Self-adaptive device of complete pipeline structure
By designing an adaptive device including bottom frame, installation frame, support column, lift column and locking member, the problem of lack of support and fixation in the disassembly and assembly process of complete pipeline structures is solved, safe fixation and highly flexible adjustment of the pipeline are achieved, and the safety and stability of the installation process are improved.
Patent Information
- Application Number
- CN202421807350.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-29
AI Technical Summary
During the disassembly and assembly of complete pipeline structures, the pipelines in super high parts lack support and fixation, and there is a risk of falling from high altitude, which may cause harm to personnel and equipment.
An adaptive device is designed, including a bottom frame, a mounting frame, a support column, a lifting column and a locking member. The flexible fixation of the pipe is achieved through the clamp piece and the adjustment groove. The locking member between the lifting column and the support column allows height adjustment.
By firmly fixing the pipes, the device reduces the risk of falling from high altitudes, improves the applicability and flexibility of the device, and can easily adapt to pipeline installation needs of different heights, ensuring the safety and stability of the installation process.
Smart Images

Figure CN222836414U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of complete set pipeline structures, in particular to an adaptive device for a complete set of pipeline structures. Background Art
[0002] A complete set of pipelines refers to a pipeline system composed of certain specifications and standards, including pipes, pipe fittings, valves, brackets and other accessories. These accessories can be combined into a complete, fully functional and unified pipeline system. A complete set of pipelines can meet multiple functions such as pipeline transmission, flow control, pressure regulation, connection and fixation.
[0003] Since the complete set of pipeline structures is mass-produced in the production and research center and is transported to the project, due to height restrictions in some areas, the pipes in the super-high parts of the complete set of pipeline structures need to be disassembled and assembled, and then assembled at the project site. During the disassembly and assembly process, the pipes in the super-high parts are not supported and fixed, and because of their large size and heavy weight, there is a risk of falling from a high altitude, which may cause harm to personnel and equipment. Summary of the invention
[0004] The utility model aims to provide a self-adaptive device for a complete set of pipeline structures in view of the problems existing in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an adaptive device of a complete set of pipeline structure, including a base frame and an installation frame, two pairs of support columns are provided at the upper end of the base frame, lifting columns are provided on the inner sides of the two pairs of support columns, locking pieces are provided between the lifting columns and the support columns, connecting columns are installed at one end of the support column away from the base frame, and the other ends of the two pairs of connecting columns are respectively connected to the installation frame; a clamp is provided on the installation frame, and an adjustment groove for adjusting the clamp is opened on the side wall of the installation frame.
[0006] By adopting the above technical solution, a clamp and an adjustment groove are provided on the installation frame, allowing the user to adjust the position and tightness of the clamp according to the actual size of the pipeline, ensuring that the pipeline can be firmly fixed on the device. This design improves the applicability and flexibility of the device.
[0007] Optionally, the bottom frame has the same specifications as the installation frame, and reinforcement beams crossing horizontally and vertically are installed on the inner side of the bottom frame.
[0008] By adopting the above technical solution, the reinforcing beam as the lateral and longitudinal support structure inside the bottom frame can significantly enhance the rigidity and stability of the entire device. It supports the bottom frame like a skeleton to prevent it from deforming or collapsing when it bears the weight of the pipeline or external force.
[0009] Optionally, the locking member includes a mounting seat installed on the outside of the support column, a slidable tooth seat is provided on the inner side of the mounting seat, an end of the tooth seat away from the support column is movably connected to a fixed column that passes through and extends to the outside of the mounting seat, a return spring located on the outside of the fixed column is fixedly connected between the tooth seat and the inner side wall of the mounting seat, and a tooth groove is opened on the side wall of the lifting column to engage with the tooth seat.
[0010] By adopting the above technical solution, the design of the fixed part makes the adjustment of the lifting column simple and quick. The sliding tooth seat is engaged with the tooth groove of the side wall of the lifting column, and the reset spring is used to keep the locking state. When the height needs to be adjusted, it is only necessary to loosen the limit nut and move the tooth seat. The operation is simple, safe and reliable.
