Membrane wall boiler ash removal device

By designing an adjustable membrane wall boiler cleaning device, the hydraulic cylinder and servo motor drive scraper fit, rotate and move forward and backward, the problem of difficulty in adjusting the existing devices is solved, and efficient cleaning and cleaning of membrane walls of boilers of different specifications is achieved.

CN222836888UActive Publication Date: 2025-05-06RUDONG HENGXIANG ENVIRONMENTAL PROTECTION SERVICE CO LTD
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Patent Information

Application Number
CN202421354262.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-06
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing boiler ash cleaning device is difficult to adjust, and it is impossible to effectively clean up dust on the membrane walls of boilers with different specifications, affecting the cleaning efficiency.

Method used

A membrane wall boiler cleaning device is designed, adopting adjustable cleaning components, including a through groove, a second servo motor, a through block, a through rod, a scraper and a brush. The combination of hydraulic cylinder and a servo motor is driven to achieve the fit, rotation and forward and backward movement of the scraper, adapting to membrane walls of different lengths and specifications.

Benefits of technology

This device can effectively clean the membrane walls inside boilers of different specifications, improve cleaning efficiency, and enhance the cleaning effect through the water source spraying function, reducing the operating cost of the ash cleaning equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a membrane wall boiler deashing device, which relates to the technical field of boiler deashing and comprises a mounting bottom plate, a first hydraulic cylinder is fixedly mounted on the upper surface of the mounting bottom plate, a guide plate is fixedly mounted at the output end of the first hydraulic cylinder, and a second hydraulic cylinder is fixedly mounted on the front surface of the guide plate. The two-way lead screw is driven by the second servo motor to rotate, the two lead screw thread sleeves in the middle of the two-way lead screw move towards the faces away from each other, the two scraping plates are attached to the membrane type wall, the two scraping plates are attached to the membrane type wall, and therefore the membrane type wall cleaning device can clean the membrane type wall. At the moment, the output end of a first servo motor drives a mounting disc to rotate, meanwhile, two scraping plates can be attached to the membrane type wall to rotate, the output end of a second hydraulic cylinder stretches out and draws back, the scraping plates can be driven to move front and back on the membrane type wall, and dust removal work can be conducted on the membrane type walls of different specifications.
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Description

Technical Field

[0001] The utility model relates to the technical field of boiler ash cleaning, in particular to a membrane wall boiler ash cleaning device. Background Art

[0002] The boiler can produce hot water or steam through waste heat recovery to supply other work sections. Due to the large amount of dust in the flue gas, the dust will adhere to the membrane wall inside the waste heat boiler, resulting in a significant reduction in the heat exchange efficiency of the membrane wall of the waste heat boiler, such as patent application number CN201911365440.6. A waste heat boiler cleaning device and a waste heat boiler, including a cleaning mechanism, a power mechanism, a gap adjustment mechanism, and a PLC control cabinet. The present invention controls the power mechanism through the PLC control cabinet to drive the cleaning mechanism to reciprocate along the membrane wall in the waste heat boiler, thereby cleaning the dust adhered to the membrane wall. After the cleaning mechanism is worn, the spacing between the cleaning mechanism and the membrane wall that needs to be adjusted is set on the PLC control cabinet, and the gap is controlled by the PLC control cabinet. The gap adjustment mechanism pushes the cleaning mechanism to move as a whole, and can adjust the contact distance between the cleaning component and the membrane wall, so that the cleaning component continues to clean the membrane wall, which can reduce the operating cost of frequent replacement of cleaning equipment; according to actual cleaning needs, the contact distance between the cleaning component and the membrane wall can be reduced by adjusting the cleaning component to fit more closely to the membrane wall, so that the dust that is relatively firmly attached to the membrane wall can be cleaned, thereby improving the cleaning effect. The membrane walls inside boilers of different specifications will also be different. The above-mentioned cleaning device is difficult to adjust, and it is not easy to clean the membrane walls inside boilers of different specifications, which affects the cleaning efficiency. Utility Model Content

