Leakage alarm type gate valve

By designing detection parts and early warning parts in the gate valve, real-time detection and alarm of leakage is achieved, and the problem that traditional gate valves cannot monitor leakage in real time is solved, improving safety and efficiency.

CN222836384UActive Publication Date: 2025-05-06ANHUI BAIHU VALVE FACTORY
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Patent Information

Application Number
CN202421689817.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-05-06
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

Traditional gate valves cannot monitor and alarm the leakage in real time, making it difficult to take timely measures to prevent the situation from escalating.

Method used

A leakage alarm gate valve is designed. By setting a detection part and an early warning part in the gate valve, when the gate valve leaks, the liquid impacts the slide chute, drives the slider to move, pushes the rotating plate to rotate, and triggers the alarm to issue an alarm.

Benefits of technology

Real-time detection and alarm functions for gate valve leakage are realized, reminding staff to deal with it in a timely manner to prevent waste of resources and safety accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a leakage alarm type gate valve which comprises a valve body and a valve plate, a detection part is slidably connected to the inner surface of a first sliding groove, a mounting box is fixedly connected to the right side of the lower surface of the valve body, an early warning part is fixedly connected to the inner side face of the mounting box, and a sliding groove block is fixedly connected to the front side face of the mounting box. The inner surface of the sliding groove block is slidably connected with a fixing piece. Through cooperative work of a fixing piece and a detection piece, when leakage of the gate valve occurs, liquid impacts a first sliding groove to move rightwards, a second sliding block is driven to move downwards, meanwhile, the second sliding block moves downwards to push a second rotating plate to rotate around a rotating shaft, and when the included angle between the second rotating plate and a first rotating plate is larger than 180 degrees, the second rotating plate is driven to rotate around the rotating shaft. The first rotating plate rotates downwards clockwise around the rotating shaft under the elastic action of the tension spring to press the switch key, so that the warning indicator is driven to give an alarm to remind workers of leakage of the gate valve, and waste of resources and safety accidents are prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of gate valves, in particular to a leakage alarm type gate valve. Background Art

[0002] The gate valve is an opening and closing part, the movement direction of the gate is perpendicular to the direction of the fluid. The gate valve can only be fully opened and fully closed, and cannot be adjusted or throttled. The gate valve is sealed by the contact between the valve seat and the gate. Usually the sealing surface will be welded with metal materials to increase wear resistance, such as cladding 1Cr13, STL6, stainless steel, etc.

[0003] In the industrial production process, pipeline leakage is a common safety hazard, which not only causes waste of resources but also may cause safety accidents. Although traditional gate valves have basic switching functions, they cannot monitor and alarm leakage in real time, making it difficult to take timely measures to prevent the situation from escalating.

[0004] Therefore, we make improvements to this and propose a leakage alarm gate valve. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that although the traditional gate valve has the basic opening and closing function, it is unable to monitor and alarm the leakage in real time, and it is difficult to take measures in time to prevent the situation from escalating.

[0006] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:

[0007] A leakage alarm gate valve is provided to improve the above problems.

[0008] The specific application is as follows:

[0009] It includes a valve body and a valve plate, a slope is provided on one side of the inner bottom surface of the valve body, a slide groove is provided on the right side surface of the slope, a detection component for detecting whether the gate valve is leaking is slidably connected to the inner surface of the slide groove, an installation box is fixedly connected to the right side of the lower surface of the valve body, an early warning component is fixedly connected to the inner side surface of the installation box, a slide groove block is fixedly connected to the front side surface of the installation box, and a fixing component is slidably connected to the inner surface of the slide groove block.

[0010] Through the cooperation of the fixing parts and the detection parts, when the gate valve leaks, the liquid impacts the slide groove 1 and moves to the right, driving the slider 2 to move downward. At the same time, the downward movement of the slider 2 pushes the rotating plate 2 to rotate around the rotating axis. When the angle between the rotating plate 2 and the rotating plate 1 is greater than one hundred and eighty degrees, the rotating plate 1 rotates downward clockwise around the rotating axis under the elastic force of the tension spring, pressing the switch button, thereby driving the alarm to sound an alarm, reminding the staff of the gate valve leakage, thereby preventing waste of resources and the occurrence of safety accidents.

[0011] As a preferred embodiment of the leakage alarm gate valve provided by the utility model, the left side, right side and upper side of the valve body are fixedly connected with flanges, the upper surface of the flange is fixedly connected with a valve cover by bolts, the upper surface of the valve cover is rotatably connected with a handwheel, the center position of the handwheel is threadedly connected with a valve stem, the valve stem sequentially passes through the handwheel and the valve cover, extends to the interior of the valve body and is rotatably connected with a valve plate, and the valve plate is slidably arranged on the inner bottom surface of the valve body.

