hole, and the top of the threaded hole is rotatably connected with a groove wheel, and the top of the moving block is also fixedly connected with a support frame, the top of the moving block is rotatably connected with two symmetrically distributed adjusting wheels, and the two adjusting wheels are located inside the support frame, a moving plate is slidably connected inside the support frame, and an adjusting screw is rotatably connected inside the middle of the moving plate, and positioning plates are fixedly connected at both ends of the moving plate, and a damping ring is fixedly connected to the top of the adjusting wheel.

[0009] Furthermore, a threaded hole is provided on the top of the support frame, and the inside of the threaded hole is threadedly connected to the adjusting screw, and the adjusting screw runs through the inside of the support frame.

[0010] Furthermore, both sides of the support frame are provided with slots, and the interior of the slots is slidably connected to the positioning pieces, and the internal structure of the slots corresponds to the positioning pieces.

[0011] Furthermore, two friction rings aligned with the damping ring are provided at the bottom of the moving plate, and the friction rings and the damping rings are in contact with each other.

[0012] Furthermore, the screw rod and the winding roller are both driven by a motor, and the rotation direction of the motor driving the screw rod is controlled by a button.

[0013] Furthermore, a mounting groove is provided inside one end of the winding roller, and a fixing plate is fixedly connected to the bottom of the mounting groove, a pattern is provided on the upper surface of the fixing plate, and a threaded rod is fixedly connected to the middle of the top of the fixing plate.

[0014] Furthermore, a nut is threadedly connected to the outer side of the threaded rod, and a cross-shaped slot is provided on the top of the nut. A chamfer is provided on the top side of the installation slot, and the chamfer does not interfere with the bottom side of the nut.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The ultra-fine copper alloy tube coated silk winding machine is provided with an adjustment structure. Before the silk wire is wound through the winding roller, it needs to pass through the gap between the two adjustment wheels. Since the distance between the two adjustment wheels is relatively close and they are made of rubber, the silk wire will drive the two adjustment wheels to rotate during the crossing process. After the crossing is completed, the silk wire will enter the outer side of the groove wheel to drive it to rotate, thereby adjusting the direction of travel of the silk wire. In this process, the moving plate is driven to slide inside the support frame by rotating the adjustment screw, so that the moving plate drives the two friction rings to be in close contact with the damping ring. By adjusting the downward pressure applied when the friction ring contacts the damping ring, the force with which the silk wire drives the two adjustment wheels to rotate can be controlled, thereby adjusting the tightness of the winding roller to wind the silk wire to its outer side, thereby achieving fine adjustment of the tension when the silk wire is tightened.

[0017] Furthermore, a button is provided. When the screw drives the moving block to slide to both ends inside the fixed frame, the moving block will activate the button, causing the button to produce a pressing action. This operation will change the rotation direction of the motor driving the screw to rotate, thereby changing the moving direction of the moving block. Through this mechanism, the moving block drives the adjustment structure as a whole to realize reciprocating motion inside the fixed frame, thereby ensuring that the wire is evenly wound around the outside of the winding roller.

[0018] Furthermore, first, the nut is rotated to ensure that it is completely separated from the threaded rod, then, the wire is wrapped around the outside of the threaded rod, and then, the nut is rotated again and installed on the outside of the threaded rod to ensure that the wire can be firmly fixed between the fixing plate and the bottom of the nut. Through such operations, the combination of the nut and the fixing plate can flexibly adapt to wires of different diameters and effectively fix them. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the explosion structure of the utility model;

[0021] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at A in the middle;

[0022] Figure 4 This is a schematic diagram of the structure of the motion block of the utility model;

[0023] Figure 5 This is a schematic diagram of a half-section structure of a support frame of the utility model;

[0024] Figure 6 It is a schematic diagram of the explosion structure of the sports board of the utility model.

