Pressure instrument checking machine

By using cameras and PLC controllers in the pressure instrument calibration machine for automated monitoring and adjustment, the problem of manual adjustment and observation of existing equipment is solved, and the calibration efficiency and accuracy are improved.

CN222837728UActive Publication Date: 2025-05-06MAANSHAN AGILE TECH CO LTD
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Patent Information

Application Number
CN202421277537.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-05-06
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing pressure instrument calibration equipment requires manual adjustment of the pressure value and observe the changes in the numerical value, resulting in slow calibration speed and error-prone.

Method used

A pressure instrument calibration machine is designed, using a camera to record the numerical changes of the pressure gauge, and automatically adjust and control it through the PLC controller and the electric booster pump to reduce manual intervention.

Benefits of technology

It improves the efficiency of calibration inspection, reduces the errors in manual observation, and ensures the accuracy and unity of pressure values.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressure instrument checking machine, and relates to the technical field of pressure instrument checking. The pressure instrument checking machine comprises a machine body, a first detection table and a second detection table are respectively arranged on a working table of the machine body, and a plurality of quick connection bases are fixedly arranged on the two detection tables; a camera is fixedly installed at the position, corresponding to the quick-connection base, of a side plate on one side of the quick-connection base, and a displayer is installed at the top of the machine body through a support. Branch pipelines are connected to the bottoms of the multiple quick connection bases on the first detection table and the second detection table, the top ends of the multiple branch pipelines are connected with the quick connection bases, the other ends of the multiple branch pipelines are connected to a first pipeline and a second pipeline respectively, the first pipeline is connected with the second pipeline through a pipeline, and the first pipeline and the second pipeline are further connected with a third main pipeline through a pipeline. The two ends of the third main pipeline are connected with an electric booster pump and a pressure regulator respectively, and a second stop valve is installed at the end, close to the electric booster pump, of the third main pipeline. The technical problem that a traditional checking machine needs manual checking and observation is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure instrument calibration, in particular to a pressure instrument calibrating machine. Background Art

[0002] Pressure gauges are instruments used to measure pressure and are widely used in industrial production, scientific research, aerospace, petrochemical, energy and other fields to monitor and control pressure parameters. In order to ensure the accuracy and reliability of the pressure gauge's measurement results, pressure gauges must undergo a pressure gauge calibration process before leaving the factory.

[0003] The Chinese utility model patent application number is 2019210238334, which discloses a device for quickly calibrating multiple pressure gauges, including a workbench, a fixed frame is fixedly connected to the rear side of the upper surface of the workbench, a holding table is clamped on the front surface of the fixed frame, a calibration table is embedded in the middle part of the upper surface of the workbench, and adjustment handles are rotatably connected to both sides of the workbench, a fine-tuning handle is fixedly connected to the middle part of the lower surface of the calibration table through the workbench, and a booster plate is fixedly connected to the middle of the upper surface of the calibration table. Although this device can calibrate multiple pressure instruments at the same time, the entire calibration process still requires manual adjustment of the pressure value, and the change of the displayed value of each pressure gauge needs to be observed, and the calibration speed is slow, time-consuming and labor-intensive. Utility Model Content

[0004] In order to solve the above technical problems, the purpose of the utility model is to provide a pressure instrument calibrating machine.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A pressure instrument calibration machine comprises a machine body, wherein a first detection platform and a second detection platform are respectively arranged on a workbench of the machine body, a plurality of quick-connect bases are fixedly installed on the first detection platform and the second detection platform, the bottoms of the plurality of quick-connect bases are connected to branch pipes, the tops of the plurality of branch pipes are connected to the quick-connect bases, the other ends of the plurality of branch pipes are respectively connected to a pipe 1 and a pipe 2, the pipe 1 and the pipe 2 are mutually connected through a pipe, the pipe 1 and the pipe 2 are also connected to a main pipe 3 through a pipe, the two ends of the main pipe 3 are respectively connected to an electric booster pump and a pressure regulator, and a stop valve 2 is installed on one end of the main pipe 3 close to the electric booster pump.

[0007] As a further solution of the utility model: cameras are fixedly installed on the side panels of the first and second testing platforms at positions corresponding to the quick-connect bases, and a display is installed on the top of the body through a bracket.

[0008] As a further solution of the utility model: the quick-connect base includes a quick-connect base shell, electric telescopic rods 1 are fixedly installed on both sides of the quick-connect base shell, a connecting plate is fixedly installed on the top of each electric telescopic rod 1, a connecting block is fixedly installed on one side of the connecting plate, an electric telescopic rod 2 is fixedly installed on the top of the connecting block, a spring is sleeved inside the output rod of the electric telescopic rod 2, a T-shaped block is fixed at one end of the output rod of the electric telescopic rod 2, and the bottom of the T-shaped block is slidably connected to the other side of the connecting plate.

[0009] As a further solution of the utility model: a track is fixed on one side of the connecting plate, and a sliding groove corresponding to the track is opened at the bottom of the T-shaped block.

