Oil injection control device of automobile air conditioner compressor production line

By designing an oil injection control device including a mobile box, an oil injection cylinder assembly and an oil quantity control assembly, the error problem caused by frequent oil injection operations in the automotive air conditioning compressor production line is solved, and the oil injection volume is accurately controlled, which improves the oil injection efficiency and accuracy.

CN222833987UActive Publication Date: 2025-05-06YANTAI HUAIXIANG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421605484.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-05-06
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In the production line of automotive air conditioning compressors, oil filling operations are frequently repeated, resulting in errors and operational errors in weighing equipment and main control units, and it is difficult to accurately control the amount of oil extraction and oil filling.

Method used

An oil injection control device including a mobile box, an oil injection barrel assembly and an oil quantity control assembly is designed. By controlling the piston block to perform piston movement in the oil pumping cylinder, oil is drawn, and oil is poured into the automobile air conditioner compressor through the oil injection pipe. The oil quantity control component adjusts the up and down displacement amplitude of the moving frame through a tapered eccentric wheel and a sliding rod, thereby controlling the oil pumping and oil filling amount.

Benefits of technology

It realizes precise control of the oil injection volume, reduces operating errors, improves the oil injection efficiency and accuracy, and facilitates and quickly adjusts the oil injection volume.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile air conditioner compressors, and discloses an oil injection control device of an automobile air conditioner compressor production line, which comprises a moving box and an oil injection cylinder assembly arranged in the moving box, a connecting piece is arranged on the outer side face of the moving box, and the moving box is connected with an external mechanical control arm through the connecting piece. The oil injection cylinder assembly comprises an oil pumping cylinder, a piston block is arranged in the oil pumping cylinder, a piston rod is fixedly installed on the piston block, the upper end of the piston rod penetrates through the top face of the oil pumping cylinder and vertically extends upwards, and an oil injection pipe is arranged at the lower end of the oil pumping cylinder. An oil quantity control assembly used for controlling the oil injection quantity of the oil injection cylinder assembly is arranged in the moving box. By controlling the up-and-down movement amplitude of the movable frame, the oil pumping amount of the oil pumping cylinder is conveniently controlled, so that the oil injection amount of the oil injection cylinder assembly is rapidly adjusted, and the effect of rapidly adjusting the reciprocating oil injection amount of the device is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile air-conditioning compressors, in particular to an oil injection control device for an automobile air-conditioning compressor production line. Background Art

[0002] Oil injection control of automotive air conditioning compressor production line refers to the control and management of the injection process of lubricating oil when producing automotive air conditioning compressors. This process is very critical because the compressor needs lubricating oil to maintain normal operation and ensure its performance and life.

[0003] After searching, the authorization announcement number CN 214456831 U discloses an automatic refueling device for an automobile air-conditioning compressor, including a workbench and a frame; a weighing device installed on the workbench; a data display device for displaying the reading of the weighing device; an oil pump and a main control unit are also provided in the workbench, and an oil suction pipe for extracting refrigeration oil and an oil filling pipe connected to the automobile air-conditioning compressor are provided connected to the oil pump. The automatic refueling device for the automobile air-conditioning compressor can operate the oil pump through the main control unit, and the automobile air-conditioning compressor can be refueled and weighed in real time by controlling the start and stop of the oil pump. In this process, the weight of the automobile air-conditioning compressor is measured by the weighing device, and the refueling amount is weighed by subtracting the initial weight to realize a fully automatic refueling process. This device can realize a fully automatic refueling process, improve refueling efficiency, and effectively improve refueling accuracy.

[0004] In the above technical solution, the oil filling amount of the device is controlled by a weighing device and a main control unit. However, in the automobile air-conditioning compressor production line, the oil filling operation is frequently and repeatedly applied, which makes the weighing device and the main control unit prone to errors and operational errors, making it difficult to accurately control the amount of oil extracted and the amount of oil filled.

[0005] Therefore, we propose an oil injection control device for an automobile air-conditioning compressor production line. Utility Model Content

[0006] The utility model mainly solves the above technical problems and provides an oil injection control device for an automobile air-conditioning compressor production line.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an oil filling control device for an automobile air-conditioning compressor production line, comprising a mobile box and an oil filling cylinder assembly arranged in the mobile box, a connecting piece is arranged on the outer side of the mobile box, and the mobile box is connected to an external mechanical control arm through the connecting piece, and the oil filling cylinder assembly comprises an oil pumping cylinder, a piston block is arranged inside the oil pumping cylinder, a piston rod is fixedly installed on the piston block, the upper end of the piston rod passes through the top surface of the oil pumping cylinder and extends vertically upward, and an oil filling pipe is arranged at the lower end of the oil pumping cylinder, and the piston block is controlled to make a piston movement in the oil pumping cylinder, so that the oil is sucked into the oil pumping cylinder, and the oil filling port on the automobile air-conditioning compressor is filled with oil through the oil filling pipe;

[0008] An oil quantity control component for controlling the oil filling quantity of the oil filling cylinder component is arranged inside the moving box.