[0011] Optionally, a sliding seat is provided at the end of the gear seat, and a sliding groove for the sliding seat to slide is formed on the inner side wall of the mounting seat.
[0012] By adopting the above technical solution, the slide seat and the slide groove cooperate so that the tooth seat can move in a directional manner.
[0013] Optionally, a through hole is formed on a side of the support column close to the mounting seat, and the specifications of the gear seat are matched with the specifications of the through hole.
[0014] By adopting the above technical solution and setting the through hole, the tooth seat can be moved to the inner side of the support column and engaged with the tooth groove on the lifting column.
[0015] Optionally, the outer side of the fixing column is threadedly connected to a limiting nut, and the limiting nut is located on the outer side of the mounting seat.
[0016] By adopting the above technical solution, the limit nut on the outside of the fixed column is used to lock the position of the gear seat, ensuring that the lifting column can remain stable after being adjusted to the required height, preventing height changes caused by vibration or external force.
[0017] Optionally, one end opposite to the connecting column and the lifting column is fixedly connected with a connecting seat respectively, and the two connecting seats are connected with fixing bolts through fixing holes.
[0018] By adopting the above technical solution, the connecting column and the lifting column are connected through the connecting seat and the fixing bolts. This design makes the assembly and disassembly of the device simple and quick, and also facilitates maintenance and replacement of parts.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] 1. The installation frame is provided with clamps and adjustment slots, allowing the user to adjust the position and tightness of the clamps according to the actual size of the pipeline to ensure that the pipeline can be firmly fixed on the device. This design improves the applicability and flexibility of the device. At the same time, the locking parts between the lifting columns and the support columns can be easily adjusted to meet the installation requirements of pipelines at different heights. This design improves the flexibility and adaptability of the device. When facing height restrictions, the adaptive device can assist in convenient disassembly and assembly of the pipeline; 2. The bottom frame has the same specifications as the installation frame, and horizontal and vertical cross-reinforcement beams are installed on the inside of the bottom frame. This design enhances the stability and load-bearing capacity of the entire device, ensuring that no shaking or deformation occurs during the installation of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the adaptive device of the utility model;
[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the mounting seat of the utility model;
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the gear holder of the utility model;
[0024] Figure 4 This is a schematic diagram of the cross-sectional structure of the support column of the utility model;
[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the clamp of the utility model.
[0026] In the figure, 1 is a bottom frame; 101 is a reinforcing beam; 2 is a supporting column; 201 is a through hole; 3 is a lifting column; 4 is a locking piece; 41 is a mounting seat; 411 is a slide groove; 42 is a tooth seat; 421 is a slide seat; 43 is a fixing column; 431 is a limiting nut; 44 is a reset spring; 45 is a tooth groove; 5 is a connecting column; 501 is a connecting seat; 502 is a fixing hole; 503 is a fixing bolt; 6 is a mounting frame; 7 is a clamp; and 8 is an adjustment groove. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0028] like Figure 1—5, the specific scheme of the embodiment is as follows: an adaptive device of a complete set of pipeline structure, including a bottom frame 1 and an installation frame 6, the bottom frame 1 and the installation frame 6 have the same specifications, and the inner side of the bottom frame 1 is installed with a reinforcing beam 101 that crosses horizontally and vertically. The reinforcing beam 101 serves as a horizontal and vertical supporting structure inside the bottom frame 1, which can significantly enhance the rigidity and stability of the entire device. It supports the bottom frame 1 like a skeleton to prevent it from deforming or collapsing when it is subjected to the weight of the pipeline or external force. At the same time, by dispersing the weight of the pipeline and the force generated during the installation process to the reinforcing beam 101, the force on a single component of the bottom frame 1 can be reduced, thereby extending the service life of the device. The bottom frame 1, the reinforcing beam 101 and the installation frame 6 are all made of high-strength materials, such as steel or alloy materials, and have high bending and shear strength;
[0029] Two pairs of support columns 2 are provided at the upper end of the bottom frame 1 , and the two pairs of support columns 2 are distributed at the four corners of the bottom frame 1 . Lifting columns 3 are provided on the inner sides of the two pairs of support columns 2 , and the specifications of the lifting columns 3 are adapted to those of the support columns 2 .