[0025] In the figure: 1. fixed frame; 2. button; 3. screw rod; 4. winding roller; 5. limit plate; 6. mounting groove; 7. fixing plate; 8. threaded rod; 9. nut; 10. moving block; 11. threaded hole; 12. groove wheel; 13. support frame; 14. adjusting wheel; 15. moving plate; 16. adjusting screw; 17. positioning plate; 18. damping ring. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In a further preferred embodiment of the present invention, Figure 4 - Figure 6 As shown, both ends of the winding roller 4 are fixedly connected to the limit disk 5, and the limit disk 5 is a frustum structure, the outer side of the winding roller 4 is provided with a friction pattern, the outer side of the screw rod 3 is threadedly connected with an adjustment structure, the adjustment structure is provided with a moving block 10, and a threaded hole 11 is provided inside the moving block 10, and the moving block 10 is threadedly connected to the outer side of the screw rod 3 through the threaded hole 11, the top of the threaded hole 11 is rotatably connected with a groove wheel 12, and the top of the moving block 10 is also fixedly connected with a support frame 13, the top of the moving block 10 is rotatably connected with two symmetrically distributed adjusting wheels 14, and the two adjusting wheels 14 are located inside the support frame 13, the support frame 13 is slidably connected with a moving plate 15, and the middle of the moving plate 15 rotates inside The movable plate 15 is connected with an adjusting screw 16, and both ends of the movable plate 15 are fixedly connected with positioning pieces 17, and the top of the adjusting wheel 14 is fixedly connected with a damping ring 18; a threaded hole is provided at the top of the support frame 13, and the inside of the threaded hole is threadedly connected with the adjusting screw 16, and the adjusting screw 16 runs through the inside of the support frame 13; both sides of the inside of the support frame 13 are provided with slots, and the inside of the slots is slidably connected with the positioning piece 17, and the internal structure of the slots corresponds to the positioning piece 17; two friction rings aligned with the damping ring 18 are provided at the bottom of the movable plate 15, and the friction rings and the damping ring 18 fit each other; the screw rod 3 and the winding roller 4 are driven by a motor, and the rotation direction of the motor driving the screw rod 3 is controlled by the button 2;

[0028] Before the silk thread is wound up by the winding roller 4, it needs to pass through the gap between the two adjusting wheels 14 first. Since the distance between the two adjusting wheels 14 is relatively close and they are made of rubber, the silk thread will drive the two adjusting wheels 14 to rotate during the passing process. After the passing process is completed, the silk thread will enter the outer side of the groove wheel 12 to drive it to rotate, thereby adjusting the traveling direction of the silk thread. In this process, the moving plate 15 is driven to slide inside the support frame 13 by rotating the adjusting screw 16, so that the moving plate 15 drives the two friction rings to be in close contact with the damping ring 18. By adjusting the downward pressure applied when the friction ring and the damping ring 18 are in contact, the force with which the silk thread drives the two adjusting wheels 14 to rotate can be controlled, thereby adjusting the tightness of the winding roller 4 to wrap the silk thread around its outer side, thereby achieving fine adjustment of the tension when the silk thread is tightened;

[0029] When the screw rod 3 drives the moving block 10 to slide to both ends inside the fixed frame 1, the moving block 10 will activate the button 2, causing the button 2 to produce a pressing action. This operation will change the rotation direction of the motor that drives the screw rod 3 to rotate, thereby changing the moving direction of the moving block 10. Through this mechanism, the moving block 10 drives the adjustment structure as a whole to achieve reciprocating motion inside the fixed frame 1, thereby ensuring that the wire is evenly wound around the outside of the winding roller 4;

[0030] In a further preferred embodiment of the present invention, Figure 1 - Figure 3 As shown, a mounting groove 6 is provided inside one end of the winding roller 4, and a fixing plate 7 is fixedly connected to the bottom of the mounting groove 6, a pattern is provided on the upper surface of the fixing plate 7, and a threaded rod 8 is fixedly connected to the middle of the top of the fixing plate 7; a nut 9 is threadedly connected to the outer side of the threaded rod 8, and a cross-shaped slot is provided on the top of the nut 9, and a chamfer is provided on the top side of the mounting groove 6, and the chamfer does not interfere with the bottom side of the nut 9;