[0009] Preferably, a fixing block is fixedly mounted on the outer side surface of the pumping cylinder, and the fixing block is fixedly mounted on the inner wall surface of the moving box, and the fixing block drives the pumping cylinder to be distributed inside the moving box.

[0010] Preferably, the oil quantity control assembly includes two groups of support rods, and the two groups of support rods are symmetrically distributed and fixedly installed inside the moving box. The free ends of the support rods are provided with sliding rod sleeves, and sliding rods are slidably installed inside the sliding rod sleeves. A moving frame is commonly fixedly installed at the ends of the two groups of sliding rod sleeves which are away from each other. A protrusion is provided on the outer side surface of the moving frame, and the moving frame is fixedly connected to the piston rod via the protrusion. By controlling the up and down displacement of the moving frame, the moving frame makes piston movement with the piston block in the oil pumping cylinder. The greater the up and down displacement amplitude of the moving frame, the greater the amount of oil pumped into the oil pumping cylinder, and the more oil is discharged to the outside.

[0011] Preferably, a conical eccentric wheel for controlling the displacement amplitude of the moving frame is arranged inside the moving box, a driving sleeve is rotatably installed inside the moving box, a rotating shaft is threadedly installed on the inner end of the driving sleeve, and the conical eccentric wheel is fixedly installed on the rotating shaft.

[0012] Preferably, a motor box is provided on the outer side of the moving box and a driving motor is arranged in the motor box, and the output end of the driving motor in the motor box is fixedly connected to the driving shaft sleeve.

[0013] Preferably, the conical eccentric wheel is distributed between two groups of sliding rods, and rollers are provided at the ends of the two groups of sliding rods that are close to each other. By controlling the conical eccentric wheel to rotate eccentrically, the conical eccentric wheel pushes the movable frame to move up and down through the sliding rods.

[0014] Preferably, a hand wheel is provided at one end of the rotating shaft away from the conical eccentric wheel, and the hand wheel is rotatably mounted on the outer side of the moving box.

[0015] Beneficial Effects

[0016] The utility model provides an oil injection control device for an automobile air-conditioning compressor production line. It has the following beneficial effects:

[0017] (1) The oil injection control device of the automobile air-conditioning compressor production line controls the rotation of the driving sleeve so that the driving sleeve drives the conical eccentric wheel to make eccentric rotation through the rotating shaft. By controlling the conical eccentric wheel to make eccentric rotation, the conical eccentric wheel pushes the moving frame up and down through the sliding rod, thereby achieving the effect of the device performing reciprocating oil injection operation.

[0018] (2) The oil injection control device of the automobile air-conditioning compressor production line, when it is necessary to adjust the distribution position of the conical eccentric wheel, turn off the driving motor in the motor box so that the driving shaft sleeve is distributed in a relatively fixed state, and then turn the hand wheel to drive the rotating shaft to rotate in the driving shaft sleeve, thereby adjusting the left and right position of the conical eccentric wheel. When the end with a larger diameter of the conical eccentric wheel is distributed between the two sets of sliding rod sleeves, the conical eccentric wheel drives the movable frame to move up and down to increase the amplitude when making eccentric rotation, and vice versa. By controlling the up and down movement amplitude of the movable frame, it is convenient to control the oil pumping amount of the pumping cylinder, thereby quickly adjusting the oil injection amount of the oil injection cylinder assembly, and achieving the effect of quickly adjusting the reciprocating oil injection amount of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0020] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment in size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0021] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the oil injection control device of the automobile air-conditioning compressor production line;

[0022] Figure 2 This is a schematic diagram of the position structure of the oil filling cylinder assembly and the oil quantity control assembly in the oil filling control device of the automobile air-conditioning compressor production line;

[0023] Figure 3This is a schematic diagram of the three-dimensional structure of the oil filling cylinder assembly in the oil filling control device of the automobile air-conditioning compressor production line;

[0024] Figure 4 This is a schematic diagram of the oil quantity control component and the conical eccentric wheel position structure in the oil injection control device of the automobile air-conditioning compressor production line.