[0012] As a preferred embodiment of the leakage alarm gate valve provided by the utility model, the detection part includes a slider 1, the slider 1 is slidably arranged inside the slide groove 1, the bottom surface of the valve body is located at the lower side of the slide groove 1 and a slide groove 2 is opened, the inner surface of the slide groove 2 is slidably connected with the slider 2, the center position of the inner surface of the installation box is fixedly connected with a rotating shaft, the outer surface of the rotating shaft is rotatably connected with a rotating plate 1, the outer surface of the rotating shaft is located on the outer side of the rotating plate 1 and is rotatably connected with the rotating plate 2, both sides of the rotating plate 1 are rotatably connected with tension springs, and one end of the two tension springs are respectively rotatably connected to the two sides of the rotating plate 2.

[0013] As a preferred implementation of the leakage alarm gate valve provided by the utility model, the second slider and the second slide groove are provided with corresponding inclined surfaces.

[0014] As a preferred embodiment of the leakage alarm gate valve provided by the utility model, the early warning component includes a switch button, the switch button is fixedly connected to the inner bottom surface of the installation box, the front side of the installation box is fixedly connected to a warning device, and the switch button and the warning device are electrically connected together.

[0015] As a preferred embodiment of the leakage alarm gate valve provided by the utility model, the fixing part includes a fixing block, which is slidably arranged inside the slide block, a spring is fixedly connected between the fixing block and the slide block, a connecting rod is fixedly connected to the front end of the fixing block, the front end of the connecting rod extends to the outside of the slide block and is rotatably connected to a connecting plate, the connecting rod is slidably connected to the slide block, and a card groove is provided on the front side of the slide block.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] Through the cooperation of the fixing parts and the detection parts, when the gate valve leaks, the liquid impacts the slide groove 1 and moves to the right, driving the slider 2 to move downward. At the same time, the downward movement of the slider 2 pushes the rotating plate 2 to rotate around the rotating axis. When the angle between the rotating plate 2 and the rotating plate 1 is greater than one hundred and eighty degrees, the rotating plate 1 rotates downward clockwise around the rotating axis under the elastic force of the tension spring, pressing the switch button, thereby driving the alarm to sound an alarm, reminding the staff of the gate valve leakage, thereby preventing waste of resources and the occurrence of safety accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the structure of the leakage alarm gate valve provided for this application;

[0019] Figure 2 This is an enlarged structural schematic diagram of A of the leakage alarm gate valve provided in this application;

[0020] Figure 3 A schematic diagram of the front cross-sectional structure of the valve body of the leakage alarm gate valve provided in the present application;

[0021] Figure 4 This is an enlarged structural schematic diagram of B of the leakage alarm gate valve provided in this application;

[0022] Figure 5 A schematic diagram of the structure of the installation box of the leakage alarm gate valve provided in the present application, in an oblique section and viewed from above;

[0023] Figure 6 This is a schematic structural diagram of a slider 1 of a leakage alarm gate valve provided in this application.

[0024] Indicated in the figure:

[0025] 1. Valve body; 11. Flange; 12. Valve cover; 13. Handwheel; 14. Valve stem; 15. Valve plate; 2. Inclined surface; 21. Slideway 1; 22. Slider 1; 23. Slideway 2; 24. Slider 2; 25. Mounting box; 26. Rotating shaft; 27. Rotating plate 1; 28. Rotating plate 2; 29. ​​Tension spring; 3. Switch button; 31. Warning device; 4. Slideway block; 41. Fixed block; 42. Spring; 43. Connecting rod; 44. Connecting plate; 45. Slot. DETAILED DESCRIPTION

[0026] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0027] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention to be protected, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0030] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0031] As described in the background art, although the traditional gate valve has the basic opening and closing function, it is unable to monitor and alarm leakage in real time, and it is difficult to take timely measures to prevent the situation from escalating.

[0032] In order to solve this technical problem, the utility model provides a leakage alarm type gate valve.

[0033] Specifically, please refer to Figure 1-6 A leakage alarm gate valve specifically includes: a valve body 1 and a valve plate 15, a slope 2 is provided on one side of the inner bottom surface of the valve body 1, a slide groove 21 is provided on the right side of the slope 2, and a detection component for detecting whether the gate valve is leaking is slidably connected to the inner surface of the slide groove 21, an installation box 25 is fixedly connected to the right side of the lower surface of the valve body 1, an early warning component is fixedly connected to the inner side surface of the installation box 25, a slide groove block 4 is fixedly connected to the front side surface of the installation box 25, and a fixing component is slidably connected to the inner surface of the slide groove block 4.