[0010] As a further solution of the utility model: a plurality of warning lights are installed on the first detection platform and the second detection platform, and each warning light corresponds to a quick-connect base.

[0011] As a further solution of the utility model: a plurality of electric telescopic rods three are fixedly installed on the side panels on one side of the first testing platform and the second testing platform, each electric telescopic rod three corresponds to a quick-connect base, and when the electric telescopic rod three is extended, it lightly taps the pressure gauge to be tested installed on the quick-connect base.

[0012] As a further solution of the utility model: a plurality of stop valves 1 are installed between pipeline 1 and pipeline 2, and the plurality of stop valves 1 cooperate with each other to control the air pressure flowing in each branch pipeline.

[0013] As a further solution of the utility model: a placement table is fixedly installed on one side of the machine body for placing the pressure gauge to be tested. Beneficial effects of the utility model:

[0014] (1) This equipment installs a camera in front of each pressure gauge to be tested. The camera records the changes in the value of each pressure gauge and transmits it to the system analysis module. The system analysis module monitors the value on the pressure gauge. If there is an abnormal pressure gauge, the corresponding position of the indicator light will alarm, thus replacing the traditional manual work mode that requires naked eye observation, greatly improving work efficiency and reducing the error caused by manual observation and detection;

[0015] (2) The pressure pipes in the machine body are connected to electric booster pumps and pressure regulators, which are regulated by the system analysis module inside the machine body, ensuring the accuracy and uniformity of the pressure value adjustment and improving the accuracy of the calibration machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the internal pressure pipeline connection of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the quick-connect base of the utility model;

[0020] In the figure: 1. machine body; 111. placement table; 2. first test table; 3. second test table; 4. display; 5. camera; 6. quick-connect base; 7. pressure gauge to be tested; 8. prompt light; 81. electric telescopic rod three; 9. branch pipe; 100. pipe one; 101. pipe two; 102. main pipe three; 11. stop valve one; 12. stop valve two; 13. electric booster pump; 14. pressure regulator; 61. electric telescopic rod one; 62. electric telescopic rod two; 63. T-block; 64. spring; 65. connecting plate; 66. connecting block; 67. track; 68. quick-connect base shell. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 As shown: a pressure instrument calibration machine, including a machine body 1, a placing table 111 is fixedly installed on one side of the machine body 1, and is used to place the pressure gauge to be tested. A first test table 2 and a second test table 3 are respectively arranged on the workbench of the machine body 1, and a plurality of quick-connect bases 6 are fixedly installed on both test tables. The quick-connect base 6 includes a quick-connect base shell 68, and electric telescopic rods 1 61 are fixedly installed on both sides of the quick-connect base shell 68. A connecting plate 65 is fixedly installed on the top of each electric telescopic rod 1 61, and a connecting block 66 is fixedly installed on one side of the connecting plate 65. An electric telescopic rod 2 62 is fixedly installed on the top of the connecting block 66, and a spring 64 is sleeved inside the output rod of the electric telescopic rod 2 62. A T-shaped block 63 is fixed on one end of the output rod of the electric telescopic rod 2 62, and the bottom of the T-shaped block 63 is slidably connected to the other side of the connecting plate 65. The specific connection method is that a track 67 is fixed on one side of the connecting plate 65, and a sliding groove corresponding to the track 67 is opened at the bottom of the T-shaped block 63.

[0023] When installing the pressure gauge 7 to be tested, the interface end of the pressure gauge 7 to be tested is directly pressed into the quick-connect base 6. When the bolt of the pressure gauge 7 to be tested squeezes the T-block 63, the T-block 63 contracts outwardly under the action of the spring 64. When the bolt of the pressure gauge 7 to be tested is completely pressed to the bottom of the T-block 63, the T-block 63 rebounds a part and firmly clamps the bolt. Then the electric telescopic rod 1 61 contracts downward, so that the interface end of the pressure gauge 7 to be tested can be firmly engaged with the interface end of the branch pipe 9 in the quick-connect base 6. When the pressure gauge 7 to be tested needs to be removed, the electric telescopic rod 2 62 is controlled to drive the T-block 63 to contract outward, so that the pressure gauge 7 to be tested can be easily removed.

[0024] A pressure gauge 7 to be tested can be installed on each quick-connect base 6, so that the entire device can complete the testing of multiple pressure gauges at the same time. A camera 5 is fixedly installed on the side plate of one side of the quick-connect base 6 at the position corresponding to the quick-connect base 6. The camera 5 is used to record the changes in the pressure value on the pressure gauge 7 to be tested in front, and output the recorded value to the PLC controller. A display 4 is installed on the top of the body 1 through a bracket. The display can convert the signal to be displayed on the PLC controller into a graphic form for the operator to observe.

[0025] In order to facilitate the operator to find the problematic pressure gauge 7 to be tested, a plurality of warning lights 8 are installed on the first test platform 2 and the second test platform 3. Each warning light 8 corresponds to a quick-connect base 6. When the PLC controller detects a problematic pressure gauge 7 to be tested, the corresponding warning light 8 will flash to give a warning.