[0025] Legend:

[0026] 1. Mobile box; 2. Connecting piece; 3. Oil filling cylinder assembly; 301. Fixed block; 302. Pumping cylinder; 303. Oil filling pipe; 304. Piston rod; 305. Piston block; 4. Oil quantity control assembly; 401. Support rod; 402. Sliding rod sleeve; 403. Sliding rod; 404. Mobile frame; 405. Roller; 406. Bump; 5. Motor box; 6. Drive shaft sleeve; 7. Rotating shaft; 8. Conical eccentric wheel; 9. Handwheel. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Embodiment: An oil injection control device for an automobile air-conditioning compressor production line, such as Figures 1 to 3 As shown, it includes a mobile box 1 and an oil filling cylinder assembly 3 arranged in the mobile box 1, a connecting piece 2 is provided on the outer side of the mobile box 1, and the mobile box 1 is connected to an external mechanical control arm through the connecting piece 2, and the oil filling cylinder assembly 3 includes an oil pumping cylinder 302, and a fixed block 301 is fixedly installed on the outer side of the oil pumping cylinder 302, and the fixed block 301 is fixedly installed on the inner wall of the mobile box 1, and the fixed block 301 drives the oil pumping cylinder 302 to be distributed inside the mobile box 1, and a piston block 305 is provided inside the oil pumping cylinder 302, and a piston rod 304 is fixedly installed on the piston block 305, and the upper end of the piston rod 304 passes through the top surface of the oil pumping cylinder 302 and extends vertically upward, and an oil filling pipe 303 is provided at the lower end of the oil pumping cylinder 302, and the piston block 305 is controlled to make a piston movement in the oil pumping cylinder 302, so that the oil is sucked into the oil pumping cylinder 302, and the oil filling port on the automobile air-conditioning compressor is filled with oil through the oil filling pipe 303;

[0029] like Figure 2 and Figure 4As shown, an oil quantity control assembly 4 for controlling the oil filling amount of the oil filling cylinder assembly 3 is arranged inside the movable box 1, and the oil quantity control assembly 4 includes two groups of support rods 401, and the two groups of support rods 401 are symmetrically distributed and fixedly installed inside the movable box 1 in an upper and lower manner, and a sliding rod sleeve 402 is arranged at the free end of the support rod 401, and a sliding rod 403 is slidably installed inside the sliding rod sleeve 402, and a movable frame 404 is fixedly installed at one end of the two groups of sliding rod sleeves 402 which are away from each other, and a protrusion 406 is arranged on the outer side of the movable frame 404, and the movable frame 404 is fixedly connected to the piston rod 304 through the protrusion 406, and the movable frame 404 is controlled to move up and down so that the movable frame 404 moves with the piston block 305 in the oil pumping cylinder 302. The larger the amplitude of the upper and lower displacement of the movable frame 404 is, the larger the amount of oil sucked into the oil pumping cylinder 302 is, and the more oil is discharged outward;

[0030] like Figure 4 As shown, the interior of the moving box 1 is provided with a conical eccentric wheel 8 for controlling the displacement amplitude of the moving frame 404, the interior of the moving box 1 is rotatably installed with a driving shaft sleeve 6, the inner side end of the driving shaft sleeve 6 is threadedly installed with a rotating shaft 7, the conical eccentric wheel 8 is fixedly installed on the rotating shaft 7, the outer side of the moving box 1 is provided with a motor box 5 and the motor box 5 is provided with a driving motor, the output end of the driving motor in the motor box 5 is fixedly connected to the driving shaft sleeve 6, by controlling the driving shaft sleeve 6 to rotate, the driving shaft sleeve 6 drives the conical eccentric wheel 8 to make eccentric rotation through the rotating shaft 7, the conical eccentric wheel 8 is distributed between two groups of sliding rods 403, and the ends of the two groups of sliding rods 403 that are close to each other are provided with a roller 405, by controlling the conical eccentric wheel 8 to make eccentric rotation, the conical eccentric wheel 8 pushes the moving frame 404 up and down through the sliding rod 403. Displacement, a handwheel 9 is provided at one end of the rotating shaft 7 away from the conical eccentric wheel 8, and the handwheel 9 is rotatably installed on the outer side of the movable box 1. When the distribution position of the conical eccentric wheel 8 needs to be adjusted, the driving motor in the motor box 5 is turned off to make the driving shaft sleeve 6 relatively fixed. At this time, the handwheel 9 is turned to make the handwheel 9 drive the rotating shaft 7 to rotate in the driving shaft sleeve 6, thereby adjusting the left and right position of the conical eccentric wheel 8. When the end with a larger diameter of the conical eccentric wheel 8 is distributed between the two sets of slide rod sleeves 402, the conical eccentric wheel 8 drives the movable frame 404 to move up and down with a larger amplitude when making eccentric rotation, and vice versa. By controlling the up and down movement amplitude of the movable frame 404, it is convenient to control the oil pumping amount of the pumping cylinder 302, thereby quickly adjusting the oil injection amount of the oil injection cylinder assembly 3 to the automobile air-conditioning compressor.

