Intelligent biochar activation device for producing high-quality biochar
By designing an intelligent biochar activation device, and using the pushing module and annular moving mechanism to increase the stirring and mixing area, the problems of small stirring area and low mixing efficiency in the prior art are solved, and efficient activated carbon production is achieved.
Patent Information
- Application Number
- CN202421696503.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The mixing area of the existing activation device for rice husk activated carbon production is small, making it difficult to mix uniformly on a larger area in the tank, which affects the mixing production efficiency.
An intelligent biochar activation device is designed, including an activation tank, a stirring mixing rod, a push assembly and an annular moving mechanism. The mixing area is increased by pushing the assembly to move the agitating mixing rod back and forth, and the mixing mixing rod is moved annularly through an annular moving mechanism.
A uniform stirring and mixing of raw materials in the activation tank is achieved, the stirring area and stirring effect are increased, and the efficiency of activated carbon production is improved.
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Figure CN222833996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of activated carbon production, in particular to an intelligent biochar activation device for producing high-quality biochar. Background Art
[0002] Activated carbon is generally made by adding raw materials such as sawdust and fruit shells to liquid for carbonization, and then mixing and activating them to make activated carbon;
[0003] After searching, a Chinese patent disclosed an activation device for the production of rice husk activated carbon (Announcement No. CN214880239 U). This patented technology solves the problem of heat preservation, impregnation and dehydration in the production and activation process of rice husk activated carbon.
[0004] However, the mixing area of the mixing part in the technical solution of the above patent document is small, which makes it difficult to evenly mix a large area in the tank, affecting the mixing production efficiency;
[0005] Therefore, an intelligent biochar activation device for producing high-quality biochar is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the present utility model is to provide an intelligent biochar activation device for producing high-quality biochar in order to solve the above-mentioned problem, thereby improving the problem that the stirring area of the mixing part is small, it is difficult to evenly mix the device over a large area in the pool, and the mixing production efficiency is affected.
[0007] The utility model achieves the above-mentioned purpose through the following technical solutions. An intelligent biochar activation device for producing high-quality biochar comprises: an activation pool, a cover plate movably hinged at the side end of the activation pool, and a stirring and mixing rod is arranged on the inner wall of the activation pool; a pushing component, used to push the stirring and mixing rod to move back and forth, and the pushing component for mixing and stirring the activation pool is arranged on the upper side of the activation pool; an annular moving mechanism, used to make the stirring and mixing rod move in an annular manner while the pushing component is pushed, and the annular moving mechanism for increasing the mixing area is arranged on the upper side of the activation pool; wherein the annular moving mechanism comprises a guide component arranged on the upper side of the activation pool, and a stabilizing component is arranged on one side of the guide component.
[0008] Preferably, the pushing component includes a second driving motor fixedly connected to the upper end of the activation pool, the output end of the second driving motor is fixedly connected to a reciprocating screw, the surface of the reciprocating screw is threadedly connected to a pushing nut, and the lower end of the pushing nut is fixedly connected to a pushing frame. The pushing component can push the annular moving mechanism to slide back and forth to stir and mix the raw materials in the activation pool.
[0009] Preferably, the upper end of the activation pool is fixedly connected to a limiting frame, and the pushing frame is slidably connected to the surface of the limiting frame. The limiting frame can make the pushing frame more stable when sliding, less prone to skewing, and more stable.
[0010] Preferably, two rotating racks are fixedly connected to the upper end of the activation pool, and the reciprocating screw is rotatably connected to the inner walls of the two rotating racks. The rotating racks can make the rotation of the reciprocating screw more stable and less likely to swing.
[0011] Preferably, the guide assembly includes a sliding frame slidably connected to the surface of the pushing frame, the upper end of the sliding frame is fixedly connected to a first drive motor, the stirring and mixing rod is fixedly connected to the output end of the first drive motor, the stirring and mixing rod is rotatably connected to the inner wall of the sliding frame, and the inner wall of the activation pool is fixedly connected to a guide ring. The guide assembly can guide the stirring and mixing rod when it rotates, so that it can rotate in a circle, stir a large area in the activation pool, and increase the stirring and mixing effect.