[0026] The bottoms of the multiple quick-connect bases 6 on the first inspection table 2 and the second inspection table 3 are all connected to branch pipes 9, the tops of the multiple branch pipes 9 are connected to the quick-connect bases 6, and the other ends of the multiple branch pipes 9 are respectively connected to pipe one 100 and pipe two 101, and pipe one 100 and pipe two 101 are connected to each other through pipes, and pipe one 100 and pipe two 101 are also connected to main pipe three 102 through pipes, and the two ends of the main pipe three 102 are respectively connected to an electric booster pump 13 and a pressure regulator 14, and a stop valve two 12 is installed on the main pipe three 102 near one end of the electric booster pump 13. 4. Multiple stop valves one 11 are installed between pipe one 100 and pipe two 101, and the multiple stop valves one 11 cooperate with each other to control the air pressure flowing in each branch pipe 9.

[0027] The electric booster pump 13, the pressure regulator 14, the stop valve 11 and the stop valve 2 12 are all connected to the PLC controller and are regulated by the PLC controller without manual intervention.

[0028] Before calibrating the pressure gauge 7 to be tested and recording the value on the pressure gauge 7 to be tested, it is necessary to gently move the pressure gauge 7 to be tested to stabilize the pointer thereon, and then record it. Therefore, a plurality of electric telescopic rods 3 81 are fixedly installed on the side panels on one side of the first testing platform 2 and the second testing platform 3, and each electric telescopic rod 3 81 corresponds to a quick-connect base 6 respectively. When the electric telescopic rod 3 81 is extended, it lightly taps the pressure gauge 7 to be tested installed on the quick-connect base 6.

[0029] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A pressure instrument calibrating machine, comprising a machine body (1), characterized in that: A first inspection platform (2) and a second inspection platform (3) are respectively arranged on a workbench of a machine body (1); a plurality of quick-connect bases (6) are fixedly mounted on the first inspection platform (2) and the second inspection platform (3); the bottoms of the plurality of quick-connect bases (6) are connected to branch pipes (9); the top ends of the plurality of branch pipes (9) are connected to the quick-connect bases (6); the other ends of the plurality of branch pipes (9) are respectively connected to a first pipe (100) and a second pipe (101); the first pipe (100) and the second pipe (101) are connected to each other through a pipe; the first pipe (100) and the second pipe (101) are also connected to a third main pipe (102) through a pipe; the two ends of the third main pipe (102) are respectively connected to an electric booster pump (13) and a pressure regulator (14); a second stop valve (12) is mounted on one end of the third main pipe (102) close to the electric booster pump (13).

2. A pressure instrument calibrator according to claim 1, characterized in that: Cameras (5) are fixedly mounted on the side panels of the first test platform (2) and the second test platform (3) at positions corresponding to the quick-connect bases (6), and a display (4) is mounted on the top of the machine body (1) via a bracket.

3. A pressure instrument calibrator according to claim 1, characterized in that: The quick-connect base (6) comprises a quick-connect base shell (68), electric telescopic rods (61) are fixedly installed on both sides of the quick-connect base shell (68), a connecting plate (65) is fixedly installed on the top of each electric telescopic rod (61), a connecting block (66) is fixedly installed on one side of the connecting plate (65), an electric telescopic rod (62) is fixedly installed on the top of the connecting block (66), an output rod of the electric telescopic rod (62) is sleeved with a spring (64), one end of the output rod of the electric telescopic rod (62) is fixedly installed with a T-shaped block (63), and the bottom of the T-shaped block (63) is slidably connected to the other side of the connecting plate (65).

4. A pressure instrument calibrator according to claim 3, characterized in that: A track (67) is fixed to one side of the connecting plate (65), and a sliding groove corresponding to the track (67) is provided at the bottom of the T-shaped block (63).

5. A pressure instrument calibrator according to claim 1, characterized in that: A plurality of warning lights (8) are installed on the first inspection platform (2) and the second inspection platform (3), and each warning light (8) corresponds to a quick-connect base (6).

6. A pressure instrument calibrator according to claim 1, characterized in that: A plurality of electric telescopic rods (81) are fixedly mounted on the side panels of one side of the first test platform (2) and the second test platform (3), each electric telescopic rod (81) corresponds to a quick-connect base (6), and when the electric telescopic rod (81) is extended, it taps the pressure gauge (7) to be tested mounted on the quick-connect base (6).

7. A pressure instrument calibrator according to claim 1, characterized in that: A plurality of stop valves (11) are installed between pipeline one (100) and pipeline two (101), and the plurality of stop valves (11) cooperate with each other to control the air pressure flowing in each branch pipeline (9).

8. A pressure instrument calibrator according to claim 1, characterized in that: A placement platform (111) is fixedly mounted on one side of the machine body (1) and is used to place a pressure gauge to be tested.