Microbial agent reaction kettle
By using structures such as air pumps and stirring rods in the microbial agent reactor, the problem of microbial hypoxia caused by slow oxygen dissolution speed is solved, the growth and reaction efficiency of microorganisms is improved, and the cleaning process is simplified.
Patent Information
- Application Number
- CN202421571955.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-04
AI Technical Summary
When used in existing microbial agent reactors, oxygen dissolves into the liquid phase at a slow rate, resulting in some microorganisms being in an hypoxia state, affecting their growth and reaction efficiency.
A microbial agent reactor was designed to pump external oxygen into the tank through an air pump, and the combined structure of the stirring rod and the aeration tube was used to increase the solubility of oxygen, while driving the rotation of the driving gear and the special-shaped scraper to achieve the cleaning of the inner wall of the tank.
By increasing the solubility of oxygen, it ensures that the microorganisms are always in a suitable growth environment, thereby improving their growth and reaction efficiency, and simplifying the cleaning process of the inner wall of the tank and improving the practicality of the device.
Smart Images

Figure CN222834300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of microbial cultivation, in particular to a microbial inoculant reaction kettle. Background Art
[0002] Microbial agents are products containing active microorganisms that can grow and reproduce in a specific environment and achieve specific functions through metabolism. Microbial agents are widely used in environmental protection, agricultural production, animal husbandry, sewage treatment and other fields due to their own advantages and can play an important role.
[0003] A reactor is required for the cultivation of microbial agents so that the microbial strains can be cultured under suitable environmental conditions to produce specific metabolites, such as drugs, enzymes or other useful biological products.
[0004] However, in most of the microbial inoculant reactors currently available on the market, oxygen mass transfer becomes a factor limiting microbial growth and metabolite production when in use. Therefore, external oxygen is pumped into the tank through an air pump. However, due to the large internal volume of the tank, the speed at which oxygen completely dissolves into the liquid phase is slow, which will cause some microorganisms to be in an oxygen-deficient state, thereby affecting their growth and reaction efficiency and failing to meet the needs of users. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a microbial agent reactor, which aims to improve the problem in the prior art that the speed at which oxygen dissolves into the liquid phase in the microbial agent reactor is slow during use, thereby affecting the reaction efficiency of the device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a microbial inoculant reactor, comprising a support frame, one side of four support frames is fixedly connected to the same hollow circular sleeve, the inner side of the hollow circular sleeve is fixedly connected to a tank body, a tank cover is arranged on the top of the tank body, an air pump is fixedly connected to the middle of the top of the tank cover, the input end of the air pump is connected to an air inlet pipe, the output end of the air inlet pipe passes through the tank cover and is connected to an air outlet pipe, the outer bottom of the air outlet pipe is rotatably connected to a hollow tube, and the outer sides of the hollow tube are surrounded by the same. A plurality of stirring rods are fixedly connected thereto, the bottom end of the hollow tube is connected to a hollow box, the four sides of the hollow box are connected to aeration pipes, a plurality of aeration holes are equidistantly provided at the bottoms of the aeration pipes, a driven gear is fixedly connected to the middle and upper part of the outer side of the hollow tube, a servo motor is fixedly connected to the right side of the top of the tank cover, the output end of the servo motor passes through the tank cover and is fixedly connected to a driving gear, the driving gear is meshed with the driven gear, a temperature control component is arranged inside the hollow sleeve, and a cleaning mechanism is arranged inside the tank body.
[0007] As a further description of the above technical solution:
[0008] The cleaning mechanism comprises a hollow ring, which is fixedly connected to the inner top of the tank cover, the inner side of the hollow ring is rotatably connected to a hollow toothed ring, the hollow toothed ring is meshingly connected to a driving gear, and a plurality of special-shaped scrapers are fixedly connected to the bottom of the hollow toothed ring at equal intervals.
