Coiling machine with wire guiding mechanism
By designing the wire mechanism, adjustment mechanism and drive mechanism in the disc press, automated wire winding is achieved, solving the problems of time-consuming and uneven winding of the traditional disc press, and improving efficiency and product quality.
Patent Information
- Application Number
- CN202421869778.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-08-05
AI Technical Summary
Traditional disc machine relies on manual winding of wires, which takes a long time and can easily lead to uneven winding, affecting product quality. Workers need to manually pull out and straighten wires, increasing labor intensity.
A disk press with a wire mechanism is designed, including a wire mechanism, an adjustment mechanism and a drive mechanism. The wire mechanism pulls out, straightens and wraps the wire through the wire box, the wire crimping mechanism and the wire tube; the adjustment mechanism ensures uniform winding through the lead screw, the forward and reverse motor and the adjustment rod; the driving mechanism drives the swivel rotation through the speed reduction motor and the synchronous belt.
Automatic wire winding is achieved, which improves the efficiency of plate-making and winding uniformity, reduces workers' labor intensity, and improves product quality.
Smart Images
Figure CN222833772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire production equipment, and more specifically to a coiling machine with a wire mechanism. Background Art
[0002] The wire winding machine is widely used in the wire industry. The traditional wire winding machine manually winds the wire onto the winding shaft, stops after a specified number of meters, removes the wound small wire coil, and then starts winding again. The manual winding method is time-consuming, which not only reduces the efficiency of winding, but also easily leads to uneven winding, which will affect the later use and reduce the overall product quality. Before winding, the wires are piled up in the placement column, which makes it inconvenient for workers to pull out the wires. After pulling them out, the wires need to be straightened, which increases the labor intensity of the staff.
[0003] Therefore, there is an urgent need for a disk-making machine with a wire mechanism. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a disk-making machine with a wire guide mechanism to solve the problems in the background technology.
[0005] In order to solve the above technical problems, the technical solutions adopted by the present utility model are as follows.
[0006] A winding machine with a wire mechanism comprises a frame; a wire mechanism for straightening the wire is arranged at the left end of the frame, and the wire mechanism comprises a wire box arranged at the left end of the frame; a wire pressing mechanism is arranged in the wire box, and a horizontally arranged wire feed drum is connected to the left side of the wire box; the left end of the wire feed drum is connected to a wire tube extending to the upper left and in an arc shape, and the arc portion of the wire tube protrudes upward; a plurality of wire rings for the wires to pass through are evenly arranged on the wire tube; an adjustment mechanism for ensuring uniform winding is arranged on the right side of the wire mechanism; a driving mechanism and a winding shaft are arranged on the right side of the adjustment mechanism, the winding shaft is connected to the driving mechanism, and limit disks are arranged at both ends of the winding shaft; a meter is connected to the driving mechanism, and the induction head of the meter is located in the wire box.
[0007] To further optimize the technical solution, an L-shaped reinforcing arm is connected between the wire inlet drum and the frame to increase stability.
[0008] To further optimize the technical solution, the wire pressing mechanism includes a pair of wire rollers arranged in parallel up and down for pressing the wire, and the circular roller surfaces of the wire rollers are provided with U-shaped wire grooves for accommodating the wires; the wire roller located below is hinged to the wire box through a connecting shaft, and the wire roller located above is connected to the elastic component through a connecting shaft; the elastic component includes springs vertically arranged on both sides of the wire box, the bottom end of the spring is connected to a moving block slidably arranged on the wire box, and the moving block is connected to the connecting shaft of the wire roller located above.
[0009] To further optimize the technical solution, the conductor roller located below is provided with a sensing bolt for touching the sensing head of the meter meter once per rotation during the rotation process.
[0010] To further optimize the technical solution, the adjustment mechanism includes a horizontally arranged lead screw, the end of which is connected to the forward and reverse motor; a horizontally arranged directional rod is arranged next to the lead screw, and a horizontally arranged adjustment rod is arranged below the lead screw; a slider is arranged on the lead screw, and a directional block for sliding in the horizontal direction along the directional rod is arranged at the rear of the slider, and a commutation block for changing the direction is arranged at the bottom of the slider; a pair of adjustment blocks that can move left and right on the adjustment rod to control the winding width of the wire are arranged on the adjustment rod, and the commutation block is located between the two adjustment blocks; a proximity switch is arranged on each of the adjustment blocks, and the proximity switch is connected to the forward and reverse motors through a single-chip microcomputer; a pair of vertical poles are arranged above the slider, and the vertical poles are used to limit the position of the wire.