[0034] Through the cooperation of the fixing part and the detection part, when the gate valve leaks, the liquid impacts the slide groove 1 21 to move to the right, driving the slider 2 24 to move downward, and at the same time, the downward movement of the slider 24 drives the rotating plate 28 to rotate around the rotating shaft 26. When the angle between the rotating plate 28 and the rotating plate 1 27 is greater than one hundred and eighty degrees, the rotating plate 1 27 rotates downward clockwise around the rotating shaft 26 under the elastic force of the tension spring 29, pressing the switch button 3, thereby driving the alarm 31 to sound an alarm, reminding the staff of the gate valve leakage, thereby preventing the waste of resources and the occurrence of safety accidents.

[0035] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0036] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0037] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0038] Example 1

[0039] Please refer to Figure 1-6A leakage alarm gate valve comprises a valve body 1 and a valve plate 15. An inclined surface 2 is provided on one side of the inner bottom surface of the valve body 1. A slide groove 21 is provided on the right side of the inclined surface 2. A detection part for detecting whether the gate valve is leaking is slidably connected to the inner surface of the slide groove 21. An installation box 25 is fixedly connected to the right side of the lower surface of the valve body 1. An early warning part is fixedly connected to the inner side of the installation box 25. A slide groove block 4 is fixedly connected to the front side of the installation box 25. A fixing part is slidably connected to the inner surface of the slide groove block 4. A flange 11 is fixedly connected to the left side, right side and upper side of the valve body 1. A valve cover 12 is fixedly connected to the upper surface of the flange 11 by bolts. A hand wheel 13 is rotatably connected to the upper surface of the valve cover 12. A valve stem 14 is threadedly connected to the center of the hand wheel 13. The valve stem 14 sequentially passes through the hand wheel 13 and the valve cover 12 and extends to the inside of the valve body 1 and is rotatably connected to the valve plate 15. The valve plate 15 is inserted into the inner bottom surface of the valve body 1 and is slidably arranged. The detection part includes a slider 22, which is slidably arranged inside the slide groove 21, and a slide groove 23 is provided on the inner bottom surface of the valve body 1 at the lower side of the slide groove 21, and a slider 24 is slidably connected to the inner surface of the slide groove 23, and a rotating shaft 26 is fixedly connected to the center position of the inner surface of the installation box 25, and a rotating plate 27 is rotatably connected to the outer surface of the rotating shaft 26, and a rotating plate 28 is rotatably connected to the outer surface of the rotating shaft 26 located on the outer side of the rotating plate 27, and a tension spring 29 is rotatably connected to both sides of the rotating plate 28 on both sides of the rotating plate 27, and one end of the two tension springs 29 is rotatably connected to both sides of the rotating plate 28. The slider 24 and the slide groove 23 are provided with corresponding inclined surfaces. The warning part includes a switch button 3, which is fixedly connected to the inner bottom surface of the installation box 25, and a warning device 31 is fixedly connected to the front side of the installation box 25, and the switch button 3 and the warning device 31 are electrically connected together.

[0040] Implementation process: The initial state of the fixed block 41 is located inside the slide block 4. Because the handwheel 13 and the valve stem 14 are threadedly connected, the handwheel 13 and the valve cover 12 are rotatably connected. The handwheel 13 is rotated to drive the valve stem 14 to move downward, thereby driving the valve plate 15 rotatably connected to the valve stem 14 to move downward, so that the valve plate 15 is stuck in the inner bottom surface of the valve body 1 for sealing. When the gate valve leaks, the leaked liquid increases the flow rate of the liquid through the inclined surface 2 and impacts the slide groove 1 21, driving the slide groove 1 21 to move in the direction of the slider 2 24, pushing the slider 2 24 to move downward inside the slide groove 23, and the movement of the slider 24 drives the rotating plate 28 to rotate counterclockwise around the rotating shaft 26 and stretch the tension spring 29. When the rotating plate 28 When the angle between the rotating plate 28 and the rotating plate 1 27 is greater than one hundred and eighty degrees, the rotating plate 1 27 rotates downward clockwise around the rotating shaft 26 under the elastic force of the tension spring 29, so that one end of the rotating plate 28 contacts the inner bottom surface of the installation box 25, and one end of the rotating plate 1 27 contacts the switch button 3 and presses the switch button 3, thereby driving the alarm 31 to sound an alarm to remind the staff of the gate valve leakage. After the maintenance is completed, the rotating plate 28 is pulled upward to make the rotating plate 28 and the rotating plate 1 27 rotate around the rotating shaft 26 to reset. At the same time, the rotating plate 28 pushes the slider 2 24 to move upward inside the slide groove 23. The upward movement of the slider 24 pushes the slider 1 22 to move in the opposite direction for reset, which is convenient for the next use.