[0031] The working principle of this utility model:

[0032] By controlling the driving sleeve 6 to rotate, the driving sleeve 6 drives the conical eccentric wheel 8 to rotate eccentrically through the rotating shaft 7. By controlling the conical eccentric wheel 8 to rotate eccentrically, the conical eccentric wheel 8 pushes the moving frame 404 to move up and down through the sliding rod 403.

[0033] When it is necessary to adjust the distribution position of the conical eccentric wheel 8, the driving motor in the motor box 5 is turned off to make the driving shaft sleeve 6 relatively fixed. At this time, the hand wheel 9 is turned to make the hand wheel 9 drive the rotating shaft 7 to rotate in the driving shaft sleeve 6, thereby adjusting the left and right position of the conical eccentric wheel 8. When the end with a larger diameter of the conical eccentric wheel 8 is distributed between the two sets of sliding rod sleeves 402, the conical eccentric wheel 8 drives the moving frame 404 to move up and down with a larger amplitude when making eccentric rotation, and vice versa. By controlling the up and down movement amplitude of the moving frame 404, it is convenient to control the oil extraction amount of the pumping cylinder 302, thereby quickly adjusting the oil injection amount of the oil injection cylinder assembly 3 in the automobile air-conditioning compressor.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An oil injection control device for an automobile air-conditioning compressor production line, comprising a moving box (1) and an oil injection cylinder assembly (3) arranged in the moving box (1), a connecting piece (2) being arranged on the outer side of the moving box (1), and the moving box (1) being connected to an external mechanical control arm via the connecting piece (2), characterized in that: The oil injection cylinder assembly (3) comprises an oil pumping cylinder (302), a piston block (305) is provided inside the oil pumping cylinder (302), a piston rod (304) is fixedly mounted on the piston block (305), the upper end of the piston rod (304) passes through the top surface of the oil pumping cylinder (302) and extends vertically upward, and an oil injection pipe (303) is provided at the lower end of the oil pumping cylinder (302); An oil quantity control component (4) for controlling the oil quantity injected by the oil injection cylinder component (3) is arranged inside the movable box (1).

2. The oil injection control device for an automobile air-conditioning compressor production line according to claim 1 is characterized in that: A fixing block (301) is fixedly mounted on the outer side surface of the pumping cylinder (302), and the fixing block (301) is fixedly mounted on the inner wall surface of the mobile box (1). The fixing block (301) drives the pumping cylinder (302) to be distributed inside the mobile box (1).

3. The oil injection control device for an automobile air-conditioning compressor production line according to claim 1 is characterized in that: The oil quantity control assembly (4) comprises two groups of support rods (401), the two groups of support rods (401) are symmetrically distributed up and down and fixedly installed inside the moving box (1), the free ends of the support rods (401) are provided with sliding rod sleeves (402), and a sliding rod (403) is slidably installed inside the sliding rod sleeves (402), and a moving frame (404) is fixedly installed at one end of the two groups of sliding rod sleeves (402) that are away from each other, and a protrusion (406) is provided on the outer side surface of the moving frame (404), and the moving frame (404) is fixedly connected to the piston rod (304) through the protrusion (406).

4. The oil injection control device for an automobile air-conditioning compressor production line according to claim 3 is characterized in that: A conical eccentric wheel (8) for controlling the displacement amplitude of the moving frame (404) is arranged inside the moving box (1); a driving shaft sleeve (6) is rotatably mounted inside the moving box (1); a rotating shaft (7) is threadedly mounted on the inner end of the driving shaft sleeve (6); and the conical eccentric wheel (8) is fixedly mounted on the rotating shaft (7).

5. The oil injection control device for an automobile air-conditioning compressor production line according to claim 4 is characterized in that: The outer side surface of the moving box (1) is provided with a motor box (5), and a driving motor is arranged in the motor box (5); the output end of the driving motor in the motor box (5) is fixedly connected to the driving shaft sleeve (6).

6. The oil injection control device for an automobile air-conditioning compressor production line according to claim 4 is characterized in that: The conical eccentric wheel (8) is distributed between two groups of sliding rods (403), and rollers (405) are arranged at the ends of the two groups of sliding rods (403) that are close to each other.

7. The oil injection control device for an automobile air-conditioning compressor production line according to claim 4, characterized in that: A hand wheel (9) is provided at one end of the rotating shaft (7) away from the conical eccentric wheel (8), and the hand wheel (9) is rotatably mounted on the outer side of the moving box (1).