[0011] To further optimize the technical solution, the driving mechanism includes a reduction motor arranged at the lower part of the frame, the output shaft of the reduction motor is connected to the first synchronous belt, and a first rotating wheel is arranged at the other end of the first synchronous belt; the first rotating wheel is connected to the second rotating wheel through a connecting shaft, the second rotating wheel is connected to the second synchronous belt, and the other end of the second synchronous belt is connected to the winding shaft.
[0012] To further optimize the technical solution, four wire loops are provided.
[0013] To further optimize the technical solution, the limit plate includes a ring sleeve mounted on the end of the winding shaft and a concentrically arranged limit ring, and a plurality of radially arranged limit rods are connected between the ring sleeve and the limit ring.
[0014] Due to the adoption of the above technical scheme, the technical progress achieved by the present invention is as follows.
[0015] The utility model provides a coiling machine with a wire mechanism, which can pull out and straighten the wire before coiling by setting the wire mechanism, thereby saving the labor of workers and improving the coiling speed; by setting the adjustment mechanism, the position of the wire winding during the coiling process can be reasonably controlled to ensure the uniformity of the winding. The utility model has the advantages of simple structure, convenient use, high degree of automation and labor saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the wire box in the utility model;
[0018] Figure 3 It is a partial structural schematic diagram of the adjustment mechanism in the utility model;
[0019] Wherein: 1, frame, 2, wire pressing mechanism, 21, wire roller, 211, wire trough, 22, wire box, 23, elastic component, 231, spring, 232, moving block, 24, induction bolt, 3, meter, 31, induction head, 4, wire mechanism, 41, wire feed barrel, 42, wire tube, 43, wire ring, 44, reinforcing arm, 5, second synchronous belt, 6, winding shaft, 61, third synchronous belt, 7, limit plate, 71, limit ring, 72, limit rod, 8, first synchronous belt, 81, first rotating wheel, 9, reduction motor, 10, adjustment mechanism, 101, slider, 102, adjustment rod, 104, proximity switch, 105, screw, 107, directional rod, 108, directional block, 109, reversing block, 110, adjustment block, 111, vertical pole. DETAILED DESCRIPTION
[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0021] A disc-making machine with a wire mechanism, combined with Figure 1 As shown, it includes a frame 1, a wire pressing mechanism 2, a meter 3, a wire mechanism 4, a driving mechanism, a winding shaft 6, a limit plate 7, and an adjustment mechanism 10. The wire mechanism 4 includes a wire feed barrel 41, a wire tube 42, a wire ring 43, a reinforcing arm 44, a second synchronous belt 5, a third synchronous belt 61, a first synchronous belt 8, a first rotating wheel 81, and a reduction motor 9. The wire pressing mechanism 2 includes a wire roller 21, a wire groove 211, a wire box 22, an elastic component 23, a spring 231, a moving block 232, and an induction bolt 24. The adjustment mechanism 10 includes a slider 101, an adjustment rod 102, a proximity switch 104, a lead screw 105, a forward and reverse motor, a directional rod 107, a directional block 108, a reversing block 109, an adjustment block 110, and a vertical rod 111. The limit plate 7 includes a limit ring 71 and a limit rod 72.
[0022] The left end of the frame 1 is provided with a wire mechanism 4 for straightening and guiding the wire. The wire mechanism 4 includes a wire box 22 arranged at the left end of the frame 1, and a wire pressing mechanism 2 is arranged in the wire box 22. The wire pressing mechanism 2 includes a pair of wire rollers 21 arranged in parallel up and down, and the two wire rollers 21 are used to press the wire. The circular roller surface of the wire roller 21 is provided with a U-shaped wire groove 211 for accommodating the wire. The wire roller 21 located at the bottom is hinged to the wire box 22 through a connecting shaft, and the wire roller 21 located at the top is connected to the elastic component 23 through a connecting shaft. Under the action of the elastic component 23, the wire roller 21 located at the top can adjust its position according to the size of the wire. The elastic component 23 includes springs 231 vertically arranged on both sides of the wire box 22, and the bottom end of the spring 231 is connected to a moving block 232 slidably arranged on the wire box 22. The moving block 232 can automatically move up and down on the wire box 22, and the moving block 232 is connected to the connecting shaft of the wire roller 21 located at the top.