[0012] Preferably, the stabilizing component includes a mounting frame rotatably connected to the lower side of the sliding frame, the mounting frame slidingly cooperates with the surface of the guide ring, a spring is fixedly connected to the side end of the mounting frame, one end of the spring is fixedly connected to a fitting frame, which can be pushed to fit the guide component through the stabilizing component to reduce shaking during circular movement.
[0013] Preferably, a stabilizing slide bar is fixedly connected to the side end of the laminating frame, and one end of the stabilizing slide bar movably passes through the mounting frame and extends outward. The stabilizing slide bar can make the spring push more stable and less prone to lateral elastic deformation and damage.
[0014] The beneficial effects of the utility model are:
[0015] 1. This device can stir and mix the raw materials in the activation tank to produce activated carbon. The raw materials in the activation tank are stirred and mixed by the stirring and mixing rod. At this time, the annular moving mechanism is driven to push the pushing component to slide back and forth on the upper side of the activation tank. At the same time, the stirring and mixing rod is guided by the guide component to slide back and forth around the shape of the guide component, thereby increasing the sliding stirring area and the stirring effect. At the same time, the stabilizing component is used to make it fit closely with the guide component to increase stability.
[0016] 2. When the sliding frame slides on the upper side of the guide ring, the spring pushes the fitting frame to slide on the surface of the guide ring more stably, and the fitting is tight and not easy to tilt. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a main perspective view of the utility model;
[0018] Figure 2 It is a cutaway stereogram of the utility model;
[0019] Figure 3 For the utility model Figure 2 A magnified view of middle;
[0020] Figure 4 For the utility model Figure 2 Enlarged view of B.
[0021] In the figure: 1. activation tank; 2. cover plate; 3. stirring and mixing rod; 4. annular moving mechanism; 401. guide assembly; 4011. guide ring; 4012. sliding frame; 4013. first driving motor; 402. stabilizing assembly; 4021. mounting frame; 4022. spring; 4023. fitting frame; 4024. stabilizing slide bar; 5. pushing assembly; 501. second driving motor; 502. rotating frame; 503. reciprocating screw; 504. pushing nut; 505. pushing frame; 506. limiting frame. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] When implementing: Figure 1-4 As shown, an intelligent biochar activation device for producing high-quality biochar comprises: an activation pool 1, a cover plate 2 is movably hinged at the side end of the activation pool 1, and a stirring and mixing rod 3 is arranged on the inner wall of the activation pool 1; a pushing component 5 is used to push the stirring and mixing rod 3 to move back and forth, and the pushing component 5 for mixing and stirring the inside of the activation pool 1 is arranged on the upper side of the activation pool 1; an annular moving mechanism 4 is used to make the stirring and mixing rod 3 move in an annular manner while the pushing component 5 pushes, and the annular moving mechanism 4 for increasing the mixing area is arranged on the upper side of the activation pool 1; wherein the annular moving mechanism 4 comprises a guide component 401 arranged on the upper side of the activation pool 1, and a stabilizing component 4 is arranged on one side of the guide component 401 02. When the raw materials in the activation tank 1 are stirred and mixed by the device to produce activated carbon, the raw materials in the activation tank 1 are stirred and mixed by the stirring and mixing rod 3. At this time, the annular moving mechanism 4 is driven to push the pushing component 5 to slide back and forth on the upper side of the activation tank 1. At the same time, the stirring and mixing rod 3 is guided by the guide component 401 to slide back and forth in an annular manner around the shape of the guide component 401, thereby increasing the sliding stirring area and the stirring effect. At the same time, the stabilizing component 402 makes it fit closely with the guide component 401 to increase stability. The activation tank 1 and the stirring and mixing rod 3 have the same structure as the activation tank and the grabbing device in the comparative document, and can realize the functions of heat preservation, heating, mixing and grabbing.