[0009] As a further description of the above technical solution:
[0010] The temperature control component includes a condenser, which is fixedly connected to the inside of a hollow circular sleeve. The middle and upper right side portion of the condenser is connected to a liquid inlet pipe, and the middle and lower right side portion of the condenser is connected to a liquid outlet pipe. The right ends of the liquid inlet pipe and the liquid outlet pipe both pass through the hollow circular sleeve and are threadedly connected to a first sealing cover. A cavity is opened on the inner side of the tank body, and a plurality of heating rods are fixedly connected at equal intervals around the inside of the cavity. A temperature sensor is fixedly connected to the middle and upper left side portion of the hollow circular sleeve.
[0011] As a further description of the above technical solution:
[0012] The top front side of the tank cover is connected with a liquid inlet, the bottom of the tank body is connected with a liquid outlet, and one side of the liquid outlet and the liquid inlet is threadedly connected with a second sealing cover.
[0013] As a further description of the above technical solution:
[0014] A controller is fixedly connected to the middle part of the left side of the hollow circular sleeve, and the controller is electrically connected to the air pump, the servo motor and the heating rod respectively.
[0015] As a further description of the above technical solution:
[0016] A protective cover is arranged on the outer side of the controller, and one side of the protective cover is rotatably connected to the left side of the hollow circular sleeve.
[0017] As a further description of the above technical solution:
[0018] Bolts are threadedly connected to the left and right sides of the tank cover, and one end of the bolt passes through the tank cover and the tank body in sequence.
[0019] As a further description of the above technical solution:
[0020] The sizes of the plurality of special-shaped scrapers all match the internal size of the tank body.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, external oxygen can be pumped into the tank body through an air pump. At this time, oxygen will enter the microbial liquid through the aeration pipe. At the same time, starting the servo motor can drive the driving gear to rotate, and the driven gear will rotate accordingly, thereby driving the hollow tube to rotate. The stirring rod outside the hollow tube will rotate accordingly to fully mix the microbial liquid in the tank body with oxygen, which can increase the solubility of oxygen and will not cause some microorganisms to be in an oxygen-deficient state, thereby improving their growth and reaction efficiency and meeting the needs of users.
[0023] 2. In the utility model, when the driving gear rotates, the hollow gear ring will rotate accordingly, thereby driving the special-shaped scraper to rotate and scrape away the microorganisms remaining on the inner wall of the tank. It is relatively simple for the staff to clean the inner wall of the tank, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A stereoscopic diagram of a microbial agent reactor proposed in the utility model;
[0025] Figure 2 This is a partial structural cross-sectional view of a microbial agent reactor proposed in the utility model;
[0026] Figure 3 The utility model is a bottom view of the local structure of a microbial inoculant reactor.
[0027] Legend:
[0028] 1. Support frame; 2. Cleaning mechanism; 201. Hollow ring; 202. Hollow gear ring; 203. Special-shaped scraper; 3. Hollow circular sleeve; 4. Tank body; 5. Tank cover; 6. Air pump; 7. Air inlet pipe; 8. Air outlet pipe; 9. Hollow pipe; 10. Stirring rod; 11. Hollow box; 12. Aeration pipe; 13. Aeration hole; 14. Driven gear; 15. Servo motor; 16. Driving gear; 17. Bolt; 18. Condenser; 19. Liquid inlet pipe; 20. Liquid outlet pipe; 21. First sealing cover; 22. Cavity; 23. Heating rod; 24. Liquid outlet; 25. Liquid inlet; 26. Second sealing cover; 27. Controller; 28. Protective cover; 29. Temperature sensor. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Reference Figure 1 , Figure 2 and Figure 3 The utility model provides an embodiment: a microbial inoculant reactor, comprising a support frame 1, one side of four support frames 1 is fixedly connected with a same hollow circular sleeve 3, the inner side of the hollow circular sleeve 3 is fixedly connected with a tank body 4, a tank cover 5 is arranged on the top of the tank body 4, an air pump 6 is fixedly connected to the middle of the top of the tank cover 5, the input end of the air pump 6 is connected with an air inlet pipe 7, the output end of the air inlet pipe 7 passes through the tank cover 5 and is connected with an air outlet pipe 8, the outer bottom of the air outlet pipe 8 is rotatably connected with a hollow tube 9, and a plurality of stirring rods are fixedly connected to the outer side of the hollow tube 9 at equal intervals. 10, the bottom end of the hollow tube 9 is connected with a hollow box 11, and the four sides of the hollow box 11 are connected with aeration pipes 12, and the bottoms of the multiple aeration pipes 12 are evenly spaced and provided with multiple aeration holes 13, a driven gear 14 is fixedly connected to the middle and upper part of the outer side of the hollow tube 9, a servo motor 15 is fixedly connected to the right side of the top of the tank cover 5, the output end of the servo motor 15 passes through the tank cover 5 and is fixedly connected with a driving gear 16, and the driving gear 16 is meshed and connected with the driven gear 14, a temperature control component is arranged inside the hollow sleeve 3, and a cleaning mechanism 2 is arranged inside the tank body 4;