[0030] A locking piece 4 is provided between the lifting column 3 and the support column 2, and the locking piece 4 includes a mounting seat 41 installed on the outer side of the support column 2, and the mounting seat 41 is concave in cross section. The mounting seat 41 is fixedly connected to the side wall of the support column 2 by fastening bolts, and the mounting seat 41 is close to the upper end of the support column 2, and a sliding hole is provided on the side wall of the mounting seat 41, and a slidable tooth seat 42 is provided on the inner side of the mounting seat 41, and a through hole 201 is provided on the side of the support column 2 close to the mounting seat 41, and the specifications of the tooth seat 42 are adapted to the specifications of the through hole 201. The through hole 201 is provided so that the tooth seat 42 can be moved to the inner side of the support column 2, and a sliding seat 421 is provided at the end of the tooth seat 42, and a sliding groove 411 is provided on the inner side wall of the mounting seat 41 for the sliding of the sliding seat 421, and the cooperation between the sliding seat 421 and the sliding groove 411 enables the tooth seat 42 to move in a directional manner;
[0031] The end of the tooth seat 42 away from the support column 2 is movably connected with a fixing column 43 that penetrates and extends to the outside of the mounting seat 41. The fixing column 43 is located on the inner side of the sliding hole, and the end of the fixing column 43 located on the outside of the mounting seat 41 is fixedly connected with a handle. The outer side of the fixing column 43 is threadedly connected with a limiting nut 431. The setting of the limiting nut 431 can limit the position of the tooth seat 42. The limiting nut 431 is located on the outside of the mounting seat 41. A return spring 44 located on the outside of the fixing column 43 is fixedly connected between the tooth seat 42 and the inner side wall of the mounting seat 41. The side wall of the lifting column 3 is provided with a tooth groove 45 engaged with the tooth seat 42. There are several tooth grooves 45. When the tooth seat 42 is engaged with the tooth groove 45, the reset spring 44 is in an expanded state. When the tooth seat 42 is separated from the tooth groove 45, the reset spring 44 is in a compressed state. The limiting nut 431 on the outside of the fixed column 43 is used to lock the position of the tooth seat 42 to ensure that the lifting column 3 can remain stable after being adjusted to the required height to prevent height changes caused by vibration or external force. This design improves the accuracy and reliability of installation. The sliding tooth seat 42 is engaged with the tooth groove 45 on the side wall of the lifting column 3, and the reset spring 44 is used to maintain the locked state. When the height needs to be adjusted, just loosen the limiting nut 431 and move the tooth seat 42. The operation is simple and safe.
[0032] The end of the support column 2 away from the bottom frame 1 is equipped with a connecting column 5, and the ends of the connecting column 5 opposite to the lifting column 3 are respectively fixedly connected with a connecting seat 501, and the two connecting seats 501 are connected with the fixing bolts 503 through the fixing holes 502. The other ends of the two pairs of connecting columns 5 are respectively connected with the installation frame 6, and the connecting column 5 is connected with the lifting column 3 through the connecting seat 501 and the fixing bolts 503. This design makes the assembly and disassembly of the bottom frame 1 and the installation frame 6 simple and quick;
[0033] The mounting frame 6 is provided with a clamp 7, the locking principle of the clamp 7 is similar to that of existing handcuffs, and its structure includes an arc-shaped arm, a rotating arm, a rotating shaft, a ratchet, a fixing seat, a ratchet groove, a locking tooth and a connecting spring. The number of the clamp 7 is several, and the side wall of the mounting frame 6 is provided with an adjustment groove 8 for adjusting the clamp 7. The number of the adjustment grooves 8 is several, and the spacing between the several adjustment grooves 8 is the same.