[0024] like Figure 3 and Figure 4 As shown, the pushing component 5 includes a second driving motor 501 fixedly connected to the upper end of the activation pool 1, and a reciprocating screw 503 is fixedly connected to the output end of the second driving motor 501. A pushing nut 504 is threadedly connected to the surface of the reciprocating screw 503, and a pushing frame 505 is fixedly connected to the lower end of the pushing nut 504. When the stirring and mixing rod 3 is pushed to move for stirring, the second driving motor 501 is manually started at this time, and the second driving motor 501 drives the reciprocating screw 503 to rotate. The reciprocating screw 503 can achieve reciprocating sliding of the pushing nut 504 on the pushing surface without changing the rotation direction of the main shaft. It is usually composed of two thread grooves with the same pitch and opposite rotation directions. When the threaded rod rotates, the pushing nut 504 is driven to slide back and forth through the internal thread groove surface. At this time, the reciprocating screw 503 drives the pushing nut 504 and the second driving motor 501 to slide back and forth. The second drive motor 501 is a three-phase asynchronous motor. For those working in this technical field, the second drive motor 501 is the prior art and there is no need to elaborate on it. The upper end of the activation pool 1 is fixedly connected to a limiting frame 506, and the pushing frame 505 is slidably connected to the surface of the limiting frame 506. When the pushing nut 504 slides back and forth to push the pushing frame 505, the pushing frame 505 is prone to tilt. The rotation of the pushing frame 505 is limited by the limiting frame 506, so that the pushing frame 505 is not prone to tilt when sliding. Two rotating frames 502 are fixedly connected to the upper end of the activation pool 1, and the reciprocating screw 503 is rotatably connected to the inner walls of the two rotating frames 502. When the reciprocating screw 503 rotates, it is easy to swing due to its long length. The rotation of the reciprocating screw 503 is limited by the rotating frame 502, so that when the reciprocating screw 503 rotates, it is not prone to swing.
[0025] like Figure 3 and Figure 4As shown, the guide assembly 401 includes a sliding frame 4012 slidably connected to the surface of the pushing frame 505, the upper end of the sliding frame 4012 is fixedly connected to the first drive motor 4013, the stirring and mixing rod 3 is fixedly connected to the output end of the first drive motor 4013, the stirring and mixing rod 3 is rotatably connected to the inner wall of the sliding frame 4012, and the inner wall of the activation pool 1 is fixedly connected to the guide ring 4011. When the pushing frame 505 is pushed to slide, the pushing frame 505 pushes the sliding frame 4012 to slide back and forth, and the sliding frame 4012 slides back and forth on the upper side of the guide ring 4011 through the surface shape of the guide ring 4011, stirring and mixing a large area in the activation pool 1 to increase the mixing effect. The first drive motor 4013 is a three-phase asynchronous motor. For the staff in this technical field, the first drive motor 4013 is the prior art and will not be described in detail here. The stabilizing assembly 402 includes a rotatably connected The mounting frame 4021 on the lower side of the sliding frame 4012 is slidably matched with the surface of the guide ring 4011. The side end of the mounting frame 4021 is fixedly connected with a spring 4022, and one end of the spring 4022 is fixedly connected with a fitting frame 4023. When the sliding frame 4012 slides on the upper side of the guide ring 4011, the spring 4022 pushes the fitting frame 4023 to slide on the surface of the guide ring 4011 more stably, and the tight fit is not easy to be skewed. The side end of the fitting frame 4023 is fixedly connected with a stabilizing slide bar 4024, and one end of the stabilizing slide bar 4024 movably passes through the mounting frame 4021 and extends outward. When the spring 4022 pushes the fitting frame 4023 to slide on the surface of the guide ring 4011, the spring 4022 is prone to lateral elastic deformation and damage. At this time, the mounting frame 4021 is supported by the stabilizing slide bar 4024, so that the spring 4022 is not prone to lateral elastic deformation and damage.