[0031] Specifically, the air pump 6 can continuously draw oxygen from the outside into the tank body 4. This process is crucial because oxygen is an indispensable factor for the growth and metabolism of microorganisms. After oxygen is drawn into the tank body 4, it will be evenly distributed in the microbial culture liquid through the carefully designed aeration pipe 12. At the same time, the servo motor 15 can drive the driving gear 16 to start rotating, because the driven gear 14 and the driving gear 16 are closely connected through a precise meshing relationship. When the driving gear 16 rotates, the driven gear 14 will also rotate, the hollow tube 9 will also rotate, and the stirring rod 10 on the outside will also rotate. They can fully mix the microbial culture liquid and oxygen inside the tank body 4 during the rotation process. Through this mixing method, the solubility of oxygen is significantly increased, thereby ensuring that the microorganisms are always in a suitable growth environment, so as to give full play to their biological activity.
[0032] Reference Figure 2 and Figure 3 The cleaning mechanism 2 includes a hollow ring 201, which is fixedly connected to the inner top of the tank cover 5, and a hollow toothed ring 202 is rotatably connected to the inner side of the hollow ring 201, and the hollow toothed ring 202 is meshedly connected to the driving gear 16, and a plurality of special-shaped scrapers 203 are fixedly connected to the bottom of the hollow toothed ring 202 at equal intervals, and the sizes of the plurality of special-shaped scrapers 203 are matched with the internal size of the tank body 4;
[0033] Specifically, when the driving gear 16 rotates, the hollow tooth ring 202 meshing therewith will also rotate, and the special-shaped scraper 203 at the bottom of the hollow tooth ring 202 will rotate to scrape the microorganisms remaining on the inner wall of the tank body 4. The design of the special-shaped scraper 203 is very clever, and its shape and size have been carefully calculated and optimized to ensure that it can fit closely to the inner wall of the tank body 4, thereby achieving an efficient scraping effect. During the scraping process, the special-shaped scraper 203 can effectively remove the microbial residues on the inner wall of the tank body 4, so that the inner wall of the tank body 4 remains clean, and it is relatively simple for the staff to clean the inner wall of the tank body 4, thereby improving the practicality of the device.
[0034] Reference Figure 1 and Figure 2 The temperature control component includes a condenser 18, which is fixedly connected to the inside of the hollow sleeve 3. The upper and middle right side of the condenser 18 is connected to a liquid inlet pipe 19, and the lower and middle right side of the condenser 18 is connected to a liquid outlet pipe 20. The right ends of the liquid inlet pipe 19 and the liquid outlet pipe 20 both pass through the hollow sleeve 3 and are threadedly connected to a first sealing cover 21. A cavity 22 is provided on the inner side of the tank body 4, and a plurality of heating rods 23 are fixedly connected to the inside of the cavity 22 at equal intervals. A temperature sensor 29 is fixedly connected to the upper and middle left side of the hollow sleeve 3;
[0035] Specifically, the temperature inside the tank body 4 can be monitored in real time through the temperature sensor 29. When the temperature inside the tank body 4 is higher than the maximum temperature set by the temperature sensor 29, the first sealing cover 21 outside the liquid inlet pipe 19 is opened, allowing cooling water to flow into the condenser 18 through the liquid inlet pipe 19. The condenser 18 is located at the periphery of the tank body 4. Through the circulation of cooling water, the heat inside the tank body 4 can be absorbed and taken away, thereby achieving the cooling treatment of the tank body 4. In this process, the flow rate and temperature of the cooling water can be accurately controlled by the system to ensure that the cooling effect is optimal. On the contrary, when the temperature inside the tank body 4 is lower than the minimum temperature set by the temperature sensor 29, the heat released by the heating rod 23 can increase the temperature inside the tank body 4. Through such a set of precise temperature control system, the growth and reaction of microorganisms can always be in the most suitable temperature conditions. This can not only improve the growth rate and reproduction efficiency of microorganisms, but also promote the metabolic activities of microorganisms, thereby accelerating the reaction process and improving the reaction efficiency of the device.