[0034] When the pipes in the super-high parts of the complete set of pipe structures need to be dismantled due to height restrictions, the steps for using the adaptive device are as follows:
[0035] Loosen the bolts of the pipes at the super-high position in the complete set of pipe structures, and ensure that the clamp 7 is firmly connected to the pipes at the super-high position before loosening them;
[0036] Pull the fixed column 43, through the slide seat 421 and the slide slot 411, the tooth seat 42 moves in a directional manner. When the tooth seat 42 is separated from the tooth slot 45, adjust the position of the limit nut 431 so that the tooth seat 42 does not rebound and reset, and adjust the locking members 4 on the four support columns 2 in turn;
[0037] After the adjustment is completed, the lifting column 3 is raised upward by the hoisting equipment or lifting equipment used in conjunction. After the lifting, the bottom frame 1 and its mounting frame 6 are moved to displace the pipes at the super-high position with the complete set of pipe structures;
[0038] After the misalignment, the lifting column 3 is lowered and the lifting column 3 is limited and fixed by the tooth seat 42 so that the pipes in the super-high position can pass through the height-limiting rod. After arriving at the project site, it can be easily assembled again. After assembly, facing the pipes that are supported for a long time, a support plate can be added between the support column 2 and the connecting seat 501. Through the support plate, the weight of the mounting frame 6 is transferred to the support column 2, thereby protecting its tooth seat 42.
[0039] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adaptive device for a complete set of pipeline structures, characterized in that: The invention comprises a base frame (1) and a mounting frame (6), wherein two pairs of support columns (2) are provided at the upper end of the base frame (1), lifting columns (3) are provided on the inner sides of the two pairs of support columns (2), locking members (4) are provided between the lifting columns (3) and the support columns (2), connecting columns (5) are provided at one end of the support columns (2) away from the base frame (1), and the other ends of the two pairs of connecting columns (5) are respectively connected to the mounting frame (6); a clamping member (7) is provided on the mounting frame (6), and an adjustment groove (8) for adjusting the clamping member (7) is provided on the side wall of the mounting frame (6).
2. The adaptive device of a complete set of pipeline structure according to claim 1, characterized in that: The bottom frame (1) has the same specifications as the mounting frame (6), and a reinforcing beam (101) intersecting horizontally and vertically is installed on the inner side of the bottom frame (1).
3. The adaptive device of a complete set of pipeline structure according to claim 1, characterized in that: The locking member (4) comprises a mounting seat (41) mounted on the outside of the support column (2); a slidable tooth seat (42) is provided on the inner side of the mounting seat (41); an end of the tooth seat (42) away from the support column (2) is movably connected to a fixing column (43) penetrating through and extending to the outside of the mounting seat (41); a return spring (44) located on the outside of the fixing column (43) is fixedly connected between the tooth seat (42) and the inner side wall of the mounting seat (41); and a tooth groove (45) engaged with the tooth seat (42) is provided on the side wall of the lifting column (3).
4. The adaptive device of a complete set of pipeline structure according to claim 3, characterized in that: A sliding seat (421) is provided at the end of the tooth seat (42), and a sliding groove (411) for the sliding seat (421) to slide is provided on the inner side wall of the mounting seat (41).
5. The adaptive device of a complete set of pipeline structure according to claim 3, characterized in that: A through hole (201) is provided on one side of the support column (2) close to the mounting seat (41), and the specifications of the tooth seat (42) are compatible with the specifications of the through hole (201).
6. The adaptive device of a complete set of pipeline structure according to claim 3, characterized in that: The outer side of the fixing column (43) is threadedly connected to a limiting nut (431), and the limiting nut (431) is located on the outer side of the mounting seat (41).
7. The adaptive device of a complete set of pipeline structures according to claim 1, characterized in that: The connecting column (5) and the lifting column (3) are respectively fixedly connected with a connecting seat (501) at one end opposite to the other, and the two connecting seats (501) are connected to fixing bolts (503) via fixing holes (502).