[0003] The main purpose of the utility model is to provide a membrane wall boiler cleaning device, which can effectively solve the problem that the above-mentioned cleaning device in the background technology is difficult to adjust and is not easy to clean the membrane wall inside boilers of different specifications, thus affecting the cleaning efficiency.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a membrane wall boiler ash cleaning device, including a mounting base plate, a first hydraulic cylinder is fixedly mounted on the upper surface of the mounting base plate, a guide plate is fixedly mounted on the output end of the first hydraulic cylinder, a second hydraulic cylinder is fixedly mounted on the front surface of the guide plate, a mounting plate is mounted on the output end of the second hydraulic cylinder, a first servo motor is fixedly mounted on the front surface of the mounting plate, a mounting plate is mounted on the output end of the first servo motor, an adjustable cleaning component is arranged on the mounting plate, the adjustable cleaning component includes a through slot and a second servo motor, the through slot is penetrated and opened in the middle of the mounting plate, and the second servo motor is fixedly mounted on The surface of the mounting plate is provided, and two through blocks are slidably installed in the middle of the through groove, and a water inlet is provided on one end surface of the two through blocks, a through rod is fixedly installed on the upper surface of one end of the through block, and a scraper is fixedly installed on the upper end of the through rod, and brushes are equidistantly arranged on the upper surface of the scraper, and a number of water outlet holes are equidistantly penetrated on the surface of the scraper, and a slide groove is provided on the inner wall of the through groove, and a slider is fixedly installed on the side of the through block, and the slider is slidably installed inside the slide groove, and a bidirectional screw rod is installed on the output end of the second servo motor, and two screw thread sleeves are sleeved and installed in the middle of the bidirectional screw rod, and connecting rods are fixedly installed on the sides of the two screw thread sleeves, and the two connecting rods are respectively connected to the two through blocks.

[0005] Preferably, guide columns are fixedly mounted on both sides of the upper surface of the mounting base plate, and the guide plate is slidably mounted in the middle of the guide columns.

[0006] Compared with the prior art, the utility model has the following beneficial effects:

[0007] (1) The scraper is set inside the boiler. At this time, the second servo motor drives the bidirectional screw to rotate, so that the two screw sleeves in the middle of the bidirectional screw move away from each other, and at the same time, the two pass blocks can be driven to move away from each other, and at the same time, the two scrapers can be driven to move away from each other, so that the two scrapers are attached to the membrane wall. At this time, the first servo motor output end drives the mounting plate to rotate, and at the same time, the two scrapers can be attached to the membrane wall and rotate, so that the membrane wall can be cleaned, and the second hydraulic cylinder output end is extended and retracted, so that the scraper can be driven The plate moves forward and backward on the membrane wall, so that the device can clean the membrane walls of different lengths. At this time, water is delivered to the water inlet, so that the water enters the through rod from the through block, and then flows into the scraper from the through rod, and then sprays out from the water outlet on the scraper, so that the water is sprayed on the surface of the membrane wall to flush the membrane wall. This device can clean the membrane walls inside boilers of different specifications, which improves the cleaning efficiency of this device. By extending and retracting the output end of the first hydraulic cylinder, the guide plate can be driven to move up and down, and the height of the mounting plate and the height of the two scrapers can be adjusted at the same time. The two scrapers are adjusted to a suitable height for the boiler to clean boilers of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a schematic diagram of the structure of a membrane wall boiler ash cleaning device of the utility model;

[0009] Figure 2 It is a side view structural schematic diagram of a membrane wall boiler cleaning device of the utility model;

[0010] Figure 3 This is a schematic diagram of the block structure of a membrane wall boiler cleaning device of the utility model;

[0011] Figure 4 It is a schematic diagram of the enlarged structure of point A of a membrane wall boiler cleaning device of the utility model.