[0041] Implementation benefits: It realizes the detection and alarm function of gate valve leakage.

[0042] Example 2

[0043] The fixing part includes a fixing block 41, which is slidably arranged inside the slide block 4, a spring 42 is fixedly connected between the fixing block 41 and the slide block 4, a connecting rod 43 is fixedly connected to the front end of the fixing block 41, the front end of the connecting rod 43 extends to the outside of the slide block 4 and is rotatably connected to a connecting plate 44, the connecting rod 43 is slidably connected to the slide block 4, and a card slot 45 is opened on the front side of the slide block 4.

[0044] Implementation process: when the seal needs to be released, pull the connecting plate 44 forward to drive the connecting rod 43 and the fixed block 41 to move synchronously inside the slide block 4 and compress the spring 42, then rotate the connecting plate 44 ninety degrees, loosen the connecting plate 44, and allow the fixed block 41 to pass through the installation box 25 under the elastic force of the spring 42 and contact the lower surface of the rotating plate 28, thereby fixing the position of the rotating plate 28, thereby fixing the positions of the slider 24, the slider 1 22 and the rotating plate 1 27, preventing the liquid from impacting the slider 1 22 when the gate is opened, driving the rotating plate 1 27 to contact the switch button 3 and trigger the alarm 31, then reversely rotate the handwheel 13 to drive the valve stem 14 to move upward, and the movement of the valve stem 14 drives the valve plate 15 to move upward, thereby releasing the seal.

[0045] Implementation benefits: Release the seal of the gate valve.

[0046] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.

Claims

1. A leakage alarm gate valve, comprising a valve body (1) and a valve plate (15), characterized in that: A slope (2) is provided on one side of the inner bottom surface of the valve body (1), a slide groove (21) is provided on the right side surface of the slope (2), a detection component for detecting whether the gate valve is leaking is slidably connected to the inner surface of the slide groove (21), an installation box (25) is fixedly connected to the right side of the lower surface of the valve body (1), an early warning component is fixedly connected to the inner side surface of the installation box (25), a slide groove block (4) is fixedly connected to the front side surface of the installation box (25), and a fixing component is slidably connected to the inner surface of the slide groove block (4).

2. A leakage alarm gate valve according to claim 1, characterized in that: The left side, right side and upper side of the valve body (1) are fixedly connected to a flange (11); the upper surface of the flange (11) is fixedly connected to a valve cover (12) by bolts; the upper surface of the valve cover (12) is rotatably connected to a hand wheel (13); the center position of the hand wheel (13) is threadedly connected to a valve stem (14); the valve stem (14) sequentially passes through the hand wheel (13) and the valve cover (12) and extends to the interior of the valve body (1) and is rotatably connected to a valve plate (15); the valve plate (15) is slidably arranged to fit into the inner bottom surface of the valve body (1).

3. A leakage alarm gate valve according to claim 2, characterized in that: The detection member comprises a slider 1 (22), the slider 1 (22) being slidably arranged inside the slide groove 1 (21), the inner bottom surface of the valve body (1) being located at the lower side of the slide groove 1 (21) and being provided with a slide groove 2 (23), the inner surface of the slide groove 2 (23) being slidably connected with the slider 2 (24), the center position of the inner surface of the installation box (25) being fixedly connected with a rotating shaft (26), the outer surface of the rotating shaft (26) being rotatably connected with a rotating plate 1 (27), the outer surface of the rotating shaft (26) being located at the outer side of the rotating plate 1 (27) and being rotatably connected with a rotating plate 2 (28), both sides of the rotating plate 1 (27) being rotatably connected with tension springs (29), one end of each of the two tension springs (29) being rotatably connected with the two sides of the rotating plate 2 (28) respectively.

4. A leakage alarm gate valve according to claim 3, characterized in that: The second slide block (24) and the second slide groove (23) are provided with corresponding inclined surfaces.

5. A leakage alarm gate valve according to claim 4, characterized in that: The warning component comprises a switch button (3), the switch button (3) is fixedly connected to the inner bottom surface of the installation box (25), the front side surface of the installation box (25) is fixedly connected to an alarm (31), and the switch button (3) and the alarm (31) are electrically connected together.

6. A leakage alarm gate valve according to claim 5, characterized in that: The fixing member comprises a fixing block (41), the fixing block (41) being slidably arranged inside the slide block (4), a spring (42) being fixedly connected between the fixing block (41) and the slide block (4), a connecting rod (43) being fixedly connected to the front end of the fixing block (41), the front end of the connecting rod (43) extending to the outside of the slide block (4) and being rotatably connected to a connecting plate (44), the connecting rod (43) being slidably connected to the slide block (4), and a clamping groove (45) being provided on the front side of the slide block (4).

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