[0036] Reference Figure 1 and Figure 2 The top front side of the tank cover 5 is connected to a liquid inlet 25, the bottom of the tank body 4 is connected to a liquid outlet 24, and one side of the liquid outlet 24 and the liquid inlet 25 are both threadedly connected to a second sealing cover 26;
[0037] Specifically, the liquid inlet 25 can be used to conveniently inject microbial liquid into the tank body 4, and the liquid outlet 24 can be used to collect the cultured microorganisms. The second sealing cover 26 can prevent foreign impurities from entering the tank body 4 and affecting the subsequent reaction of the microbial liquid.
[0038] Reference Figure 1 A controller 27 is fixedly connected to the middle of the left side of the hollow sleeve 3. The controller 27 is electrically connected to the air pump 6, the servo motor 15 and the heating rod 23 respectively. A protective cover 28 is arranged on the outside of the controller 27. One side of the protective cover 28 is rotatably connected to the left side of the hollow sleeve 3.
[0039] Specifically, the operation of the air pump 6, the servo motor 15 and the heating rod 23 can be controlled by the controller 27, and the protective cover 28 can protect the controller 27 from being damaged by external factors.
[0040] Reference Figure 1 and Figure 2 The left and right sides of the tank cover 5 are both threadedly connected with bolts 17, and one end of the bolt 17 passes through the tank cover 5 and the tank body 4 in sequence;
[0041] Specifically, loosening the bolts 17 can release the limit fixation of the tank cover 5, and then the tank cover 5 can be removed to inspect and maintain the structure at the bottom thereof.
[0042] Working principle: When using the device, first open the second sealing cover 26 on the top of the liquid inlet 25, and inject the microbial liquid into the tank body 4 through the liquid inlet 25, then connect the air inlet pipe 7 with the external oxygen tank, and then pump the external oxygen into the tank body 4 through the air pump 6. At this time, the oxygen will enter the microbial liquid through the aeration pipe 12. At the same time, the servo motor 15 can be started to drive the driving gear 16 to rotate, and the driven gear 14 will also rotate due to the meshing with the driving gear 16, thereby driving the hollow tube 9 to rotate. The stirring rod 10 outside the hollow tube 9 will rotate to fully mix the microbial liquid in the tank body 4 with oxygen, which can increase the solubility of oxygen and will not cause some microorganisms to be in an oxygen-deficient state, thereby improving their growth and reaction efficiency, which can meet the needs of users, and the temperature sensor 29 can be used to set the temperature of the microorganism. When the internal temperature of the tank body 4 is higher than the maximum temperature set by the temperature sensor 29, the first sealing cover 21 on the outside of the liquid inlet pipe 19 is opened, and then cooling water is injected into the condenser 18 through the liquid inlet pipe 19 to cool the tank body 4. When the internal temperature of the tank body 4 is lower than the minimum temperature set by the temperature sensor 29, the heating rod 23 is started to heat the tank body 4, so that the growth and reaction of the microorganisms are always in the most suitable temperature conditions, thereby improving the reaction efficiency of the device. When the driving gear 16 rotates, the hollow gear ring 202 will also rotate due to the engagement with the driving gear 16, thereby driving the special-shaped scraper 203 to rotate to scrape the microorganisms remaining on the inner wall of the tank body 4. It is relatively simple for the staff to clean the inner wall of the tank body 4, thereby improving the practicality of the device.