[0023] A sensing bolt 24 is provided on the conductor roller 21 at the bottom. The sensing bolt 24 is used to touch the sensing head 31 of the meter once per rotation during the rotation process.
[0024] A horizontally arranged wire inlet drum 41 is connected to the left side of the wire box 22, and an L-shaped reinforcing arm 44 is connected between the wire inlet drum 41 and the frame 1 to increase stability. A wire inlet drum 41 is connected to the left end thereof with an arc-shaped wire tube 42 extending upward to the left, and the arc portion of the wire tube 42 is convex upward. Four wire rings 43 are evenly arranged on the wire tube for the wires to pass through.
[0025] The right side of the wire mechanism 4 is provided with an adjustment mechanism for ensuring uniform winding. The adjustment mechanism 10 includes a horizontally arranged lead screw 105, and the end of the lead screw 105 is connected to the forward and reverse motor. A horizontally arranged directional rod 107 is arranged next to the lead screw, and a horizontally arranged adjustment rod 102 is arranged below the lead screw. A slider 101 is arranged on the lead screw 105, and a directional block 108 is arranged at the rear of the slider 101. The directional block 108 is slidably arranged on the directional rod 107 and can slide in the horizontal direction along the directional rod 107. A commutation block 109 for changing direction is arranged at the bottom of the slider. A pair of adjustment blocks 110 that can move left and right on the adjustment rod 102 are arranged on the adjustment rod 102. The adjustment block 110 is used to control the wire winding width, and the commutation block 109 is located between the two adjustment blocks 110. A proximity switch 104 is respectively arranged on the adjustment block 110, and the proximity switch 104 is connected to the forward and reverse motors through the single chip microcomputer. When the transposition block touches the adjustment block 110, the proximity switch sends a signal to the forward and reverse motors to change the direction of the forward and reverse motors. A pair of vertical rods 111 are arranged above the slider, and the vertical rods 111 are used to limit the position of the wire.
[0026] The driving mechanism is connected to a meter counter 3 to display the length of the wound wire in real time; and the sensor head 31 of the meter counter is located in the wire box 22.
[0027] A driving mechanism and a winding shaft 6 are arranged on the right side of the adjusting mechanism 10. The winding shaft 6 is connected to the driving mechanism, and both ends of the winding shaft 6 are provided with a limit plate 7. The limit plate is detachably connected to the winding shaft, and the limit plate includes a ring-shaped limit ring, and the radius of the limit ring is greater than the maximum radius of the wire bundle. A ring sleeve for sleeve-connecting the end of the winding shaft is arranged at the center of the circle, and a plurality of uniformly arranged limit rods are connected between the ring sleeve and the limit ring.
[0028] The driving mechanism includes a reduction motor 9 arranged at the lower part of the frame 1, the output shaft of the reduction motor 9 is connected to the first synchronous belt 8, and a first rotating wheel 81 is arranged at the other end of the first synchronous belt 8; the first rotating wheel 81 is connected to the second rotating wheel through a connecting shaft, the second rotating wheel is connected to the second synchronous belt 5, and the other end of the second synchronous belt 5 is connected to the winding shaft 6.
[0029] When the utility model is actually used, the reduction motor and the forward and reverse motor are started, and the wire first passes through the guide of the wire ring on the wire tube in sequence, then passes through the wire feeder, and then passes between the two wire rollers 21 in the wire box 22. The two wire rollers straighten the wire and rotate under the drive of the wire. During the rotation process, the induction head 31 of the meter counter contacts the induction nut, and sends a signal to the meter counter to calculate the number of meters according to the number of rotations and the radius of the wire roller and display it. Under the toggle of the neutral rod 111 of the adjustment mechanism, the winding position of the wire changes left and right, ensuring the uniformity of the winding and reducing the phenomenon of wire disorder. Finally, the wire is wound on the continuously rotating winding shaft. Under the limiting action of the limiting ring and the limiting rod, after the wire is wound to the set number of meters, the meter counter sends a signal to form a ring-shaped wire coil between the two limiting rings after completion.