[0026] When the utility model is in use, the raw materials in the activation pool 1 are stirred and mixed by the device to produce activated carbon. At this time, the second drive motor 501 is manually started, and the second drive motor 501 drives the reciprocating screw 503 to rotate. At this time, the reciprocating screw 503 drives the pushing nut 504 and the second drive motor 501 to slide back and forth. When the pushing frame 505 is pushed to slide, the pushing frame 505 pushes the sliding frame 4012 to slide back and forth. The sliding frame 4012 slides back and forth on the upper side of the guide ring 4011 through the surface shape of the guide ring 4011, so as to stir and mix a large area in the activation pool 1 to increase the mixing effect. At this time, the spring 4022 pushes the fitting frame 4023 to slide on the surface of the guide ring 4011 more stably, and the sliding is tightly fitted and not easy to be skewed. At this time, the stirring and mixing rod 3 is started to stir the raw materials in the activation pool 1. At the same time, the stirring and mixing rod 3 is carried and moved to a large area, thereby improving the stirring area and production efficiency.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An intelligent biochar activation device for producing high-quality biochar, characterized in that: include: An activation pool (1), wherein a cover plate (2) is movably hinged at a side end of the activation pool (1), and a stirring and mixing rod (3) is arranged on an inner wall of the activation pool (1); A pushing component (5) is used to push the stirring and mixing rod (3) to move back and forth, and the pushing component (5) for mixing and stirring the inside of the activation pool (1) is arranged on the upper side of the activation pool (1); An annular moving mechanism (4) is used to make the stirring and mixing rod (3) move in an annular manner while being pushed by the pushing component (5), and the annular moving mechanism (4) for increasing the mixing area is arranged on the upper side of the activation tank (1); The annular moving mechanism (4) comprises a guide component (401) arranged on the upper side of the activation pool (1), and a stabilizing component (402) is arranged on one side of the guide component (401).
2. The intelligent biochar activation device for producing high-quality biochar according to claim 1, characterized in that: The pushing assembly (5) comprises a second driving motor (501) fixedly connected to the upper end of the activation pool (1); a reciprocating screw (503) is fixedly connected to the output end of the second driving motor (501); a pushing nut (504) is threadedly connected to the surface of the reciprocating screw (503); and a pushing frame (505) is fixedly connected to the lower end of the pushing nut (504).
3. The intelligent biochar activation device for producing high-quality biochar according to claim 2, characterized in that: The upper end of the activation pool (1) is fixedly connected to a limiting frame (506), and the pushing frame (505) is slidably connected to the surface of the limiting frame (506).
4. The intelligent biochar activation device for producing high-quality biochar according to claim 2, characterized in that: Two rotating frames (502) are fixedly connected to the upper end of the activation pool (1), and the reciprocating screw (503) is rotatably connected to the inner walls of the two rotating frames (502).
5. The intelligent biochar activation device for producing high-quality biochar according to claim 2, characterized in that: The guide assembly (401) comprises a sliding frame (4012) slidably connected to the surface of the pushing frame (505); the upper end of the sliding frame (4012) is fixedly connected to a first driving motor (4013); the stirring and mixing rod (3) is fixedly connected to the output end of the first driving motor (4013); the stirring and mixing rod (3) is rotatably connected to the inner wall of the sliding frame (4012); and the inner wall of the activation pool (1) is fixedly connected to a guide ring (4011).
6. The intelligent biochar activation device for producing high-quality biochar according to claim 5, characterized in that: The stabilizing component (402) comprises a mounting frame (4021) rotatably connected to the lower side of the sliding frame (4012); the mounting frame (4021) is slidably matched with the surface of the guide ring (4011); a spring (4022) is fixedly connected to the side end of the mounting frame (4021); and one end of the spring (4022) is fixedly connected to a fitting frame (4023).
7. The intelligent biochar activation device for producing high-quality biochar according to claim 6, characterized in that: The side end of the laminating frame (4023) is fixedly connected to a stabilizing slide bar (4024), and one end of the stabilizing slide bar (4024) movably passes through the mounting frame (4021) and extends outward.
Citation Information
Patent Citations
Activation device for rice hull activated carbon production
CN214880239U