[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A microbial agent reactor, comprising a support frame (1), characterized in that: One side of the four support frames (1) is fixedly connected to the same hollow circular sleeve (3), the inner side of the hollow circular sleeve (3) is fixedly connected to a tank body (4), a tank cover (5) is arranged on the top of the tank body (4), an air pump (6) is fixedly connected to the middle of the top of the tank cover (5), the input end of the air pump (6) is connected to an air inlet pipe (7), the output end of the air inlet pipe (7) passes through the tank cover (5) and is connected to an air outlet pipe (8), the outer bottom of the air outlet pipe (8) is rotatably connected to a hollow tube (9), a plurality of stirring rods (10) are fixedly connected to the outer side of the hollow tube (9) at equal intervals, and the bottom of the hollow tube (9) is connected to an air inlet pipe (7). The hollow box (11) is connected to an aeration tube (12) on all sides, and a plurality of aeration holes (13) are evenly spaced at the bottom of the plurality of aeration tubes (12). A driven gear (14) is fixedly connected to the middle and upper part of the outer side of the hollow tube (9). A servo motor (15) is fixedly connected to the right side of the top of the tank cover (5). The output end of the servo motor (15) passes through the tank cover (5) and is fixedly connected to a driving gear (16). The driving gear (16) is meshed with the driven gear (14). A temperature control component is arranged inside the hollow sleeve (3), and a cleaning mechanism (2) is arranged inside the tank body (4).
2. A microbial agent reactor according to claim 1, characterized in that: The cleaning mechanism (2) comprises a hollow ring (201), the hollow ring (201) being fixedly connected to the inner top of the tank cover (5), the inner side of the hollow ring (201) being rotatably connected to a hollow toothed ring (202), the hollow toothed ring (202) being meshingly connected to a driving gear (16), and a plurality of special-shaped scrapers (203) being fixedly connected at equal intervals around the bottom of the hollow toothed ring (202).
3. A microbial agent reactor according to claim 1, characterized in that: The temperature control component comprises a condenser (18), the condenser (18) is fixedly connected to the inside of the hollow circular sleeve (3), the middle and upper right side portion of the condenser (18) is connected to a liquid inlet pipe (19), the middle and lower right side portion of the condenser (18) is connected to a liquid outlet pipe (20), the right ends of the liquid inlet pipe (19) and the liquid outlet pipe (20) both pass through the hollow circular sleeve (3) and are threadedly connected to a first sealing cover (21), a cavity (22) is provided on the inner side of the tank body (4), a plurality of heating rods (23) are fixedly connected to the inside of the cavity (22) at equal intervals, and a temperature sensor (29) is fixedly connected to the middle and upper left side portion of the hollow circular sleeve (3).
4. A microbial agent reactor according to claim 1, characterized in that: The top front side of the tank cover (5) is connected to a liquid inlet (25), the bottom of the tank body (4) is connected to a liquid outlet (24), and one side of the liquid outlet (24) and the liquid inlet (25) are both threadedly connected to a second sealing cover (26).
5. A microbial agent reactor according to claim 1, characterized in that: A controller (27) is fixedly connected to the middle portion of the left side of the hollow circular sleeve (3), and the controller (27) is electrically connected to the air pump (6), the servo motor (15) and the heating rod (23) respectively.
6. A microbial agent reactor according to claim 5, characterized in that: A protective cover (28) is arranged on the outside of the controller (27), and one side of the protective cover (28) is rotatably connected to the left side of the hollow circular sleeve (3).
7. A microbial agent reactor according to claim 1, characterized in that: Bolts (17) are threadedly connected to the left and right sides of the tank cover (5), and one end of the bolt (17) passes through the tank cover (5) and the tank body (4) in sequence.
8. A microbial agent reactor according to claim 2, characterized in that: The sizes of the plurality of special-shaped scrapers (203) all match the internal size of the tank body (4).