Claims
1. A plate-making machine with a wire mechanism, characterized in that: The invention comprises a frame (1); a wire mechanism (4) for straightening a wire is arranged at the left end of the frame (1); the wire mechanism (4) comprises a wire box (22) arranged at the left end of the frame (1); a wire pressing mechanism (2) is arranged in the wire box (22), and a horizontally arranged wire inlet drum (41) is connected to the left side of the wire box (22); a wire tube (42) extending upward to the left and in an arc shape is connected to the left end of the wire inlet drum (41), and the arc portion of the wire tube (42) is convex upward. ; The wire tube (42) is evenly provided with a plurality of wire rings (43) for the wires to pass through; an adjustment mechanism for ensuring uniform winding is provided on the right side of the wire mechanism (4); a driving mechanism and a winding shaft (6) are provided on the right side of the adjustment mechanism (10), the winding shaft (6) is connected to the driving mechanism, and both ends of the winding shaft (6) are provided with limit disks (7); the driving mechanism is connected to a meter (3), and the induction head (31) of the meter is located in the wire box (22).
2. A disk-making machine with a wire guide mechanism according to claim 1, characterized in that: An L-shaped reinforcing arm (44) is connected between the wire inlet barrel (41) and the frame (1) for increasing stability.
3. A disk-making machine with a wire guide mechanism according to claim 1, characterized in that: The wire pressing mechanism (2) comprises a pair of wire rollers (21) arranged in parallel up and down and used for pressing the wire, and the circular roller surfaces of the wire rollers (21) are each provided with a U-shaped wire groove (211) for accommodating the wire; the wire roller (21) located at the bottom is hinged to the wire box (22) through a connecting shaft, and the wire roller (21) located at the top is connected to the elastic component (23) through a connecting shaft; the elastic component (23) comprises a spring (231) vertically arranged on both sides of the wire box (22), the bottom end of the spring (231) is connected to a moving block (232) slidably arranged on the wire box (22), and the moving block (232) is connected to the connecting shaft of the wire roller (21) located at the top.
4. A disk-making machine with a wire guide mechanism according to claim 3, characterized in that: The conductor roller (21) located below is provided with a sensing bolt (24) for contacting the meter sensor head (31) once per rotation during the rotation process.
5. A disk-making machine with a wire guide mechanism according to claim 1, characterized in that: The adjustment mechanism (10) comprises a horizontally arranged lead screw (105), the end of which is connected to a forward and reverse motor; a horizontally arranged directional rod (107) is arranged beside the lead screw, and a horizontally arranged adjustment rod (102) is arranged below the lead screw; a slider (101) is arranged on the lead screw (105), a directional block (108) for sliding in a horizontal direction along the directional rod (107) is arranged at the rear of the slider (101), and a reversing block (108) for changing direction is arranged at the bottom of the slider 9); a pair of adjusting blocks (110) are arranged on the adjusting rod (102) and can move left and right on the adjusting rod (102) to control the winding width of the wire, and the reversing block (109) is located between the two adjusting blocks (110); a proximity switch (104) is arranged on each of the adjusting blocks (110), and the proximity switch (104) is connected to the forward and reverse motors through a single-chip microcomputer; a pair of vertical rods (111) are arranged above the slider, and the vertical rods (111) are used to limit the position of the wire.
6. A disk-making machine with a wire guide mechanism according to claim 1, characterized in that: The driving mechanism comprises a reduction motor (9) arranged at the lower part of the frame (1); the output shaft of the reduction motor (9) is connected to a first synchronous belt (8); a first rotating wheel (81) is arranged at the other end of the first synchronous belt (8); the first rotating wheel (81) is connected to a second rotating wheel via a connecting shaft; the second rotating wheel is connected to a second synchronous belt (5); and the other end of the second synchronous belt (5) is connected to a winding shaft (6).
7. A disk-making machine with a wire guide mechanism according to claim 1, characterized in that: Four wire loops (43) are provided.
8. A disk-making machine with a wire guide mechanism according to claim 1, characterized in that: The limiting plate (7) comprises a ring sleeve sleeved on the end of the winding shaft and a limiting ring arranged concentrically, and a plurality of radially arranged limiting rods are connected between the ring sleeve and the limiting ring.