[0012] In the figure: 1. mounting base plate; 2. first hydraulic cylinder; 3. guide plate; 4. guide column; 5. second hydraulic cylinder; 6. mounting plate; 7. first servo motor; 8. mounting plate; 9. adjustable cleaning assembly; 901. through rod; 902. scraper; 903. brush; 904. water outlet; 905. through groove; 906. slide groove; 907. through block; 908. water inlet; 909. second servo motor; 910. bidirectional screw; 911. screw sleeve; 912. connecting rod; 913. slider. DETAILED DESCRIPTION

[0013] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0014] like Figure 1 As shown, a membrane wall boiler cleaning device comprises a mounting base plate 1, a first hydraulic cylinder 2 is fixedly mounted on the upper surface of the mounting base plate 1, a guide plate 3 is fixedly mounted on the output end of the first hydraulic cylinder 2, a second hydraulic cylinder 5 is fixedly mounted on the front surface of the guide plate 3, a mounting plate 6 is mounted on the output end of the second hydraulic cylinder 5, a first servo motor 7 is fixedly mounted on the front surface of the mounting plate 6, a mounting disk 8 is mounted on the output end of the first servo motor 7, and an adjustable cleaning component 9 is arranged on the mounting disk 8.

[0015] like Figure 1 , 2 As shown, guide columns 4 are fixedly installed on both sides of the upper surface of the mounting base plate 1, and the guide plate 3 is slidably installed in the middle of the guide columns 4, which can make the guide plate 3 more stable and more stable when the guide plate 3 moves.

[0016] like Figure 2 , 3As shown in Figure 4, the adjustable cleaning component 9 includes a through slot 905 and a second servo motor 909. The through slot 905 is opened through the middle of the mounting plate 8. The second servo motor 909 is fixedly installed on the surface of the mounting plate 8. Two through blocks 907 are slidably installed in the middle of the through slot 905. One end surface of the two through blocks 907 is provided with a water inlet 908. A through rod 901 is fixedly installed on the upper surface of one end of the through block 907. A scraper 902 is fixedly installed on the upper end of the through rod 901. Brushes 903 are equidistantly arranged on the upper surface of the scraper 902. A plurality of water outlet holes are equidistantly opened on the surface of the scraper 902 904, a slide groove 906 is provided on the inner wall of the through groove 905, a slider 913 is fixedly installed on the side of the through block 907, and the slider 913 is slidably installed inside the slide groove 906, a bidirectional screw rod 910 is installed at the output end of the second servo motor 909, and two screw rod screw sleeves 911 are sleeved and installed in the middle of the bidirectional screw rod 910, and connecting rods 912 are fixedly installed on the sides of the two screw rod screw sleeves 911, and the two connecting rods 912 are respectively connected to the two through blocks 907, and the scraper 902 is set inside the boiler. At this time, the bidirectional screw rod 910 is driven by the second servo motor 909 to rotate, so that the bidirectional screw rod The two screw sleeves 911 in the middle of 910 move to the side away from each other, and at the same time, they can drive the two through blocks 907 to move away from each other, and at the same time, they can drive the two scrapers 902 to move away from each other, so that the two scrapers 902 fit on the membrane wall. At this time, the mounting plate 8 is driven to rotate by the output end of the first servo motor 7, and at the same time, the two scrapers 902 fit on the membrane wall and rotate, so that the membrane wall can be cleaned, and the output end of the second hydraulic cylinder 5 is extended and retracted, so that the scrapers 902 can be driven to move back and forth on the membrane wall, so that this device can clean different lengths of the membrane wall. The membrane wall of the boiler of different specifications is cleaned, and water is delivered to the water inlet 908 at this time, so that the water enters the through rod 901 from the through block 907, and then flows into the scraper 902 from the through rod 901, and then sprays out from the water outlet 904 on the scraper 902, so that the water is sprayed on the surface of the membrane wall to wash the membrane wall. This device can clean the membrane wall inside boilers of different specifications, which improves the cleaning efficiency of this device, and the output end of the first hydraulic cylinder 2 is extended and retracted, so that the guide plate 3 can be driven to move up and down, and the height of the mounting plate 8 and the height of the two scrapers 902 can be adjusted at the same time. The two scrapers 902 are adjusted to a suitable height for the boiler, and the boilers of different specifications are cleaned.