[0031] First, rotate the nut 9 to ensure that it is completely separated from the threaded rod 8. Then, wind the silk thread around the outside of the threaded rod 8. Next, rotate the nut 9 again and install it on the outside of the threaded rod 8 to ensure that the silk thread can be firmly fixed between the fixing plate 7 and the bottom of the nut 9. Through such operation, the combination of the nut 9 and the fixing plate 7 can flexibly adapt to silk threads of different diameters and effectively fix them. After the silk thread is fixed, start the motor driving the winding roller 4 to make the winding roller 4 start to rotate for winding the silk thread. To ensure that the silk thread does not slide on the top of the winding roller 4 during the winding process, special friction patterns are provided on the outside of the winding roller 4 to enhance friction.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An ultra-fine copper alloy tube coated wire winding machine, comprising a fixed frame (1), buttons (2) are provided on both sides of the fixed frame (1), a screw rod (3) is rotatably connected to the bottom of the inner side of the fixed frame (1), and a winding roller (4) is rotatably connected to the top of the inner side of the fixed frame (1); Features: Both ends of the winding roller (4) are fixedly connected to a limit plate (5), and the limit plate (5) is in a truncated cone structure. The outer side of the winding roller (4) is provided with friction grooves. The outer side of the screw rod (3) is threadedly connected to an adjustment structure. The adjustment structure is provided with a moving block (10). A threaded hole (11) is provided inside the moving block (10). The moving block (10) is threadedly connected to the outer side of the screw rod (3) through the threaded hole (11). The top of the threaded hole (11) is rotatably connected to a groove wheel (12). The moving block (10) is provided with a groove wheel (12). 0) is also fixedly connected to a support frame (13) at the top, the top of the moving block (10) is rotatably connected to two symmetrically distributed adjusting wheels (14), and the two adjusting wheels (14) are located inside the supporting frame (13), a moving plate (15) is slidably connected inside the supporting frame (13), and an adjusting screw (16) is rotatably connected inside the middle of the moving plate (15), and positioning plates (17) are fixedly connected to both ends of the moving plate (15), and a damping ring (18) is fixedly connected to the top of the adjusting wheel (14).

2. The ultra-fine copper alloy tube coating wire winding machine according to claim 1 is characterized in that: The top of the support frame (13) is provided with a threaded hole, and the inside of the threaded hole is threadedly connected to the adjusting screw rod (16), and the adjusting screw rod (16) passes through the inside of the support frame (13).

3. The ultra-fine copper alloy tube coating wire winding machine according to claim 1 is characterized in that: Both sides of the support frame (13) are provided with slots, and the interior of the slots is slidably connected to the positioning pieces (17), and the internal structure of the slots corresponds to the positioning pieces (17).

4. The ultra-fine copper alloy tube coating wire winding machine according to claim 1, characterized in that: Two friction rings aligned with the damping ring (18) are provided at the bottom of the moving plate (15), and the friction rings and the damping ring (18) are in contact with each other.

5. The ultra-fine copper alloy tube coating wire winding machine according to claim 1 is characterized in that: The screw rod (3) and the winding roller (4) are both driven by a motor, and the rotation direction of the motor driving the screw rod (3) is controlled by a button (2).

6. The ultra-fine copper alloy tube coating wire winding machine according to claim 1, characterized in that: A mounting groove (6) is provided inside one end of the winding roller (4), and a fixing plate (7) is fixedly connected to the bottom of the mounting groove (6), a pattern is provided on the upper surface of the fixing plate (7), and a threaded rod (8) is fixedly connected to the middle of the top of the fixing plate (7).

7. The ultra-fine copper alloy tube coating wire winding machine according to claim 6, characterized in that: The outer side of the threaded rod (8) is threadedly connected to a nut (9), and a cross-shaped slot is provided on the top of the nut (9). The top side of the mounting groove (6) is provided with a chamfer, and the chamfer does not interfere with the bottom side of the nut (9).

Citation Information

Patent Citations

  • Metal wire take-up device

    CN219859857U