[0017] The working principle of this membrane wall boiler cleaning device:

[0018] During use, when it is necessary to use this device to clean the boiler, first place the installation base plate 1 in a suitable position, and place the scraper 902 inside the boiler. At this time, the second servo motor 909 drives the bidirectional screw rod 910 to rotate, so that the two screw screw sleeves 911 in the middle of the bidirectional screw rod 910 move toward the side away from each other, and at the same time, the two through blocks 907 can be driven to move away from each other, and at the same time, the two scrapers 902 can be driven to move away from each other, so that the two scrapers 902 are attached to the membrane wall. At this time, the output end of the first servo motor 7 drives the installation disk 8 to rotate, and at the same time, the two scrapers 902 can be attached to the membrane wall and rotated. At this time, the membrane wall can be cleaned, and the second servo motor 7 is used. The output end of the hydraulic cylinder 5 is extended and retracted, and the scraper 902 can be driven to move forward and backward on the membrane wall, so that the device can clean the membrane walls of different lengths. At this time, water is delivered to the water inlet 908, so that the water enters the through rod 901 from the through rod 901, and then flows into the scraper 902 from the through rod 901, and then sprays out from the water outlet 904 on the scraper 902, so that the water is sprayed on the surface of the membrane wall to flush the membrane wall. This device can clean the membrane walls inside boilers of different specifications, which improves the cleaning efficiency of this device. By extending and retracting the output end of the first hydraulic cylinder 2, the guide plate 3 can be driven to move up and down, and the height of the mounting plate 8 and the height of the two scrapers 902 can be adjusted at the same time. The two scrapers 902 are adjusted to a suitable height for the boiler to clean boilers of different specifications.

[0019] The above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.

Claims

1. A membrane wall boiler ash cleaning device, comprising a mounting base plate (1), characterized in that: A first hydraulic cylinder (2) is fixedly mounted on the upper surface of the mounting base plate (1); a guide plate (3) is fixedly mounted on the output end of the first hydraulic cylinder (2); a second hydraulic cylinder (5) is fixedly mounted on the front surface of the guide plate (3); a mounting plate (6) is mounted on the output end of the second hydraulic cylinder (5); a first servo motor (7) is fixedly mounted on the front surface of the mounting plate (6); a mounting plate (8) is mounted on the output end of the first servo motor (7); an adjustable cleaning component (9) is arranged on the mounting plate (8); the adjustable cleaning component (9) comprises a through slot (905) and a second servo motor (909); the through slot (905) is opened through the middle of the mounting plate (8); the second servo motor (909) is fixedly mounted on the surface of the mounting plate (8); two through blocks (907) are slidably mounted on the middle of the through slot (905); one end surface of each of the two through blocks (907) is provided with The through block (907) has a water inlet (908), a through rod (901) is fixedly mounted on the upper surface of one end of the through block (907), a scraper (902) is fixedly mounted on the upper end of the through rod (901), brushes (903) are equidistantly arranged on the upper surface of the scraper (902), a plurality of water outlet holes (904) are equidistantly arranged through the surface of the scraper (902), a slide groove (906) is arranged on the inner wall of the through groove (905), and a side of the through block (907) is fixedly mounted. A slider (913) is installed, and the slider (913) is slidably installed inside the slide groove (906). A bidirectional screw rod (910) is installed at the output end of the second servo motor (909). Two screw rod sleeves (911) are sleeved and installed in the middle of the bidirectional screw rod (910). Connecting rods (912) are fixedly installed on the sides of the two screw rod sleeves (911). The two connecting rods (912) are respectively connected to the two through blocks (907).

2. A membrane wall boiler cleaning device according to claim 1, characterized in that: Guide columns (4) are fixedly mounted on both sides of the upper surface of the mounting base plate (1), and the guide plate (3) is slidably mounted in the middle of the guide column (4).

Citation Information

Patent Citations

  • Waste heat boiler ash removing device and waste heat boiler

    CN111102588A